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SE Rental Series User Manual

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Summary of Contents for SE Rental Series

  • Page 2: Table Of Contents

    RENTAL SERIES ELECTRICAL GENERATOR WELCOME ..........................2 BASIC SAFETY RULES ....................3 INSTALLATION OF THE ELECTRICAL GENERATOR........... 5 SOUND INSULATION....................7 CONTROL UNITS ....................7 2.2.1 GPM-2 ANALOG CONTROL MODULE ............9 2.2.2 DEEP SEA DIGITAL CONTROL MODULE ..........10 2.2.3...

  • Page 3: Welcome

    Should you have any problem with the equipment provided, please contact the distributor directly. SE POWER, as a part of its dedication to constant product improvement, will revise its manuals and incorporate the improvements made to supplied units. Thus the information contained in this document is subject to change without prior notice and without obligation to update.

  • Page 4: Basic Safety Rules

    RENTAL SERIES ELECTRICAL GENERATOR 1 BASIC SAFETY RULES Safety precautions and recommendations for handling the Electrical Generator supplied by SE POWER. Do not allow the unit to be used by non-authorized personnel or by minors without adult supervision. Use the necessary Individual Protection Equipment.
  • Page 5 RENTAL SERIES ELECTRICAL GENERATOR Do not smoke or bring any flames or sparks in the vicinity of the Electrical Generator: risk of explosion. If you notice abnormal behavior by the Electrical Generator, stop the unit and locate, examine and resolve the potential failure of the unit prior to restarting.

  • Page 6: Installation Of The Electrical Generator

    RENTAL SERIES ELECTRICAL GENERATOR INSTALLATION OF THE ELECTRICAL GENERATOR General overview of the Electrical Generator and its different configurations manufactured by SE POWER Note: this image corresponds to the detailed view of Image 2 Image 1 - ELECTRICAL GENERATOR WITH CANOPY...
  • Page 7 RENTAL SERIES ELECTRICAL GENERATOR Image 2 - Detailed view of Image 1 Electrical Panel Door 1.- Trampilla llenado refrigerante 11.- Puerta de cuadro eléctrico Coolant tank hatch 2.- Puerta de acceso lateral 12.- Rejilla de ventilación Ventilation grill Side access door 3.- Tapón llenado depósito...

  • Page 8: Sound Insulation

    RENTAL SERIES ELECTRICAL GENERATOR SOUND INSULATION The supplied unit is soundproofed and includes sound-insulating canopy. See details on part 11 Image 3 - INTERIOR OF A SOUNDPROOFED ELECTRICAL GENERATOR CONTROL UNITS The unit provided may be controlled by different modules depending on the type of function it has been designed to perform.
  • Page 9 RENTAL SERIES ELECTRICAL GENERATOR VOLTMETER FREQUENCY METER AMMETER LOCK HOUR METER AUTOMATIC CONTROL UNIT EMERGENCY STOP LOCK EARTH LEAKAGE AUTO FUEL CIRCUIT REFILL SWITCH BREAKER FUEL GAUGE BATTERY ENGINE TEMP. PRESSURE VOLTMETER GAUGE GAUGE (OPTIONAL) Image 4 - GENERIC CONTROL PANEL...

  • Page 10: Gpm-2 Analog Control Module

    RENTAL SERIES ELECTRICAL GENERATOR 2.2.1 GPM-2 ANALOG CONTROL MODULE If you purchased a generator unit with a GPM-2 control module, the electrical panel will look like the following diagram: AMMETER VOLTMETER FREQUENCY METER HOUR METER LOCK VOLTMETER SWITCH HOURS ---->...

  • Page 11: Deep Sea Digital Control Module

    RENTAL SERIES ELECTRICAL GENERATOR 2.2.2 DEEP SEA DIGITAL CONTROL MODULE If you purchased a generator unit with a DEEP SEA control module (models 5210 and 5310), the electrical panel will look like the following diagram: AMMETER FREQUENCY METER VOLTMETER HOUR METER...

