Pottinger NOVADISC 225 Operator's Manual
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Pottinger NOVADISC 225 Operator's Manual

Pottinger NOVADISC 225 Operator's Manual

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Operator's manual
GB
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
"Translation of the original Operating Manual"
NOVADISC 225
NOVADISC 265
NOVADISC 305
NOVADISC 350
• Disc mower
(Type PSM 385 : + . . 01001)
(Type PSM 386 : + . . 01001)
(Type PSM 387 : + . . 01001)
(Type PSM 388 : + . . 01001)
Nr.
99 385.GB.80Q.0

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  • Page 1 Operator‘s manual + INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3 99 385.GB.80Q.0 "Translation of the original Operating Manual" NOVADISC 225 (Type PSM 385 : + . . 01001) NOVADISC 265 (Type PSM 386 : + . . 01001) NOVADISC 305 (Type PSM 387 : + .
  • Page 2 Pöttinger - Trust creates AfÀ nity - since 1871 "Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute reliability of our machines in operation are the core competencies for which we stand.
  • Page 3 INSTRUCTIONS FOR Dokument PRO DUCT DELIVERY PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please check. Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Table of contents Safety hints WARNING SIGNS TECHNICAL DATA to observe in supplement! CE sign ..............5 Technical data ............27 Meaning of warning signs .......... 5 The defined use of the mower unit......27 Position of type plate..........27 HITCHING IMPLEMENT TO TRACTOR Optional equipment: ..........

  • Page 5: Warning Signs

    WARNING SIGNS CE sign The CE sign, which is affixed by the manufacturer, indicates out ward ly that this machine con forms to the engineering guideline regulations and the other relevant EU guidelines. Recommendations EU Declaration of Conformity (see supplement) for work safety By signing the EU Declaration of Conformity, the ma nu fac tu r er declares that the machine being All points referring...

  • Page 6: Hitching Implement To Tractor

    HITCHING IMPLEMENT TO TRACTOR Safety hints: - See information in the Attachment to these Operating Instructions for dual wheels or specially wide tyres see Supplement A1 point 8a. - h.) 3. Connect hydraulic plug-in connector (60) Hitching implement to tractor 1.
  • Page 7 HITCHING IMPLEMENT TO TRACTOR 7. Fold up support stand (5) and secure. • The implement is now completely hitched to the tractor. - The cardan shaft length is to be checked and adjust if necessary prior to first operation. (See Chapter “Adjusting the cardan shaft” in Attachment - 7 - 1300-GB HITCHING_385...

  • Page 8: Dismounting Implement From Tractor

    DISMOUNTING IMPLEMENT FROM TRACTOR 3. Swing support stand down and secure (F) Dismounting implement from tractor 4. Lower implement to the ground using lifting gear. 1. Raise stop-lock support rope (S) 5. Dismount implement from - Stop-lock support to position "B" tractor Safety note! Before dismounting, check...

  • Page 9: Transport Position

    2. Raise stop-lock support using the rope (S). - stock-lock support to position "B" NOVADISC 225, 265, 305, 350 NOVADISC 400 3. Raise cutter bar hydraulically Changing from working position to transport position is only to be carried out on even, firm ground.

  • Page 10: Road Transport

    "Transporting Position". • Fasten lower hydraulic link so that implement cannot swing out sideways. NOVADISC 225, 265, 305, 350 Lighting during use on roads If desired, a lighting unit can be supplied (1). For single parts see spare parts list.

  • Page 11: Working Position

    WORKING POSITION 3. Set height of lifting gear (H1) Working position This lifting gear position (H1) does not need to be changed when Safety Precaution! mowing or turning (see next page). see supplement-A1 Pkt. 7.), 8c. - 8h.) Using the tractor's lifting gear, raise or lower the implement until a gap of about (H1 = 0) is achieved.

  • Page 12: Working On Slopes

    WORKING ON SLOPES Take care when turning on slopes! The tractor's travelling characteristics are influenced by the weight (G) of the mower unit. This can lead to dangerous situations, especially on slopes. Danger of tipping occurs - when the mower unit is facing downhill and in a raised position, Note: - when travelling in a left-hand curve with the mower unit...

  • Page 13: Starting Work

    STARTING WORK After any contact with foreign objects Important points before starting work • Check the condition of knives and the knife holder. Safety hints: • Retighten all knife screw fittings. see supplement-A Pkt. 1. - 7.) After the first hours of operation 5.

  • Page 14: Mowing

    5. Hydraulic servo-valve (ST • Single-action hydraulic control valve (ST) on "LOWER" S e t t i n g • Double-action hydraulic control valve (ST) on "Floating values: position" NOVADISC 225 = 127 mm NOVADISC 265 = 120 mm Reversing NOVADISC 305 =...

  • Page 15: Note

    MOWING Note If under difficult operation conditions (e.g. very long grass, low driving speed, mowing in hilly areas) strut A displays failures (crop accumulation), these can be removed with the types Nova Disc 225 and 265. For the types 305, 350 and 400 this is not allowed! If you need to use one or two swath formers on the right side, this strut must stay mounted for all types, it may not...

