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Roto-Mix 425 Operator's Manual

Tmr ruffage master truck and trailer mixers
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OSWALT
®
ROTO-MIX
Mixers by
MODEL 425, 500 & 575
TMR RUFFAGE MASTER
TRUCK AND TRAILER MIXERS
OPERATOR'S MANUAL
INSTALLATION INSTRUCTIONS AND PARTS
ROTO-MIX LLC
P.O. BOX 1724
2205 E. Wyatt Earp Blvd.
Dodge City, Kansas 67801
(620) 225-1142
®ROTO-MIX 2006
SERIAL NUMBER ____________
441915 08/17
Printed in U.S.A.

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  • Page 1 OSWALT ® ROTO-MIX Mixers by MODEL 425, 500 & 575 TMR RUFFAGE MASTER TRUCK AND TRAILER MIXERS OPERATOR’S MANUAL INSTALLATION INSTRUCTIONS AND PARTS ROTO-MIX LLC P.O. BOX 1724 2205 E. Wyatt Earp Blvd. Dodge City, Kansas 67801 (620) 225-1142 ®ROTO-MIX 2006...

  • Page 2: Introduction

    Failure to read and understand the machine or the system could lead to serious injury. If you do not understand the instructions in this manual contact either your dealer or OSWALT of ROTO-MIX Dodge City, KS 67801. This supersedes all previous published instructions.
  • Page 3 MODEL 425/500/575 TMR RUFFAGE MASTER™ INSPECT THE FOLLOWING AND SERVICE AS REQUIRED q Check all structural welds for appearance. q Check rear drive bearings for alignment, tightness of locking collars and proper placement of bearing stops. q Check rear drive enclosure for proper sprocket alignment and correct chain tension.
  • Page 4 APPLY ADHESIVE TO THIS AREA AND FIRMLY AFFIX THE OSWALT WARRANTY REGISTRATION CERTIFICATE ON THIS PAGE DEALER: Please fill out the attached Warranty Registration Certificate completely. Remove the postage paid card at the perforation and deposit in the mail. Page 4...

  • Page 5: Warranty

    ROTO-MIX and that it be returned to ROTO-MIX within 10 days of purchase and be recorded in ROTO- MIX’s owner file for this warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend only from date equipment was picked up or shipped from the ROTO-MIX plant.

  • Page 6: Three-Year Limited Warranty-Electronic Scale Products

    - Overtime labor charges - ROTO-MIX is not responsible and will not be liable for damage caused to persons or property, commercial loss, loss of time or production, loss of use by reason of the installation or use of ROTO-MIX products or their mechanical failure.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........2 WARRANTY .

  • Page 8: Safety- Trailer Mixer

    SAFETY- TRAILER MIXER A brief definition of signal words that may be used in this manual: Indicates an imminently hazardous situation that, if not avoided, will result in death or seri- Indicates a potentially hazardous ous injury. situation that, if not avoided may result in minor or moderate injury.

  • Page 9: Safety Decals - Trailer Mixer

    SAFETY DECALS - TRAILER MIXER DECAL B. 157511 DECAL A. B157506 DECAL C. 152545 DECAL D. 154576 DECAL E. 154579 DECAL F. 154583 DECAL G. 154578 DECAL H. 143553 DECAL I. 157509s DECAL J. 157505 DECAL L. 157510 DECAL K. SW104 NOTE: Complete decal kit (all sizes and models) - 160412 Page 9...

  • Page 10: Safety - Truck Mixer

    SAFETY - TRUCK MIXER READ ALL SIGNS ON THE MACHINE AND IN THIS MANUAL. REPLACE ANY LOST OR DAMAGED SIGN BY ORDERING THE PART NUMBERS SHOWN ON THE SAFETY DECAL PAGE. Page 10...

  • Page 11: Safety Decals - Truck

    SAFETY DECALS - TRUCK DECAL A. B157506 DECAL C. 152545 DECAL D. 154576 DECAL E. 154579 DECAL F. 154583 DECAL G. 154578 DECAL L. 157510 DECAL I. 157509s DECAL K. SW104 Page 11...