  • Page 12: Inteligen Digital Control Module

    RENTAL SERIES ELECTRICAL GENERATOR 2.2.3 INTELIGEN DIGITAL CONTROL MODULE If you purchased a generator unit with an INTELIGEN control module, the electrical panel will look like the following diagram: AMMETER VOLTMETER FREQUENCY METER LOCK EARTH LEAKAGE CIRCUIT BREAKER HOUR METER...

  • Page 13: Trailer

    RENTAL SERIES ELECTRICAL GENERATOR TRAILER The generator can be supplied with a trailer for transporting the unit. • Site Trailer: for private-use areas only. Includes DIN hitch ring, safety brake and jockey wheel. * Note: Ask about the possibility of using trailer with drip pan.

  • Page 14: Installation Of The Electrical Generator

    RENTAL SERIES ELECTRICAL GENERATOR 3 INSTALLATION OF THE ELECTRICAL GENERATOR UNLOADING AND TRANSPORT The unloading and transport of the unit should only be done by qualified personnel, observing certain minimum safety conditions. • The ground must be capable of supporting the full weight of the Generator and the forklift.
  • Page 15 RENTAL SERIES ELECTRICAL GENERATOR Always perform the following precautionary steps: • Make sure the hitch ring and coupling connecting the towing vehicle to the Trailer have the adequate towing capacity supporting a weight equal to or greater than the gross trailer weight.

  • Page 16: Installtion Of Portable Units

    RENTAL SERIES ELECTRICAL GENERATOR INSTALLATION OF PORTABLE UNITS Portable units are defined as those moved to different work sites at least twice yearly. 3.2.1 PLACEMENT This type of unit must be installed in well ventilated areas in order to ensure sufficient flow of coolant air and preventing combustion smoke from sitting in the Engine’s...

  • Page 17: Prior To Starting Generator

    RENTAL SERIES ELECTRICAL GENERATOR 3.2.3 PRIOR TO STARTING GENERATOR Before starting up the generator, inspect the consumer power supply conductors to make sure they are in perfect condition and that the consumers are disconnected; the unit should always be started up at no load.

  • Page 18: Storage

    RENTAL SERIES ELECTRICAL GENERATOR STORAGE If you think your generator will be inactive for a long period of time, follow these instructions: 1) Press STOP on the control module. 2) Press the emergency stop button to avoid future involuntary startups when connecting.

  • Page 19: Starting And Stopping The Unit

    RENTAL SERIES ELECTRICAL GENERATOR 4 STARTING AND STOPPING THE UNIT To start up the Electrical Generator, follow the steps listed below: Check the levels of oil, coolant and fuel. Close the battery isolator. Release the emergency shutoff switch if it has been pressed.

  • Page 20: Operation Manual

    RENTAL SERIES ELECTRICAL GENERATOR 5 OPERATION MANUAL The generator you purchased has been designed for manual service and thus starting and stopping the unit will be done manually. The following is a description of the different elements, according to the Electrical Generator chosen.
  • Page 21 RENTAL SERIES ELECTRICAL GENERATOR GAUGES INDICATING ENGINE PARAMETERS: • Oil Pressure • Intensity of Battery Voltae • Engine Temperature • Fuel Level DIAGNOSTIC BUTTON: Allows Engine parameters to be checked when Electrical Generator is stopped (electronically controlled Engines). Also gives a readout of the generator’s different alarms...

  • Page 22: Gpm-2 Analog Control Module

    RENTAL SERIES ELECTRICAL GENERATOR GPM-2 ANALOG CONTROL MODULE Image 10 - GPM-2 CONTROL MODULE USERS MANUAL Page 21 of 62...
  • Page 23 RENTAL SERIES ELECTRICAL GENERATOR NUMBER SYMBOL DESCRIPTION IDENTIFICATION Flashing red light: three failed Unit startup failure / startup attempts. Alternator failure Continuous red light: Voltage failure or low Frequency. Flashing red light: Battery Battery charge charge Alternator failure Alternator failure...
  • Page 24 RENTAL SERIES ELECTRICAL GENERATOR The GPM-2 control module has three positions: STOP, Automatic (AUTO) and Manual (MAN). Key selectable (numbers 14 through 16 of the descriptive chart for the control module).. STARTUP When the key is turned to Manual Mode position, LED indicators...
  • Page 25 RENTAL SERIES ELECTRICAL GENERATOR INDICATOR LIGHTS: Indicates Remote Startup; continuous green light turns on when unit is operating remotely. Indicates Heating of the unit; continuous yellow light turns on when unit is being heated. Wait before starting up the unit.
  • Page 26 RENTAL SERIES ELECTRICAL GENERATOR ALARMS: The following is a chart describing the possible alarms of the GPM-2 module: NUMBER SYMBOL DESCRIPTION IDENTIFICATION If the light is flashing, an audible signal Unit startup failure will be given and generator is shut down.