  • Page 16: Fitting Optional Equipment

    MOWING Fitting optional equipment - 16 - 1500-GB OPERATION_385...

  • Page 17: Swathformer

    - The cutting line is the joining between the holes, as shown in the supplement of this operating manual. - Depending on the number of swath discs fitted, select the corresponding area to be cut NOVADISC 225 NOVADISC 265 / NOVADISC 730 NOVADISC 305 / NOVADISC 810 NOVADISC 350 / NOVADISC 900...
  • Page 18 SWATHFORMER 1400-GB SCHWADFORMER_385 - 16 -...

  • Page 19: Safety Advice

    GENERAL MAINTENANCE MAINTENANCE Safety advice Parking in the open • Switch off engine prior to any adjustment, maintenance Clean and protect the piston rods with Safety advice or repair work. grease prior to longer periods parked outside. • Switch off engine and remove igni- FETT tion key prior to...

  • Page 20: Maintenance

    MAINTENANCE Angular gear oil change Oil level check, angular gear - Change oil after the first 50 operating hours. 1. Raise cutter bar and bring into vertical position. Under normal operating conditions, oil is to be • See transport position. replenished annually (OIL LEVEL).

  • Page 21: Cutter Bar Oil Level Check

    The oil level is correct if the gear oil reaches the lower edge of the level opening (63) (OIL LEVEL). OIL LEVEL NOVADISC 225: X2 = 180 mm NOVADISC 265: X2 = set vertically TD17/99/10 NOVADISC 305: X2 = 600 mm NOVADISC 350: X2 = 240 mm 4.2 Oil level for NOVADISC 265:...

  • Page 22: Cutter Bar Oil Change

    MAINTENANCE AND REPAIRS 4.3 Oil level for NOVADISC 225: - The cutter bar must hang down at the edge. - Take out oil drain plug (62), let oil run out and dispose The oil level is correct if x= 10 mm.

  • Page 23: Installing Cutter Blades

    The arrow on the cutter blade shows the cutter disc's direction of turn. Before fitting, clean the coating from the screw tightening surfaces NOVADISC 400 NOVADISC 350 Mountain drive version for ND 265 NOVADISC 305 NOVADISC 265 626-13-01 NOVADISC 225 TD 121-02-06 - 21 - 1601-GB MAINTENANCE_385...

  • Page 24: Check Screw Connection (Up To 2002 Model)

    After every 20 hours of operation, check all screw connec- tions to be stable in position. Relief springs setting (starting from 2003 models NOVADISC 225 " X " = 55 mm NOVADISC 265 " X " = 55 mm NOVADISC 305 "...

  • Page 25: V-Belt Drive

    MAINTENANCE AND REPAIRS V-belt drive - Check V-belt tension: After 1 hour, after 5 hours, after 20 hours then occasionally. Setting values: 0.5 - 3 mm • Re-tensioning is only required if the adjustment dimension is more than 3 mm. •...

  • Page 26: Checking Wear On Mowing Blade Holders

    MAINTENANCE Checking wear on mowing blade holders Wearing parts are: Attention! - mounting of mowing blades (30) Danger of accident - bolts of mowing blades (31) if wearing parts are worn If such wearing parts are worn out they must not be used any longer.

  • Page 27: Holder For A Quick Change Of Cutter Blades

    MAINTENANCE AND SERVICE Holder for a quick change of cutter blades Changing the Cutter Blades Attention! (up to 2003 model) For Your Safety • Regularly check that cutter blades are tightened firmly! 1. Insert lever (H) horizontally between cutter disc and - Cutter blades on a cutter disc should wear out simultaneously holder (30) (danger of imbalance).

  • Page 28: Changing The Cutter Blades (From 2004 Model)

    MAINTENANCE AND SERVICE Changing the Cutter Blades (from 2004 model) 1. Insert lever from left or right side on the cutter disc ”Pos A” until it stops. 2. Swing lever from ”pos. A” to ”pos. B” and push the movable holder (30) down. 3.

  • Page 29: Technical Data

    The defined use of the mower unit Warning signs with lighting • Swath discs Mower unit • Conveying cone NOVADISC 225 (Type PSM 385) • Wear skids NOVADISC 265 (Type PSM 386) • High cut skids NOVADISC 305 (Type PSM 387) •...

