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Roto-Mix 1355 Safety, Operation & Parts Manual

Direct drive vertical feed mixer
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1355
DIRECT DRIVE
VERTICAL FEED MIXER
SAFETY, OPERATION & PARTS MANUAL
ROTO-MIX LLC
P.O. BOX 1724
2205 E. Wyatt Earp Blvd.
Dodge City, Kansas 67801
(620) 225-1142
© ROTO-MIX LLC 2006
_________________
441933 06/18
SERIAL NUMBER
Page 1

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  • Page 1 1355 DIRECT DRIVE VERTICAL FEED MIXER SAFETY, OPERATION & PARTS MANUAL ROTO-MIX LLC P.O. BOX 1724 2205 E. Wyatt Earp Blvd. Dodge City, Kansas 67801 (620) 225-1142 © ROTO-MIX LLC 2006 _________________ 441933 06/18 SERIAL NUMBER Page 1...
  • Page 2 Page 2...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE NO. INTRODUCTION ....................4 WARRANTY ......................5 SCALES WARRANTY & SERVICE POLICY ............6 OPERATOR QUALIFICATIONS ................7 SAFETY ......................8-18 OPERATION ...................... 19-22 LUBRICATION ..................... 23 TROUBLE SHOOTING ..................24 VERTICAL MIXER FEATURES & SPECIFICATIONS ........25-28 REPAIR PARTS TABLE OF CONTENTS ............31 Page 3...

  • Page 4: Introduction

    Failure to read this manual and understand the safe operation of the mixer could lead to serious injury. If you do not understand the instructions in this manual contact either your dealer or ROTO-MIX at Dodge City, Kansas 67801. This supersedes all previous published instructions.

  • Page 5: Warranty

    ROTO-MIX and that it be returned to ROTO-MIX within 10 days of purchase and be recorded in ROTO-MIX’s owner file for this warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend only from date equipment was picked up or shipped from the ROTO-MIX plant.

  • Page 6: Scales Warranty & Service Policy

    - ROTO-MIX is not responsible and will not be liable for damage caused to persons or property, commercial loss, loss of time or production, loss of use by reason of the installation or use of ROTO-MIX products or their mechanical failure.

  • Page 7: Operator Qualifications

    OPERATOR QUALIFICATIONS Operation of this mixer shall be limited to competent and experienced persons. In addition, anyone who will operate or work around a mixer must use good common sense. In order to be qualified, he or she must also know and meet all other qualifications, such as: 1.

  • Page 8: Safety

    It may also be used to alert against unsafe practices. If you have questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or ROTO-MIX, 2205 E. Wyatt Earp, Dodge City, Kansas, 67801. (Telephone) 620-225-1142 (Fax) 620-225-6370...
  • Page 9 B. Before loading, run the mixer empty and check all operations. C. Do not overload the mixer. Maximum load for the 1105 is 27,500 LB and for the 1355 it is 33,750 LB and for the 1505 it is 33,750 LB. Maximum load is determined by weight, not volume.
  • Page 10 SAFETY READ BEFORE YOU FEED EQUIPMENT SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufactures build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.
  • Page 11 SAFETY READ BEFORE YOU FEED KEEP ALL SHIELDS IN PLACE Do not operate mixer without safety shields in place. Rotating parts can crush or dismember causing personal injury or death. Disconnect PTO driveline before removing shields for adjustment or service. OPERATE MIXER SAFELY Rotating parts can entangle or strike people, resulting in personal injury or death.
  • Page 12 SAFETY READ BEFORE YOU FEED STAY CLEAR OF ROTATING DRIVELINES Entanglement in rotating driveline can cause serious injury or death. Keep driveline shields in place at all times. Make sure rotating shields turn freely. Do not wear loose-fitting clothing which may catch in moving parts. Stop the engine and be sure PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment .
  • Page 13 Replace safety decals and signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign. Safety decals or signs are available from your dealer or the ROTO-MIX manufacturing plant. How to Install Safety Decals: Be sure that the installation area is clean and dry.