  • Page 12: Mixer Safety

    MIXER SAFETY Do not operate your feed mixer until you have read this Owner’s Manual, the Truck Owner’s Manual, and under- stand the danger associated with its operation. This feed mixer is comprised of rotating drive shafts and mixing augers. Any exposure to these mixer compo- nents can result in serious personal injury or death.
  • Page 13 THERE ARE ADDITIONAL HAZARDS ASSOCIATED WITH THE SERVICE AND MAINTENANCE OF YOUR MIXER. FOR YOUR SAFETY: · Disengage Power Take-off And Remove Keys From Tractor Or Truck Before Servicing A Mounted Mixer. · Do Not Attempt To Clean, Oil Or Adjust Mixer While It Is In Motion. ·...

  • Page 14: Dimensional Data - Trailer Mount

    DIMENSIONAL DATA - TRAILER MOUNT Page 14...
  • Page 15 DIMENSIONAL DATA CHART - TRAILER MOUNT Gravity Slide 100.9 15.0 (measured to widest edge of chute) Standard Conveyer Baffle Fully Extended Baffle Positioned at Center Hole Conveyer Only Position Storage 113.6 58.7 109.9 48.9 42.0 101.8 Hole 1 119.3 52.0 114.7 48.1 38.3...

  • Page 16: Dimensional Data - Truck Mount

    DIMENSIONAL DATA - TRUCK MOUNT Page 16...
  • Page 17 DIMENSIONAL DATA - TRUCK MOUNT Gravity Slide 99.5 32.6 (measured to widest edge of chute) Standard Conveyer Baffle Fully Extended Baffle Positioned at Center Hole Conveyer Only Position Storage 112.2 76.3 108.5 66.5 59.6 100.4 Hole 1 117.9 69.6 113.3 65.7 55.9 103.2...

  • Page 18: General Information

    MIXING CAPACITY FINE STEM GRASS HAY WITH LENGTHS OVER 16 Maximum Ration Volume INCHES Are Not Recommended because they tend to Model 425 425 cu. ft. wrap around the augers unless they are extremely brit- Model 500 500 cu. ft. tle.

  • Page 19: Mixing Time

    MIXING TIME TRACTOR DRAWBAR Normal mixing time after the last ingredient has been Set tractor drawbar as shown in figure 3. added. Trailer 5 min. @540 RPM Truck 5 min. @1650 RPM (Engine RPM) Total run time (filling, mixing, and discharging) should not exceed 15 minutes per batch.

  • Page 20: Tractor Hydraulic System Recommendations

    Rear Axle Minimum Capacity 21,900 lbs (single axle) Front Axle Minimum Capacity 11,000 lbs Frame 1,749,000 in-lb resistive bending moment Cab to Axle: Model 425 108 in Model 500 120 in Model 575 138 in Auxiliary Hydraulic System 10 GPM minimum...

  • Page 21: Trailer Operation

    TRAILER OPERATION PTO ENGAGEMENT OPTIONAL SINGLE VALVE CONVERSION This mixer is designed to be used with a 540 rpm PTO. This conversion is used when the tractor has only two remote hydraulic ports. A control valve is mounted on Avoid high speed sudden engagement of the mixer. the mixer and a rope is attached to the valve handle.

  • Page 22: Transporting

    TRANSPORTING A SAFETY CHAIN SHOULD BE IN- STALLED TO RETAIN THE CONNECTION BE- TWEEN THE TRACTOR (OR OTHER TOWING VEHICLE) AND MIXER IF THE HITCH CONNECTION WOULD SEPARATE. A SUGGESTED ATTACHMENT IS ILLUSTRATED ON FIGURE 4. INTERMEDIATE SUPPORT (NOT SUPPLIED) FIGURE 4.

  • Page 23: Truck Operation

    TRUCK OPERATION TRUCK For truck operation and limitations, refer to the Truck's owner's manual. PTO ENGAGEMENT Note: The following operation details are based on the use of the recommended Allison 653 transmission and "Hotshift" PTO listed under the Truck Specifications FIGURE 5.