  • Page 27: Deep Sea 5210 Digital Control Module

    RENTAL SERIES ELECTRICAL GENERATOR DEEP SEA 5210 DIGITAL CONTROL MODULE Image 11 - DEEP SEA 5210 CONTROL MODULE MODULE 5210 Image 12 - DEEP SEA 5210 CONTROL MODULE USERS MANUAL Page 26 of 62...
  • Page 28 RENTAL SERIES ELECTRICAL GENERATOR NUMBER SYMBOL DESCRIPTION IDENTIFICATION Stop button. Red LED Control module connection. MANUAL mode button Red LED Settings - Settings + AUTOMATIC mode button. Red LED Settings: ENTER Startup button for Electrical generator. When lit, indicates correct...
  • Page 29 RENTAL SERIES ELECTRICAL GENERATOR STARTUP: If the LCD screen is off, press (1) to connect the control module and the LCD screen will turn on. Press the button (2) and the LED in the top part of the button will turn on, indicating that the unit is operating.
  • Page 30 RENTAL SERIES ELECTRICAL GENERATOR ICON DESCRIPTION Indicates that the screen display information refers to the Electrical Generator. Indicates that the Event Log reading is being accessed (Flashing). Indicates that the Programming Mode is being accessed. Indicates that the Electrical Generator is idle.
  • Page 31 RENTAL SERIES ELECTRICAL GENERATOR To view the different parameter readings, press and the LCD indicator (8) will display these readings in the following order: • RPM of generator / frequency (Hz) • Line-Neutral AC Voltage of generator • Line-Line AC Voltage of generator •...
  • Page 32 RENTAL SERIES ELECTRICAL GENERATOR The following is an example of what the LCD screen (8) will look like when the various parameters are displayed: SCREEN SEQUENCE DESCRIPTION Initial screen in which Engine speed and generator Frequency are measured. To measure the next parameter,...
  • Page 33 RENTAL SERIES ELECTRICAL GENERATOR ALARMS: The following chart describes each alarm: NUMBER SYMBOL DESCRIPTION Fuel level below minimum. Low battery voltage. Emergency Stop. Engine overspeed Low oil pressure High Engine temperature If Engine does not start after 3 attempts, the unit will be stopped and this icon will be displayed.
  • Page 34 RENTAL SERIES ELECTRICAL GENERATOR EVENT LOG: To view the event log, press the following button repeatedly (10). This icon will flash A screen similar to this will be shown: “On November 1, 2002, at 08:17, the system detected that the Oil pressure was below the minimum level and shut down the generator.”...
  • Page 35 RENTAL SERIES ELECTRICAL GENERATOR Press (1) and (10) simultaneously. This icon will flash, indicating that “configuration mode” is active. The calendar will be shown. Press (4) and the hour will start flashing. To adjust to the desired setting, press (3) or (2).