  • Page 14: Operation

    Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your dealer or the ROTO-MIX plant. BEFORE OPERATION: Carefully study and understand this manual.
  • Page 15 SAFETY READ BEFORE YOU FEED DURING OPERATION: Beware of bystanders, particularly children ! Always look around to make sure that it is safe to start the engine or move the unit. This is very important with higher noise levels and quiet cabs, you may not hear people shouting.
  • Page 16 SAFETY READ BEFORE YOU FEED DURING OPERATION (CONT) Never leave running mixer unattended. As a precaution, always recheck the hardware on mixer following every 100 hours of operation. Correct all problems. Follow the maintenance safety procedures. FOLLOWING OPERATION: Following operation, set the brakes, disengage all power drives, shut off the engine and remove the ignition keys.
  • Page 17 SAFETY READ BEFORE YOU FEED HIGHWAY AND TRANSPORT OPERATIONS (CONT): Comply with state and local laws governing highway safety and movement of farm machinery on public roads. Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on the highway during daylight and nighttime transport. The use of flashing amber lights is acceptable in most localities.
  • Page 18 ROTO-MIX will not claim responsibility for use of unapproved parts and/or accessories and other damages as a result of their use. If equipment has been altered in any way from original design, ROTO-MIX does not accept any liability for injury or warranty.
  • Page 19 SAFETY READ BEFORE YOU FEED PREPARING TRACTOR FOR TRAILER MIXER POSITIONING DRAWBAR IMPORTANT: Drive components can be damaged from excessive speed. Do not operate tractor at speeds in excess of recommended PT0 RPM. This feed mixer is equipped with a 1000 RPM driveline. Match tractor PTO with the feed mixer driveline.
  • Page 20 Maximum weight is: 1105 - 27,500 LB 1355 - 33,750 LB 1505 - 33,750 LB A. Load hay first with machine running: TRACTOR RUNNING AT 1000 RPM PTO SPEED.
  • Page 21 VERTICAL MIXER OPERATION Description of Operation : This is a trailer mounted mixer that uses a 1000 RPM tractor PTO with 3 pairs of hydraulic outlets. 1. To operate the mixer, first read the LOADING INSTRUCTIONS & PRECAUTIONS on the previous page.
  • Page 22 LUBRICATION DISENGAGE PTO & SHUT OFF POWER BEFORE LUBRICATING THE MACHINE. DO NOT WEAR LOOSE FITTING CLOTHING THAT MAY CATCH IN MOVING PARTS. PTO SHAFTS & U-JOINTS: Grease every 8 hours of operation. AUGER GEARBOXS: After the first 100 hours of operation, drain initial oil, preferably when box is warm.

  • Page 23: Lubrication

    LUBRICATION CHART ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR BEFORE ADJUSTING, LUBRICATION OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. ITEM LUBRICATION INTERVAL Conveyor Chain Light Weight Oil Brush or spray on lightly every 40 hours of operation.

  • Page 24: Trouble Shooting

    TROUBLE SHOOTING ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO FOLLOW THIS RECOMMENDATION MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. NOTE: THIS CHART DOES NOT COVER ALL PROBLEMS. CONTACT YOUR DEALERSHIP FOR FURTHER ASSISTANCE.

  • Page 25: Vertical Mixer Features & Specifications

    1105 - 1355 - 1505 VERTICAL TRAILER MIXER FEATURES & SPECIFICATIONS MODEL 1105 Trailer 1355 Trailer 1505 Trailer DESCRIPTION Maximum Load with 19,800 LB. 24,300 LB. 27,000 LB. Hay Ration Maximum Load with 27,500 LB. 33,750 LB. 33,750 LB. Heavy Ration Empty Weight, 17,100 LB.
  • Page 26 1355 DIRECT DRIVE TRAILER FRONT CENTER DISCHARGE DIMENSIONS 244" 134 1/2" 16-1/2" 18 3/4" 21" 178" 49" 319 1/2" 115" 34 1/2" 34 1/2" 19" 21" 6" 4" FLAT CONVEYOR 100" FLAT CONVEYOR EXTENDED RIGHT EXTENDED LEFT FLAT CONVEYOR CENTERED All Dimensions &...
  • Page 27 1355 DIRECT DRIVE TRAILER FRONT CENTER DISCHARGE DIMENSIONS 115 1/2" 135" 47" 22 1/2" 8 1/2" 7 1/2" 100" INCLINE CONVEYOR EXTENDED INCLINE CONVEYOR RETRACTED 115 1/2" 135" 30° 54" 32 1/2" 7 1/2" 30" 33 1/2" 19" 100" ADJUSTABLE CONVEYOR...
  • Page 28 1355 DIRECT DRIVE TRAILER SIDE DISCHARGE DIMENSIONS 135" 16-1/2" 18 3/4" 21" 49" 178" 320" 135" 8" 16" 100" All Dimensions & Specifications are Approximate and Subject to Change Without Notice Page 28...
  • Page 29 This Page intentionally left blank. Page 29...
  • Page 30 How to read a Roto-Mix Serial Number 4 1 01 5 0157 Manufactured Location Year Manufactured Month Manufactured Consecutive Numbering Page 30...