  • Page 24: Adjustments - Trailer & Truck Mounts

    ADJUSTMENTS - TRAILER & TRUCK MOUNTS ALWAYS DISCONNECT AND LOCKOUT ELECTRICAL POWER (STATIONARY MODELS) OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR (TRAILER MODELS) BEFORE CLEANING, AD- JUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

  • Page 25: Drive Chain Routing

    ered using the same hydraulic circuit. On truck FINAL REDUCTION, FINAL REDUCTION, UPPER RH AUGER models, the chute cylinder and conveyor cylinder UPPER LH AUGER are powered using the same circuit. In both cases, lowering the conveyor and lowering the chute are tied to the same circuit.

  • Page 26: Lubrication - Trailer Mounts

    LUBRICATION - TRAILER MOUNTS ALWAYS DISCONNECT AND LOCKOUT ELECTRICAL POWER (STATIONARY MODELS) OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR OR TRUCK BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

  • Page 27: Lubrication - Truck Mount

    LUBRICATION - TRUCK MOUNT ALWAYS DISCONNECT AND LOCKOUT ELECTRICAL POWER (STATIONARY MODELS) OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR OR TRUCK BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

  • Page 28: Troubleshooting

    TROUBLESHOOTING ALWAYS DISCONNECT AND LOCKOUT ELECTRICAL POWER (STATIONARY MODELS) OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR OR TRUCK BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. NOTE: CHART NOT ALL INCLUSIVE OF PROBLEMS.

  • Page 29: Truck And Trailer Optional

    TRUCK AND TRAILER OPTIONAL COMPONENT INSTALLATION INSTALLING EXTENDED CONVEYOR (OP- TIONAL) 1. Remove “C” plates from mixer frame. Refer to figure 2. Slide conveyor into supports on mixer and reinstall “C” plates. 3. Lift end of conveyor up so pin can be installed in end of telescoping fold limiter bar to hold up conveyor.

  • Page 30: Installing Chute And Pivot Bar (Optional)

    4. Typically the lowered position of the chute is limited INSTALLING CHUTE AND PIVOT BAR by the mechanical interference of the bottom of the (OPTIONAL) chute and the bottom of the conveyor. If however it does not lower to this position, the cylinder extension 1.

  • Page 31: Installing Baffle (Optional)

    INSTALLING BAFFLE (OPTIONAL) 1. Slide the baffle assembly inside the discharge conveyor sides and bolt to the conveyor as illustrated on figure 14. 3/8x1 2. Remove the 1/2x1 HHCS to slide HHCS & the baffle closer or futher from the FLANGE SUPPORT discharge.

  • Page 32: Scale Mounting (Truck Mount Only)

    SCALE MOUNTING (TRUCK MOUNT AROUND ADJUSTING ONLY) BOLT IN/OUT The primary scale indicator is mounted to the right ADJUSTING BOLT hand side of the driver seat on an adjustable pedestal. The pedestal is custom fit to the truck and is bolted to the floor of the cab and supported with braces to avoid vibration.

  • Page 33: Installing Scale Tractor Socket (Shipped With Trailer Mounted Mixer)

    INSTALLING SCALE TRACTOR SOCKET (SHIPPED WITH TRAILER MOUNTED MIXER) Tractor Wiring Systems The scale system operates on 12 Volt DC current only. Your tractor is wired using one of the systems shown below. Find the system that matches your tractor and BATTERY wire accordingly.

