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Section 5 - Maintenance
Task Interval
Every 100 hours or
annually
(whichever occurs first)
Every 300 hours or 3
years
(whichever occurs first)
Every 5 years
Maintenance Log
Record all maintenance performed on your power package here. Be sure to save all work orders and receipts.
Date
Page 42
•
Touch up the paint on the power package.
•
Change the engine oil and filter.
•
Change the transmission fluid (Transmission Models).
•
Replace the water‑separating fuel filter element.
•
Clean the flame arrestor, IAC muffler (MPI engines), and the crankcase ventilation hoses.
Inspect the PCV valve, if equipped.
•
Inspect the condition and the tension of the belts.
•
On models with closed cooling, check the coolant level and antifreeze concentration for
adequate freeze protection. Correct if necessary. Refer to the Specifications section.
•
Check the engine mounts for tightness and tighten to specifications if necessary.
•
Check the electrical system for loose, damaged, or corroded fasteners.
•
Inspect the condition of the spark plugs, spark plug wires, distributor cap and rotor, if
equipped. Replace if necessary.
•
Check the cooling system and the exhaust system hose clamps for tightness. Inspect both
systems for damage or leaks.
•
Disassemble and inspect the seawater pump and replace worn components.
•
On models with closed cooling, clean the seawater section of the colsed cooling system.
•
Clean, inspect, and test the pressure cap of the closed cooling system.
•
Inspect the exhaust system components. If the package was equipped with water shutters
(flapper valves), verify that they are not missing or worn.
•
On models with closed cooling, replace the coolant/anitifreeze. Replace every two years if not
using extended‑life coolant/antifreeze.
Maintenance Performed
Maintenance to Be Performed
90-8M0076545
Engine Hours
NOVEMBER 2012
eng
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