  • Page 30: Supplement

    SUPPLEMENT GB-Anhang Titelblatt _BA-Allgemein...
  • Page 31 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
  • Page 32 SUPPLEMENT - A Recommendations for work safety Recommendations for work safety 5.) Spare parts All points refering to safety in this manual are a. The original com po nents and ac ces so ries have been in di ca ted by this sign. de sig ned especially for these machines and appliances.
  • Page 33 SUPPLEMENT - A 9.) Transport of persons prohibited a. The transport of persons on the machine is not permitted. b. The machine may only be driven on public roads when in the position sti pu la ted for road trans port. 10.) Driving ability with auxiliary equipment a.
  • Page 34 PTO SHAFT Supplement - B Matching driveshaft to tractor Instructions for working To determine the actual length required, hold the two halves The permissible pto speed may not be exceeded when Be advised! of the driveshaft side by side. using the implement. - The hitched implement may continue to run after the Only use the pto is switched off.
  • Page 35 PTO SHAFT Supplement - B Important for driveshafts with friction clutch Torque is limited with overloading and brief torque peaks and evenly transferred during slipping. K90,K90/4,K94/1 Prior to initial operation and after long periods out of use, check friction clutch for proper function. a) Measure dimension „L“...

  • Page 36: Lubrication Chart

    Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year 100 ha every 100 hectares if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions...
  • Page 37 FETT NOVADISC 225: 2,6 Liter SAE 90 (III) NOVADISC 265: 3,1 Liter SAE 90 (III) NOVADISC 305: 3,5 Liter SAE 90 (III) NOVADISC 250: 4,0 Liter SAE 90 (III) NOVADISC 400: 4,4 Liter SAE 90 (III) 1600 SCHMIERPLAN_385 - 35 -...
  • Page 38 - 36 - 1400_EN-BETRIEBSSTOFFE...
  • Page 39 - 37 - 1400_EN-BETRIEBSSTOFFE...
  • Page 40 - 38 - 1400_EN-BETRIEBSSTOFFE...

  • Page 41: Attachment Variations

    SUPPLEMENT Attachment variations Side-located attachment ( u p t o 2 0 0 2 The distance between cutting disc and tractor tyres should be as minimal as possible (X1). model) Install the console and lower link pins according to the tractor being used (RL).
  • Page 42 P¯Ìloha P¯Ìloha Lisa Melléklet Aanhangsel Priloga Anhang Annexe Appendice Vedlegg Додаток Bilag Supliment LiitePriloga Pielikums Dodatak Anexo Supplement Пpиложения Priedas 0200 SCHUTZTUCH_385 - 40 -...

  • Page 43: Repairs To The Cutter Bar

    REPAIR INSTRUCTIONS Repairs to the cutter bar • Markings aligned (K1, K2). up to 2005 model (Marking K1 = Centre point on the hub) from 2006 model (Marking K1 = Larger countersink when drilling) • Only screw on nut (M) when there is sufficient thread length (L) to prevent any damage.

  • Page 44: Assembly Instructions

    REPAIR INSTRUCTIONS Assembly instructions • For easier assembly of the cutting discs please proceed as follows: 1. With the disc's direction of rotation to the left = Marking (K1) at the top 2. With the disc's direction of rotation to the right = Marking (K1) at the bottom NOVACAT 442 NOVACAT 402 NOVACAT 351 a-motion ED RC / NOVACAT 352 ED RC /NOVACAT 352V / NOVACAT 351 classic...
  • Page 45 REPAIR INSTRUCTIONS NOVADISC 400 NOVADISC 350 / NOVADISC 900 NOVADISC 305 / NOVADISC 810 NOVADISC 265 / NOVADISC 730 NOVADISC 265 Direction of rotation "towards the centre" / NOVADISC 730 NOVADISC 225 - 43 - 1502-GB-REP HINWEISE_397...
  • Page 46 REPAIR INSTRUCTIONS NOVADISC 900 NOVADISC 810 NOVADISC 730 Direction of rotation "towards the centre" NOVADISC 730 - 44 - 1502-GB-REP HINWEISE_397...

  • Page 47: Combination Of Tractor And Mounted Implement

    IMPORTANT! ADDITIONAL INFORMATION Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor must always to be loaded with at least 20 % of the unladen weight of the tractor.
  • Page 48 IMPORTANT! ADDITIONAL INFORMATION 3. CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If with the front mounted implement (G ) the required minimum front ballasting (G ) cannot be reached, the weight of the front mounted V min implement has to be increased to the weight of the minimum ballasting at the front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
  • Page 49 Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): mower Novadisc 225 Type Serial no. The manufacturer declares that the machines adhere to all relevant provisions in the following EU directive: machinery 2006/42/EG...
  • Page 50 Im Zuge der technischen Wei ter ent wick lung La société PÖTTINGER Landtechnik GmbH Following the policy of the PÖTTINGER arbeitet die PÖTTINGER Landtechnik améliore constamment ses produits grâce Landtechnik GmbH to improve their products GmbH stän dig an der Verbesserung ih rer au progrès technique.
  • Page 51 PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Verkaufs- und Servicecenter Recke Steinbecker Strasse 15 D-49509 Recke Telefon: +49 5453 9114-0 Telefax: +49 5453 9114-14 e-Mail: recke@poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Landsberg Spöttinger-Straße 24 Postfach 1561...

This manual is also suitable for:

Novadisc 265Novadisc 305Novadisc 350Novadisc 400

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