  • Page 34: Repair Parts

    REPAIR PARTS GREASE BANK ASSEMBLY A Top LH Auger B Top RH Auger C Bottom LH Auger D Bottom RH Auger E Jackshaft, Front F Jackkshaft, Rear G Input Shaft, Front H Input Shaft, Rear I Aux Jackshaft, Front J Aux Jackshaft, Rear Page 34...
  • Page 35 GREASE BANK ASSEMBLY PART NO. DESCRIPTION 156988 Grease Line - 42.5 159472 Grease Line - 80.5 156987 Grease Line - 33.25 159473 Grease Line - 60.5 156990 Grease Line - 70.5 156989 Grease Line - 46.5 PF305 Connector, Banklube PF316 Nut, Lock 1/8 NPSM P3337 Zerk, Grease...
  • Page 36 BASIC BODY GROUP 425/500/575 - TRAILER MOUNT Page 36...
  • Page 37 BASIC BODY GROUP 425/500/575 - TRAILER MOUNT PART NO. PART NO. PART NO. DESCRIPTION 425 Model 500 Model 575 Model 159683 159683 159683 Swing Arm 159325 159325 159325 Swivel Mount 158777 158777 158777 Ladder 159657 159657 159657 Fender, RH 158977...
  • Page 38 BASIC BODY GROUP - TRUCK MOUNT Page 38...
  • Page 39 BASIC BODY GROUP 425/500/575 - TRUCK MOUNT PART NO. PART NO. PART NO. DESCRIPTION 425 Model 500 Model 575 Model 160060 160060 160060 Ladder Extension 157043 157043 157043 158777 158777 158777 Ladder 160036 160036 160036 Scale Indicator Bracket RH 160037...
  • Page 40 TRUCK MOUNT GROUP Page 40...
  • Page 41 Bracket Light Mount 160092 Light, Red Clearance 12V 160093 Light, Bunk, Rubber, HSG 12V 160137 Conduit-575 160139 Conduit-500 160428 Conduit-425 160137 Wire Run Conduit 160039 Bracket, Bunk Light 160091 Light, Amber Clearance 12V 160090 Cable, Braided Ground 144623 Screw, PHMS #10-32 x 1/2 PH ZP...
  • Page 42 BASIC BODY GROUP425/500/575 Page 42...
  • Page 43 BASIC BODY GROUP 425/500/575 PART NO. PART NO. PART NO. DESCRIPTION Model 425 Model 500 Model 575 159407 159286 159408 Shell 159953 159954 159955 Shell, SS Bottom 159845 159845 159845 Liner Bottom - RH 159849 159849 159849 Liner Bottom - LH...
  • Page 44 425/500/575 TRAILER GROUP Page 44...
  • Page 45 141763 141763 141763 Hex Nut, 5/8-11 Ser. Flange P2649 P2649 P2649 Washer, 3/4” Narrow * Used on 425 mixers made up to July, 2000 CT SCALE OPTION KEY PART NO. DESCRIPTION KEY PART NO. DESCRIPTION 160221 CT Scale Option on...
  • Page 46 HUB & SPINDLE Page 46...
  • Page 47 HUB & SPINDLE PART NO. PART NO. DESCRIPTION 12000* 15000* 158683 Hub-10 Bolt 159446 159446 Cap-Dust 148280 148280 Nut-Castle V94488 V94488 Pin-Cotter 5/32 x 1.75 PLTD P2998 P2998 Wash-1 1/4 Type A Narrow Flat 159447 Spindle Ø2.984 (12000#), 3.375 (15000#) 159452 159452 Brg-Cone Timken 460...
  • Page 48 425/500/575 AUGERS AND COMPONENT PARTS Page 48...
  • Page 49 425/500/575 AUGERS AND COMPONENT PARTS PART NO. PART NO. PART NO. DESCRIPTION Model 425 Model 500 Model 575 158766 158774 158782 Auger, LH Top 158817 158817 158817 Nyloil Bearing Insert 159317 159317 159317 Front Bearing Housing 158765 158778 158781 Haysaw Auger RH Top - Optional...
