Evolution R255SMS-DB Original Instructions Manual
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Evolution R255SMS-DB Original Instructions Manual

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Original Instructions
Originalbetriebsanleitung
Instructions Originales
Instrucciones Originales
Oryginalna Instrukcja
Originally written in UK English
Instruções Originais
Instrucțiuni Iniţiale
Оригинальные Инструкции
Orijinal Talimatlar
Notice Originale
GB2438285
Date Published: 12/11/2018

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Do you have a question about the R255SMS-DB and is the answer not in the manual?

Questions and answers

Shaun Sykes
March 20, 2025

My R255 sms-db has stopped working , was ok yesterday , changed fuse in plug but no output . Is there an emergency cut off oi May have caught ? Thanks Shaun

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1 comments:
Mr. Anderson
March 20, 2025

The provided context does not mention an emergency cut-off switch for the Evolution R255SMS-DB. However, it does reference an "ON / OFF TRIGGER SWITCH" (item 29), which is the standard power switch. There is no indication of a dedicated emergency cut-off switch.

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Summary of Contents for Evolution R255SMS-DB

  • Page 1 Original Instructions Instruções Originais Originalbetriebsanleitung Instrucțiuni Iniţiale Instructions Originales Оригинальные Инструкции Instrucciones Originales Orijinal Talimatlar Oryginalna Instrukcja Notice Originale GB2438285 Originally written in UK English Date Published: 12/11/2018...

  • Page 2: Table Of Contents

    Compound Cutting Assembly Diagrams Crown Moulding Cutting Saw Set Up Diagrams Cutting Bowed Material Saw Usage Diagrams Clearing Jammed Material Optional Evolution Accessories Assembly & Preparation Tools Needed Maintenance Tensioning The Drive Belt Installing The Blade Replacing The Drive Belt...

  • Page 3: Introduction

    For your own safety, if you are uncertain about any aspect of using this equipment please access the relevant technical helpline, the number of which can be found on the Evolution Power Tools website. We operate several helplines throughout our worldwide organization, but technical help is also available from your supplier.

  • Page 4: Machine Specifications

    www.evolutionpowertools.com UK/EU/AU MACHINE SPECIFICATION R225SMS-DB R225SMS-DB+ 053-0001,053-0002, 053-0001A, 053-0002A, Model No: 053-0003 053-0003A, 053-0011 Motor (220-240V ~ 50 Hz) 2000W 2000W Motor (110V ~ 50 Hz) 1600W 1600W Speed No Load 2600 min 2600 min Weight (Net) 16.5kg 18.3kg Dust Port Diameter 35mm 35mm Cable Length...
  • Page 5 www.evolutionpowertools.com NORTH AMERICA MACHINE SPECIFICATION R225SMS-DB R225SMS-DB+ Model No: 053-0004 053-0004A Motor (120V ~ 60 Hz) Speed No Load 2600 rpm 2600 rpm Weight (Net) 36.3lb 40.3lb Dust Port Diameter 1 -3/8 In 1 -3/8 In Cable Length 10ft 13ft CUTTING CAPACITIES R225SMS-DB R225SMS-DB+...

  • Page 6: Safety Labels & Symbols

    When servicing use only identical replacement parts. 2. Polarized Plugs or damaged. Contact Evolution Power Tools for To reduce the risk of electric shock, this equipment replacement labels. has a polarized plug (one blade is wider than the other).

  • Page 7: Safety Precautions

    www.evolutionpowertools.com SAFETY PRECAUTIONS 1. General Power Tool Safety Warnings (2.2) ELECTRICAL SAFETY [Work area safety] (1.14) a) Keep work area clean and well lit. This machine is fitted with the correct moulded Cluttered or dark areas invite accidents. plug and mains lead for the designated market. If the supply cord is damaged, it must be replaced b) Do not operate power tools in explosive by a special cord or assembly available from the...

  • Page 8: Specific Safety Instructions

    www.evolutionpowertools.com as dust masks, non-skid safety shoes, hard hat or dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment hearing protection used for appropriate conditions or binding of moving parts, breakage of moving will reduce personal injuries. parts and any other condition that may affect c) Prevent unintentional starting.
  • Page 9 www.evolutionpowertools.com c) The workpiece must be stationary and workpiece and will not interfere with the blade clamped or held against both the fence and or the guarding system. Without turning the tool the table. Do not feed the workpiece into the “ON”...

  • Page 10: Blade Safety

    We ecommend requirements of EN 847-1. the use of an approved face mask with replaceable • Only use genuine Evolution blades rated for filters when using this machine in addition to using this machine. the dust extraction facility.

  • Page 11: Perform Cuts Correctly & Safely

    www.evolutionpowertools.com WARNING: If any parts are missing, do not Where it is necessary to use spacer or reducing rings these must be suitable for the intended operate your mitre saw until the missing parts purpose and only as recommended by are replaced.

  • Page 12: Getting Started Unpacking

    www.evolutionpowertools.com ADDITIONAL WARNINGS 16. Reduce the risk of unintentional stating. Make sure switch is in off position before plugging in. (These warnings are specified in UL Std. 987 and 17. Use recommended accessories. Consult the CAN/CSA Std.C22.2 No. 71.2) owner’s manual for recommended accessories. 1.

  • Page 13: Serial No. / Batch Code

    SERIAL NO. / BATCH CODE The serial number can be found on the motor housing of the machine. For instructions on how to identify the batch code, please contact the Evolution Power Tools helpline or go to: www.evolutionpowertools.com. ADDITIONAL ACCESSORIES (4.3)

  • Page 14: Items Supplied

    www.evolutionpowertools.com ITEMS SUPPLIED 4.2) These items can be found in the box. 053-0001 053-0001A 053-0002 053-0002A 053-0004A 053-0003 053-0003A 053-0004 053-0011 Machine Table Extensions x2 6mm & 4mm Dual Ended Hex Key Rotary Table And Neck Cutting Head Carriage Slides Mitre Locking Knob Mains Cable...