  • Page 36: Deep Sea 5310 Digital Control Module

    RENTAL SERIES ELECTRICAL GENERATOR DEEP SEA 5310 DIGITAL CONTROL MODULE Image 13 - DEEP SEA 5310 CONTROL MODULE USERS MANUAL Page 35 of 62...
  • Page 37 RENTAL SERIES ELECTRICAL GENERATOR NUMBER SYMBOL DESCRIPTION IDENTIFICATION Stop button. Red LED MANUAL mode button Red LED Settings - Settings + AUTOMATIC mode Red LED button. Settings: ENTER Button to silence alarms / Control module Red LED LED test Button for starting up Electrical generator.
  • Page 38 RENTAL SERIES ELECTRICAL GENERATOR STARTUP: If the LCD screen is off, press (1) to connect the control module and the LCD screen will turn on. Press the button (2) and the LED in the top part of the button will turn on, indicating that the unit is operating.
  • Page 39 RENTAL SERIES ELECTRICAL GENERATOR ALARMS: Press (5) to silence the audible alarm and the Common alarm LED. By default, the information screen will display the following message: If an alarm occurs, the screen will display the following: Alarm Type. Shutdown or Warning Alarm Description.
  • Page 40 RENTAL SERIES ELECTRICAL GENERATOR INCIDENT ALARM DESCRIPTIONS Battery Charge alternator voltage not detected Battery voltage beyond established limits After shutdown command, Engine continues running. Could also indicate faulty oil pressure sender Low fuel level Low oil pressure Engine temperature beyond established limits...
  • Page 41 RENTAL SERIES ELECTRICAL GENERATOR INCIDENT DESCRIPTION OF SHUTDOWNS Engine does not start, three attempts made. Controlled shutdown of the unit. It will not be functional until the emergency stop button has been reset. Low oil pressure High Engine temperature Engine speed beyond established limits...
  • Page 42 RENTAL SERIES ELECTRICAL GENERATOR TYPICAL INFORMATION SCREEN MESSAGES: Indicates Electrical Generator running normally in Automatic Mode. Also indicates the average line to neutral voltage (L-N), the highest of the three phase currents, the nominal frequency, average line-to-line voltage (L-L) and total kilowatts.
  • Page 43 RENTAL SERIES ELECTRICAL GENERATOR EVENT LOG: To view the event log, press the following button repeatedly (11). Register of Shutdown alarms occurring in the generator unit; the most recent occurrences can be stored. A screen similar to this is shown: “On September 10, 2003, at 21:15, the system detected that the Oil pressure was...
  • Page 44 RENTAL SERIES ELECTRICAL GENERATOR button then either press it again for a few seconds or press (11). When autoscroll is disabled, if no buttons are pressed the display will return to the Alarms page. If an alarm becomes activated while viewing instruments, the Alarms page will be automatically displayed.
  • Page 45 RENTAL SERIES ELECTRICAL GENERATOR ALARM LED: Remote start on load Overload pre-alarm Common alarms Common shutdown EDITING THE CURRENT DATE AND TIME: The date and time are adjustable. When the battery is disconnected, the date and time are frozen; when the battery is reconnected, the date and time shown will be from the time the battery was disconnected.
  • Page 46 RENTAL SERIES ELECTRICAL GENERATOR Press the button (10) to confirm the value entered and select the day. The day will begin to flash. Press (3) or (2) again to adjust to the desired setting. Press the (10) button to confirm the selection made and select the month. The value will start to flash.

  • Page 47: Inteligen Digital Control Module

    RENTAL SERIES ELECTRICAL GENERATOR INTELIGEN DIGITAL CONTROL MODULE Image 14 - INTELIGEN CONTROL MODULE USERS MANUAL Page 46 of 62...
  • Page 48 RENTAL SERIES ELECTRICAL GENERATOR SYMBOL DESCRIPTION IDENTIFICATION Deactivates audible alarm Scrolls through OFF←MAN←AUT←TEST different operating OFF→MAN→AUT→TEST modes Fault reset Acknowledges faults and alarms Start button In Manual Mode Stop button In Manual Mode Green if unit voltage is present and...
  • Page 49 RENTAL SERIES ELECTRICAL GENERATOR The InteliGen module contains the following three menu screens: • Measurement • Adjustment • History Can be selected using the following button: (18). To display the different instruments on each screen menu, press (17) and (16).
  • Page 50 RENTAL SERIES ELECTRICAL GENERATOR transfer the loads to the unit, press the MCB ON/OFF button (12) and then press the GCB ON/OFF button (10). At this time synchronization occurs between the Electrical Generator and the Mains for 60 seconds to assume the loads.