  • Page 50 INPUT DRIVE - TRAILER MOUNT Page 50...
  • Page 51 INPUT DRIVE - TRAILER MOUNT PART NO. PART NO. PART NO. DESCRIPTION Model 425 Model 500 Model 575 157361 Power Shaft Guard 47” 157327 Power Shaft Guard 53” 157363 Power Shaft Guard 68” 156974 156974 156974 Shaft Clamp Collar 1.438”...
  • Page 52 PTO SHAFT W/ PLASTIC SHIELD - TRAILER MOUNT 1.438 Dia w/ 1.375-6B Spline 3/8 Keyway 540 RPM KEY PART NO. DESCRIPTION 19284 Safety Slide Lock Repair Kit 160464 Safety Slide Lock Yoke Asssy. 19430 35R Cross & Bearing Kit Yoke And Shaft 161559 Guard Repair Kit, Outer 152556...
  • Page 53 PTO SHAFT W/ METAL SHIELD - TRAILER MOUNT 1.375-6B SPLINE 1.438 DIA W/ 540 RPM 3/8 KEYWAY KEY PART NO. DESCRIPTION 19284 Safety Slide Lock Repair Kit 160464 Safety Slide Lock Yoke Asssy. 19430 35R Cross & Bearing Kit Yoke And Shaft 152555 Nylon Repair Kit V94163...
  • Page 54 INPUT DRIVE - TRUCK MOUNT Page 54...
  • Page 55 INPUT DRIVE - TRUCK MOUNT PART NO. PART NO. PART NO. DESCRIPTION Model 425 Model 500 Model 575 160384 160384 160384 H.D. Automotive Drive Line - 1410 160388 160388 160388 Yoke - 1.25, 1410 160386 160386 160386 U-Bolt Kit - 1410...
  • Page 56 TOP LEFT AND BOTTOM RIGHT AUGER DRIVE Not Illustrated: Roller Chain Connector Links 830875 - 120 Connector 830876 - 120 Offset 836245 - 140 Connector 836246 - 140 Offset Page 56...
  • Page 57 TOP LEFT AND BOTTOM RIGHT AUGER DRIVE PART NO. DESCRIPTION 157165 Spring - Ext 157048 Turnbuckle 3/8 x 5 158885 Chain - #120 x 85P 160219 UHMW Idler, 3.5 OD x 3.375” 159275 Drive End Plate 158867 Tube Key - Short 158881 Sprocket - 120A45 x 1.75 Bore, 6 Bolt 158808...
  • Page 58 BOTTOM LEFT AND TOP RIGHT AUGER DRIVE Not Illustrated: Roller Chain Connector Links 830875 - 120 Connector 830876 - 120 Offset 836245 - 140 Connector 836246 - 140 Offset Page 58...
  • Page 59 BOTTOM LEFT AND TOP RIGHT AUGER DRIVE PART NO. DESCRIPTION 157165 Spring - Ext 157048 Turnbuckle 3/8 x 5 158884 Chain - #140 x 74P 158770 Weld - Idler Stand 6.375 159275 Drive End Plate 158879 Sprocket - 140A60 x 1.75 Bore, 6 Bolt 158881 Sprocket - 120A45 x 1.75 Bore, 6 Bolt 158880...
  • Page 60 PRIMARY DRIVE REDUCTION Not Illustrated: Roller Chain Connector Links 830872 - 100 Connector Page 60...
  • Page 61 PRIMARY DRIVE REDUCTION PART NO. DESCRIPTION 158886 Chain - #100 x 122P 158985 Bush - #3535 x 3.5 Bore Taper 158874 Sprocket - 100BTL90 x 3535 Bush 159193 Idler Arm 157048 Turn Buckle 3/8 x 5 157165 Spring, Extension 141691 Shaft Clamp Collar, 1.25”...
  • Page 62 REAR DOOR Page 62...
  • Page 63 REAR DOOR PART NO. DESCRIPTION 159188 OB Door Center Support 159468 Door Trim 12 Ft. 159184 Oil Bath Door 159200 Oil Bath Door Rod LH 159462 Door Rod Back Plate 159469 Adjustable Leveling Leg 159461 Door Rod Top Plate 159199 Oil Bath Door Rod RH 159463 Seal Pin Bushing...
