Thomas & Betts BAT22-6 Manual
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Thomas & Betts BAT22-6 Manual

Battery-powered crimping tool
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Table of Contents

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Battery-Powered Crimping Tool
Read and understand all of the instructions
and safety information in this manual before
operating or servicing this tool.

Table of Contents

1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Purpose of this manual . . . . . . . . . . . . . . . . . . . 2
1.4 Specification . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Charging the battery . . . . . . . . . . . . . . . . . . . . 3
2.2 LED Display . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Preparing cable . . . . . . . . . . . . . . . . . . . . . . 3
2.4 Installing dies . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 Each operating day . . . . . . . . . . . . . . . . . . . . . 4
4.1 Problems & Remedies . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . 5
6.1 Main Assembly . . . . . . . . . . . . . . . . . . . . . . 5
6.3 Motor Assembly . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . 7
BAT22-6
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Tel: +44 (0)117 977 4647
Fax: +44 (0)117 977 5582
Email:
exports@thorneandderrick.co.uk
Website:
www.cablejoints.co.uk
www.thorneanderrick.co.uk
TA02712 G
Page 1 of 8

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Summary of Contents for Thomas & Betts BAT22-6

  • Page 1: Table Of Contents

    Tel: +44 (0)117 977 4647 Fax: +44 (0)117 977 5582 Email: exports@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk BAT22-6 Battery-Powered Crimping Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Table of Contents 1.0 General Information .

  • Page 2: General Information

    GENERAL INFORMATION DESCRIPTION SAFETY The BAT22-6 Battery-powered Crimping Tool is a Safety is essential in use and maintenance of Thomas hand-held, self-contained crimping tool intended & Betts tools and equipment. This manual and any to crimp terminals, splices, and disconnects on 22 markings on the tool provide information for avoiding AWG through 6 AWG wires using appropriate dies.

  • Page 3: Operation

    • Use this tool for manufacturer’s intended purpose only. FAILURE TO OBSERVE THESE PRECAUTIONS MAY RESULT IN INJURY OR PROPERTY DAMAGE. INSTALLING DIES 1. Select the proper die set for the intended crimping BAT22-6 Die Ordering Information operation, see Table 1. CAT. NO. DESCRIPTION 2. Remove screw, washer, and die mounting pins from the crimping head.

  • Page 4: Crimping Cable

    CRIMPING CABLE 1. Insert the properly assembled connector into the crimping NOTE: If it is necessary to retract the ram before a crimping cycle is complete, push the retract button which will result in head. the complete retraction of the ram. 2.

  • Page 5: Battery Maintenance

    BATTERY MAINTENANCE BATTERY MAINTENANCE WARNINGS AND CAUTIONS WARNING CAUTION Do not dispose of batteries in a fire. They will vent Do not allow conductive objects to contact the battery fumes and may explode. terminals. • Do not immerse the batteries in liquid. Liquid may Failure to observe this warning could result in severe create a short circuit and damage the battery. injury from harmful fumes or burns from flying debris. If batteries are immersed, contact your service center for proper handling. CAUTION • Do not place the battery into a pocket, tool pouch, or tool box with conductive objects. Conductive objects may create a short circuit and damage the • Do not store the battery at more than 60ºC (140ºF). battery.

  • Page 6: Pump Housing Unit, Relief Valve Unit And Piston Pump Assembly

    PUMP HOUSING UNIT, RELIEF VALVE UNIT, AND PISTON PUMP ASSY. MOTOR ASSEMBLY TA02712 G Page 6 of 8...

  • Page 7: Parts List

    PARTS LIST PART NO. DESCRIPTION PART NO. DESCRIPTION 501 2005.0 Bushing with seal 500 5111.3 Head unit (includes 90 – 30) 500 1928.7 Lever, relief valve 500 1922.8 Bolt, shoulder 500 1929.5 Screw 500 1915.5 520 2664.0 Switch 500 1916.3 Compression spring TA02638 Decal, identification...

  • Page 8: Calibration Verification

    CALIBrATION VerIFICATION NOTe: Calibration verification procedure should be performed whenever the tool is damaged or damage is suspected. WArNING VIsUAL INspeCTION This tool is equipped with the sHUre sTAKe ® Tool must be free of cracks, sharp edges and other full stroke compelling mechanism.

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