  • Page 31: Repair Parts Table Of Contents

    1355 DIRECT DRIVE REPAIR PARTS TABLE OF CONTENTS PAGE NO. MIXER ASSEMBLY ..................32-33 AUGER ASSEMBLY ................... 34 DISCHARGE DOOR CYLINDER ASSEMBLY ............. 35 SIDE DOOR DISCHARGE ................. 36-37 TRAILER ASSEMBLY ..................38-39 TRAILER HUB & SPINDLE ASSEMBLY ............40 TRACTOR DRIVELINE ..................

  • Page 32: Mixer Assembly

    1355 DIRECT DRIVE MIXER ASSEMBLY 8 14 13 8 5 11 9 6 4 5 8 13 Page 32...
  • Page 33 660059 SINGLE CYL DISCH DOOR HYD KIT 760695 1355 SINGLE FLIGHT AUGER ASM 860455 1105 FRONT CENTER DOOR WA 860617 1355 FRONT CENTER TUB WA - COMER 860861 COMER GEARBOX ADAPTER WA 872329 TRAILER STRAIGHT DOOR MARKER WA Page 33...

  • Page 34: Auger Assembly

    HHCS 3/8"-16 x 1-1/4" #5 PLTD 407122 CHCS 5/8"-11 x 2-1/2" #5 Pltd 407130 CHCS 5/8"-11 x 2" #8 PLTD 860840 AUGER WING KICKER WA - 1355 860863 1355 AUGER WA (COMER PR3002 GEARBOX) AN = AS NEEDED Page 34...

  • Page 35: Discharge Door Cylinder Assembly

    DOOR CYLINDER PARTS ITEM # PART # DESCRIPTION QTY. 364079 CYL. 2-1/2" BORE x 1-1/2" ROD x 30-1/4" STROKE 160619 CYLINDER PIN 5 7/8" 160620 CYLINDER PIN 1" x 4 1/4" 402516 WASHER FLAT, 1" SAE PLTD 404000 COTTER PIN 1/4" x 1 1/2" 368007 HYD ADAPTER 3/8"MP x 3/8"FPX 90º...

  • Page 36: Side Door Discharge

    1355 DIRECT DRIVE SIDE DOOR DISCHARGE 19 20 24 17 15 12 12 15 15 12 Page 36...
  • Page 37 1355 DIRECT DRIVE SIDE DOOR DISCHARGE ITEM # PART # DESCRIPTION QTY. 160619 CYLINDER PIN 5 7/8" 160620 CYLINDER PIN 1" x 4 1/4" 160710 SUPPORT BAR 29" 160861 BELT HINGE CLAMP 45 1/2" 160862 BELT SKIRT 28" X 45 1/2"...

  • Page 38: Trailer Assembly

    1355 DIRECT DRIVE TRAILER ASSEMBLY 12 21 20 16 15 10 22 Page 3...
  • Page 39 1355 DIRECT DRIVE TRAILER ASSEMBLY ITEM # PART # DESCRIPTION QTY. 162360 TRAILER JACKSHAFT 162364 JACKSHAFT BEARING MOUNT PLATE 162388 PTO SHIELD MOUNT BRACKET 162938 DRIVELINE SHIELD - 1355 TRL 185302 P.T.O. SHIELD 338038 DRIVE SHAFT, W2500 W/SHEAR CLUTCH 396993 338039 DRV SHAFT W2400 1-3/4"...

  • Page 40: Trailer Hub & Spindle Assembly

    1355 DIRECT DRIVE HUB ASSEMBLY AND SPINDLE 12 14 LUG NUT & THIMBLE SHOULD BE TORQUED TO 450 FT-LB. ITEM # PART # DESCRIPTION QTY. 184614 SPINDLE, 20,000# 342213 INNER BEARING 3.543" BORE 342214 OUTSIDE BEARING 2-5/8" OD 342215 INNER BEARING RACE 5.787"OD 342216 OUTSIDE BEARING RACE 4-13/16"...

  • Page 41: Tractor Driveline

    1355 DIRECT DRIVE TRACTOR DRIVE LINE #338041 ITEM # PART # DESCRIPTION QTY. 338454 INBOARD YOKE S5, W2500 097140 338606 YOKE 1-3/4" 20 SPL W2500 325027 338605 OUTER PROFILE & SLEEVE WA W2500 388535 338604 INNER PROFILE W2500 S4GA 344144...