  • Page 51: Maintenance Of Electrical Generator

    RENTAL SERIES ELECTRICAL GENERATOR 6 MAINTENANCE OF ELECTRICAL GENERATOR You must make sure that the person who will perform this duty is qualified to do so and utilizes the appropriate individual protection equipment. PRIOR TO MAINTENANCE You must first: •...
  • Page 52 RENTAL SERIES ELECTRICAL GENERATOR added. The battery should be recharged if the terminal voltage is below 12.3 V. If the battery needs recharging after being taken out of the unit, remove the vent caps and charge battery with direct current only. Connect the charger’s positive (+) cable to the battery’s positive (+) terminal and the...
  • Page 53 RENTAL SERIES ELECTRICAL GENERATOR Note: Remember to always perform all operations with the utmost precaution and safety as indicated in this Manual. (Pay special attention to the risk of short circuits that could be caused by coming in contact with the unit’s metallic objects.)

  • Page 54: Maintenance Chart

    RENTAL SERIES ELECTRICAL GENERATOR MAINTENANCE CHART FREQUENCY MAINTENANCE OPERATION After 50 hrs Perform 250 hr. maintenance Check fuel level on the main tank. Check coolant fluid level. Check the oil level (see engine’s user manual). Drain water separator filter. Make sure the radiator inlets and outlets are unobstructed.
  • Page 55 RENTAL SERIES ELECTRICAL GENERATOR When cleaning the generator, do not use pressurized water as it could damage components. USERS MANUAL Page 54 of 62...

  • Page 56: Troubleshooting

    RENTAL SERIES ELECTRICAL GENERATOR 7 TROUBLESHOOTING INCIDENT LIKELY CAUSE SOLUTION Defective battery Replace the battery Battery isolator open Close battery isolator. Starter does not turn Defective Starting Contact Technical Svcs. System Faulty voltage detector Starter functioning Contact Technical Svcs. on control module...

  • Page 57: Protection From The Environment

    RENTAL SERIES ELECTRICAL GENERATOR 8 PROTECTION FROM THE ENVIRONMENT Once the Electrical Generator has been installed, it is necessary to clean the packaging, accessories, electrical tools, etc., that were used during the installation process. When it is time to dispose of the batteries, in keeping with Environmental Regulations it is advisable to take them to an authorized recycling center.

  • Page 58: Warranty

    • The electrical generator warranty covers an entire year, starting from the date it is installed. This should be communicated to SE POWER (hereinafter “the manufacturer”), in writing, via fax or email. The following information must be included: MODEL, SERIAL NUMBER and INSTALLATION DATE.

  • Page 59: Noise Level

    10 NOISE LEVEL SE POWER Electrical Generators produce different acoustic levels depending on the output and soundproofing of the Electrical Generator. The noise output is indicated on a sticker affixed to the unit’s base frame.

  • Page 60: Declaration Of Conformity

    RENTAL SERIES ELECTRICAL GENERATOR 11 DECLARATION OF CONFORMITY SE POWER, shall deliver a CE “Declaration of Conformity” form along with the unit, in compliance with the referenced regulations or standardized documents. USERS MANUAL Page 59 of 62...

  • Page 61: Appendix 1: Figures

    RENTAL SERIES ELECTRICAL GENERATOR 12 APPENDIX 1: FIGURES Detail of the unit’s nameplate: DESCRIPTION LABELED ITEM D => Engine uses Diesel fuel at 1,500 rpm P => Engine manufacturer is (P)erkins, (V)olvo, (C)ummins or Deut(Z) DPR 100 R => The Electrical Generator is Soundproofed Rental Series 100 =>...
  • Page 62 RENTAL SERIES ELECTRICAL GENERATOR Image 15 - Placing in operation Image 16 - Caution with generator Image 17 - General warning startup Image 18 - Undefined Warning Image 19 - Electrical Hazard 230 Image 20 - Electrical Hazard Notice Volts...

  • Page 63: Appendix 2: Image Index

    RENTAL SERIES ELECTRICAL GENERATOR 13 APPENDIX 2: IMAGE INDEX Image 1 - ELECTRICAL GENERATOR WITH CANOPY _______________________________5 Image 2 - Detailed view of Image 1 ________________________________________________6 Image 3 - INTERIOR OF A SOUNDPROOFED ELECTRICAL GENERATOR ____________7 Image 4 - GENERIC CONTROL PANEL...

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