  • Page 64 40” CONVEYOR AND DOOR Not Illustrated: 40” Extended 16 Slat Conveyor Assembly #160107 40” Conveyor 823731 - Repair Slat 40” Standard 10 Slat Conveyor Assembly 820547 - Repair Link #159363 Page 64...
  • Page 65 40” CONVEYOR AND DOOR KEY PART NO. DESCRIPTION KEY PART NO. DESCRIPTION 157109 Woodruff Key 842181 Conveyor Real Seal V120834 HHCS, 5/16-18 x 1/2 PLT 842130 Idler Shaft P564 Lock Washer, 5/16 ZP 158882 Cylinder, 2” x 8” 153336 Carriage Bolt, 5/16-18 x 1/2 158842 Door Arm ZP (Short Neck)
  • Page 66 GRAVITY SLIDE CONVEYOR Page 66...
  • Page 67 GRAVITY SLIDE CONVEYOR PART NO. DESCRIPTION V121852 HHCS, 3/8-16 x 1/2 ZP P465 Lock Washer, 3/8 ZP 160144 Gravity Chute, 40” 141766 Flange Nut 1/4-20 ZP 157293 Magnet P5101 Carriage Bolt 1/4-20 x 3/4 ZP P592 HHCS, 3/8-16 x 1 ZP P5614 Hex Nut, 3/8-16 ZP Ser.
  • Page 68 CHUTE EXTENSION Page 68...
  • Page 69 CHUTE EXTENSION PART NO. DESCRIPTION 840918 Guard, Magnet 157293 Magnet, Folding Chute 141766 Nut, Hex 1/4-20 Serrated Flange P5101 Bolt, Carriage 1/4-20 x .75 836626 Strap Chute, Long 836649 Strap Chute, Short 836627 Strip, Chute, Rubber 826037 Weld Conveyor Chute 143616 Rod, Chute Hinge V121966...
  • Page 70 BAFFLE Page 70...
  • Page 71 BAFFLE PART NO. DESCRIPTION 141766 Flange Nut, 1/4-20 ZP 157293 Magnet 159172 Discharge Baffle P5101 Carriage Bolt, 1/4-20 x .75 ZP 157656 Support Arm 157657 Support Bracket 840667 HH Serrated Flange, 3/8-16 x 1-1/2 P2670 HHCS, 1/2-13 x 1 ZP, GR2 P5129 Carriage Bolt, 3/8-16 x 1-1/4 ZP P5614...
  • Page 72 TRAILER HYDRAULIC COMPONENTS - STANDARD AND EXTENDED CONVEYOR Page 72...
  • Page 73 TRAILER HYDRAULIC COMPONENTS - STANDARD AND EXTENDED CONVEYOR PART NO. DESCRIPTION 157002 Hydraulic Crossover Relief Valve 158882 Hydraulic Cylinder (2” x 8”) (Door) 157003 Hydraulic Cylinder (2” x 12”) (Conveyor) 156997 Hydraulic Motor 157001 In Line Check Valve 157403 Hydraulic Male Connector 95433 Bushing, 1/2 to 1/4 157877...
  • Page 74 TRAILER HYDRAULIC COMPONENTS - CONVEYOR WITH CHUTE Page 74...
  • Page 75 TRAILER HYDRAULIC COMPONENTS - CONVEYOR WITH CHUTE PART NO. DESCRIPTION 157002 Hydraulic Crossover Relief Valve 158882 Hydraulic Cylinder (2” x 8”) (Door) 157003 Hydraulic Cylinder (2” x 12”) (Conveyor) 156997 Hydraulic Motor 157001 In Line Check Valve 157403 Hydraulic Male Connector 95433 Bushing, 1/2 to 1/4 157877...
  • Page 76 TRUCK HYDRAULIC COMPONENTS Page 76...
  • Page 77 TRUCK HYDRAULIC COMPONENTS PART NO. DESCRIPTION 157003 Hydraulic Cylinder (2” x 12”) (Conveyor) 158882 Hydraulic Cylinder (2” x 8”) (Door) 156997 Hydraulic Motor 157001 In Line Check Valve 156998 90° Swivel Female Elbow (1/2 NPT) 157044 Pipe Nipple, 1/2 NPT x 4.0” 146537 Bushing, 3/8 to 1/4 156984...