  • Page 42: Jack Shaft To Gearbox Drive Line

    1355 DIRECT DRIVE DRIVE SHAFT JACKSHAFT TO GEARBOX #338038 ITEM # PART # DESCRIPTION QTY. 310748 1/8"-27 MALE PIPE GREASE ZERK 338446 CROSS KIT W2500 312209 338453 INBOARD YOKE W2500 S4 097133 338454 INBOARD YOKE S5, W2500 097140 338465 INNER PROFILE S4, W-2400 373013...

  • Page 43: Gearbox To Gearbox Drive Line

    1355 DIRECT DRIVE SHAFT GEARBOX TO GEARBOX, #338039 ITEM # PART # DESCRIPTION QTY. 338452 INBOARD YOKE S5 W2400 356906 338615 OUTER PROFILE S5 W2400 109485 338614 INNER PROFILE S4 W2400 391623 338450 INBOARD YOKE W2400 S4 356905 338473 ROLL DRIVE PIN WLTSH 10MM x 90MM...

  • Page 44: Gearbox Reservoir Kit

    1355 DIRECT DRIVE TRAILER GEARBOX RESERVOIR KIT LOOKING AT THE GEARBOX ON INSIDE OF THE MIXER WITH THE AUGER REMOVED. LOOKING AT THE BOTTOM OF THE MIXER WITH THE TRAILER AND DRIVELINES REMOVE. Page 4...
  • Page 45 1355 DIRECT DRIVE TRAILER GEARBOX RESERVOIR KIT ITEM # PART # DESCRIPTION QTY. 362549 TANK BREATHER 8" DIP STICK 362555 SIGHT GAUGE 5" 368020 SWIVEL 90° 3/8MP x 3/8FP 368028 SWIVEL 90° 1.2MP x 3/8FP 368029 HYD SWIVEL 1/2"MP x 1/2"FP 45º...

  • Page 46: Front Center Discharge Platform Assembly

    1355 DRIECT DRIVE, FRONT CENTER DISCHARGE PLATFORM ASSEMBLY - #760597 10 13 10 12 Page 4...
  • Page 47 1355 DRIECT DRIVE, FRONT CENTER DISCHARGE PLATFORM ASSEMBLY - #760597 ITEM # PART # DESCRIPTION QTY. 161908 KICKBOARD RH REAR 161926 SPACER PLATE 162071 KICKBOARD LH REAR 162284 PLATFROM SUPPORT BAR - 865 162285 PLATFORM SUPPORT BAR - 745 310954 CAPLUG-RIBBED-SQ 1-1/4"...

  • Page 48: Side Door Discharge Platform Assembly

    1355 DIRECT DRIVE SIDE DOOR DISCHARGE PLATFORM AND LADDER ASSEEMBLY ITEM # PART # DESCRIPTION QTY. 400208 HEX NUT 1/2"-13 #5 PLTD 400908 HEX CROWN LOCNUT 1/2"-13 #9 402008 SPRING LOCK WASHER 1/2" PLTD 402408 WASHER, FLAT 1/2" MED PLTD 405702 HHCS 1/2"-13 x 1-1/4"...

  • Page 49: Scale Parts

    1355 DIRECT DRIVE SCALE PARTS ITEM # PART # DESCRIPTION QTY. 160783 SCALE INDICATOR PIVOT ARM x 26" 185493 SCALE HINGE WASHER 2-1/2" O.D. 400212 HEX NUT 3/4"-10 #5 PLTD 401106 HEX NUT, 3/8"-16 NYLOC #5 PLTD 401112 HEX NUT, 3/4"-10 NYLOC #5 PLTD 402012 SPRING LOCK WASHER 3/4"...

  • Page 50: Flat Conveyor Assembly

    1355 FLAT CONVEYOR ASSEMBLY # 660247 Page...
  • Page 51 1355 FLAT CONVEYOR ASSEMBLY ITEM # PART # DESCRIPTION 161810 RAIL BOLT PLATE 161811 CONVEYOR SLIDE ROLLER 161872 CONVEYOR SIDE SHIELD 161934 CONVEYOR SLIDE RAIL FLAT & DOGLEG 161944 PLASTIC SLIDE RAIL 364076 HYDRAULIC CYLINDER 2" x 30", 40-1/4" C-C 368020 HYD SWIVEL 90º...

  • Page 52: Flat Conveyor Slide Assembly

    1355 FLAT CONVEYOR SLIDE ASSEMBLY #760171 33 23 19 Page...
  • Page 53 1355 FLAT CONVEYOR SLIDE ASSEMBLY #760171 ITEM # PART # DESCRIPTION QTY. 161508 PLASTIC IDLER 161774 DRIVE CHAIN COVER 161777 CONVEYOR BOLT PLATE 161780 PLASTIC LINER FLAT CONVEYOR 161783 MOTOR MOUNT TUBE 161830 CONVEYOR CHAIN HOLD DOWN 161940 SLIDE CYLINDER BOLT-ON LUG...

  • Page 54: Incline Conveyor Assembly

    1355 INCLINE CONVEYOR ASSY #660245 Page...
  • Page 55 1355 INCLINE CONVEYOR ASSY ITEM # PART # DESCRIPTION 161383 MOUNT ANGLE 161775 DOGLEG RUBBER SHIELD 161810 RAIL BOLT PLATE 161811 CONVEYOR SLIDE ROLLER 161817 RUBBER SUPPORT PLATE 161818 DOGLEG EXTENSION SHIELD 161819 DOGLEG CONVEYOR REAR FILLER 161820 DOGLEG CONVEYOR REAR FILLE...

  • Page 56: Incline Conveyor Slide Assembly

    1355 INCLINE CONVEYOR SLIDE ASSY # 760172 26 30 38 28 24 11 36 27 31 Page 5...
  • Page 57 1355 INCLINE CONVEYOR SLIDE ASSY # 760172 ITEM # PART # DESCRIPTION 161508 PLASTIC IDLER 161762 DOGLEG EXTENSION BOLT-ON 161774 DRIVE CHAIN COVER 161777 CONVEYOR BOLT PLATE 161783 MOTOR MOUNT TUBE 161784 CLEANOUT DOOR 42"W CONVEYOR 161786 CONVEYOR MOUNT ANGLE 161787 RUBBER HINGE 42"W CONVEYOR...

  • Page 58: Adjustable Incline Conveyor Assembly

    1355 ADJUSTABLE INCLINE CONVEYOR ASSY #660244 27 28 16 22 19 20 19 Page 5...
  • Page 59 1355 ADJUSTABLE INCLINE CONVEYOR ASSY #660244 ITEM # PART # DESCRIPTION 161383 MOUNT ANGLE 161532 CONVEYOR EXTENSION 161810 RAIL BOLT PLATE 161811 CONVEYOR SLIDE ROLLER 161866 SIDE SHIELD ADJUSTABLE CONVEYOR 161867 RUBBER SUPPORT PLATE 161868 CONV SLIDE RAIL ADJ CONV...

  • Page 60: Adjustable Incline Slide Assembly

    1355 ADJUSTABLE INCLINE SLIDE ASSY # 760173 37 1 1 37 33 5 Page...
  • Page 61 1355 ADJUSTABLE INCLINE SLIDE ASSY # 760173 ITEM # PART # DESCRIPTION 161508 PLASTIC IDLER 161774 DRIVE CHAIN COVER 161783 MOTOR MOUNT TUBE 161784 CLEANOUT DOOR 42"W CONVEYOR 161786 CONVEYOR MOUNT ANGLE 161787 RUBBER HINGE 42"W CONV 161788 HINGE STRAP 42"W CONVEYOR 161799 PLASTIC LINER 42"W ADJ CONVEYOR...

  • Page 62: Conveyor Rubber Flap Kit

    1355 CONVEYOR RUBBER FLAP KIT ITEM # PART # DESCRIPTION QTY. 161509 STRAP 161867 RUBBER SUPPORT PLATE 162400 CONVEYOR RUBBER FLAP - 1105-1505 162620 DEFLECTOR BOTTOM PLATE 162716 CONV RUBBER BOLT PLATE - 1105-1505 401105 HEX NUT, 5/16"-18 NYLOC #5 PLTD 405628 HHCS 5/16"-18 x 1"...

  • Page 63: Tub End Extenson Kit, 8

    1355 DIRECT DRIVE 8" END EXTENSION KIT 8 10 11 8 ITEM # PART # DESCRIPTION QTY. 160974 LEFT EXT. END 160975 RIGHT EXT END 400206 HEX NUT 3/8"-16 #5 PLTD 400208 HEX NUT 1/2"-13 #5 PLTD 402006 WASHER SPRING LOCK 3/8" MED PLTD 402008 SPRING LOCK WASHER 1/2"...

  • Page 64: Tub End Extenson Kit, 8", With Rubber Sides

    1355 DIRECT DRIVE 8" END EXTENSION KIT WITH RUBBER SIDES 10 9 7 5 12 8 6 4 11 8 6 4 ITEM # PART # DESCRIPTION QTY. 162444 VX RUBBER EXTENSION BOLT ANGLE - SIDES 350453 8" VERTICAL RUBBER EXTENSION 400107 HEX NUT, 3/8"-16 SERRATED FLANGE #5...
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