  • Page 78 SCALE COMPONENTS TRAILER & STATIONARY Page 78...
  • Page 79 SCALE COMPONENTS TRAILER & STATIONARY PART NO. DESCRIPTION Indicator - See Whole Goods Price List 141879 Assy 15’ Junction Box S146698 Power Cord S824352 Trailer Power Cord 824316 Junction Box Cable S146110 Axle Load Cell (includes cable 21’ long) S153101 CT Scale (CT30KTC) (includes cable 30’...
  • Page 80 SCALE COMPONENTS TRUCK Page 80...
  • Page 81 SCALE COMPONENTS TRUCK PART NO. DESCRIPTION Indicator - See Whole Goods Price List 141879 Assy 15’ Junction Box S146698 Power Cord 824316 Junction Box Cable S153101 CT Scale (CT30KTC) (includes cable 30’ long) 840729 Nylon Tie 833764 Caution Decal 824193 Transducer Cable S830413 Cable Clip...
  • Page 82 SCALE INDICATOR MOUNTING - TRUCK MODEL IN CAB Page 82...
  • Page 83 SCALE INDICATOR MOUNTING - TRUCK MODEL IN CAB PART NO. DESCRIPTION 160156 Tyrel Indicator Mount 160153 EZ Indicator Mount 160151 Indicator Extension 160152 Indicator Mount 160080 5 Function Switch Pack 160483 Function Switch Mount Indicator Mount Base 143273 HHCS - 3/8-16 x 1.0 ZP GR5 141626 Nut - Hex, 3/8-16 Jam ZP 160484...
  • Page 84 REMOTE INDICATOR MOUNTING (OPTIONAL) Page 84...
  • Page 85 REMOTE INDICATOR MOUNTING (OPTIONAL) PART NO. DESCRIPTION 157321 Indicator Stand 157322 Remote Mount Bracket P592 3/8 x 1 HHCS P317 #10 x 5/8 RHMS P554 #10-24 Hex Nut P5614 3/8 Hex Nut Page 85...
  • Page 86 TRAILER STOP & TAIL LIGHTS Page 86...
  • Page 87 TRAILER STOP & TAIL LIGHTS PART NO. DESCRIPTION 157885 Wiring Harness 157884 Trailer To Tractor Wiring Connector PU789 Cord Clip 157882 RH Dual Light 157883 LH Dual Light 157880 RH Light Bracket 157881 LH Light Bracket Page 87...
  • Page 88 TRUCK LIGHTS Page 88...
  • Page 89 Bracket Light Mount 160092 Light, Red Clearance 12V 160093 Light, Bunk, Rubber, HSG 12V 160137 Conduit-575 160139 Conduit-500 160428 Conduit-425 160137 Wire Run Conduit 160039 Bracket, Bunk Light 160091 Light, Amber Clearance 12V 160090 Cable, Braided Ground 144623 Screw, PHMS #10-32 x 1/2 PH ZP...
  • Page 90 4:1 GEARBOX Page 90...
  • Page 91 4:1 GEARBOX PART NO. DESCRIPTION 824291 4:1 Gearbox Case 160217 O-Ring 831720 Open End Cap 831721 Closed End Cap 831722 Bearing Cup 831723 Bearing Cone 831724 Seal 831727 Output Shaft 840730 Integral Gear & Shaft 831726 Output Shaft Gear 831728 Case Gasket 831729 Shim Pack...

  • Page 92: Final Factory Inspection

    FINAL FACTORY INSPECTION General Inspection Ready to Ship 1. Finish and Decals ________________ 2. Wheel Lug Nuts are Tight ________________ 3. Hardware Tight ________________ 4. Grease Bank Fully Charged ________________ 5. Guards Properly Installed ________________ 6. Test Run Drive ________________ 7.

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