  • Page 15: Machine Overview

    12. BLADE ROTATION INDICATION ARROW 27. DUST BAG* 13. UPPER BLADE GUARD 28. ARBOR COVER ◊ 14. CUTTING HEAD 15. BLADE *Supplied as original equipment on the R255SMS-DB+. North American models only. ◊ Non-North American models only. 230v models only. † ‡...
  • Page 16 Pictured: R255SMS-DB+ 29. ON / OFF TRIGGER SWITCH 39. DRIVE BELT COVER 30. CARBON BRUSH HOLDER 40. CUTTING HEAD LOCKING PIN 31. DUST EXTRACTION PORT 41. FRONT CABLE GUIDE CLAMP 32. REAR SLIDING CARRIAGE 42. M5 X 20mm SELF TAPPING CAP SCREW X1 33.

  • Page 17: Assembly Diagrams

    R255SMS-DB Carriage Slide R255SMS-DB+ Carriage Slide Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. 8 Fig. 9 Fig. 10 Fig. 11 Fig. 12...
  • Page 18 www.evolutionpowertools.com CLICK Fig. 13 Fig. 14a Fig. 14b Fig. 15a Fig. 15b Fig. 15c Fig. 16 Fig. 17 Fig. 18 Fig. 19 Fig. 20 Fig. 21...

  • Page 19: Saw Set Up Diagrams

    www.evolutionpowertools.com Fig. 22 Fig. 23 Fig. 24 Fig. 25 Fig. 26 Fig. 27 Fig. 28 Fig. 29a Fig. 29b Fig. 30 Fig. 31 Fig. 32...

  • Page 20: Saw Usage Diagrams

    www.evolutionpowertools.com Fig. 33 Fig. 34 Fig. 35 Fig. 36 Fig. 37 Fig. 38 Fig. 39 Fig. 40 Fig. 41a Fig. 41b Fig. 41c Fig. 41d...
  • Page 21 3) Flat washer 4) Mitre saw base 5) Workbench 6) Flat washer 7) Spring washer 8) Hex nut 9) Lock nut Fig. 45 Fig. 46 R255SMS-DB R255SMS-DB+ Standard Hold Quick Release Down Clamp Hold Down Clamp Fig. 47 Fig. 48 Fig. 49...
  • Page 22 www.evolutionpowertools.com No-Hands Zone Fig. 53 Fig. 54 Fig. 55 Fig. 56 Fig. 57 Fig. 58 Fig. 59 Fig. 60 Fig. 61 Fig. 62 Fig. 63 Fig. 64...
  • Page 23 www.evolutionpowertools.com Fig. 65 Fig. 66 Fig. 67 Fig. 68 Fig. 69 Fig. 70 Fig. 71 Fig. 72 Fig. 73 Fig. 74 Fig. 75...

  • Page 24: Assembly & Preparation

    www.evolutionpowertools.com ASSEMBLY AND PREPARATION WARNING: Do not under any circumstances (7.1) plug the cutting head into the power supply WARNING: Always disconnect the saw and try to use it as a hand held circular saw. from the power source before making any adjustments.
  • Page 25 The carriage slide should be inserted from the country. This cable and plug, if damaged, back ensuring that the ‘Evolution’ logo is the should only be replaced with genuine correct way up. (Fig. 12) Evolution replacement parts and be fitted by a •...

  • Page 26: Installing The Blade

    www.evolutionpowertools.com Note: The cable should not be stretched or Note: It is recommended that the operator taught anywhere along its length. (Fig. 21) considers wearing protective gloves when handling the blade during installation or when Raise and lower the cutting head several times changing the blade.

  • Page 27: Non-North American Models

    If bevel for the operator. adjustment proves difficult, please contact Evolution Customer Services on the appropriate • Press the black arbor lock button to lock the helpline on rear cover of this manual. arbor. (Fig. 27) You may need to rotate the arbor slightly for the arbor lock to engage.

  • Page 28: Bevel Angles

    www.evolutionpowertools.com Bevel Stop Adjustment (Fig. 34) using a #2 Phillips screwdriver. • Ensure that the Cutting Head is in the locked • Adjust the Bevel Pointer so that it is in down position with the latching pin fully alignment exactly with the 0˚ mark. engaged in its socket.

  • Page 29: Machine Fence Alignment

    www.evolutionpowertools.com Note: When using the depth stop it is advisable • Tilt the Cutting Head to the 45˚ setting and recheck for alignment with the set square. that the depth of cut is checked using a scrap • Repeat the above steps until the correct piece of timber to ensure that the slot is cut angular alignment is achieved.

  • Page 30: Laser Safety

    • Clamp the work-piece into position using the • Repairs to the laser module must only be hold down clamp. conducted by Evolution Power Tools or their • Proceed to make the cut. authorized agent. To use the laser guide for an unknown angle: Note: The laser guide can be a very useful facility, •...

  • Page 31: Laser Adjustment

    Note: This machine can be attached to the • Carefully rotate the laser module, until the line Evolution Mitre Saw Stand. (Fig. 47). This will is parallel with the marks in the cardboard. provide a safe secure, and extremely portable •...

  • Page 32: The Hold Down Clamp

    • Select the retaining socket that best suits the Using a Quick Release Hold Down Clamp cutting application to be undertaken. (Included with R255SMS-DB+): • Insert the ‘clamps boss’ (located at the end of • Loosen the thumbscrew on the retaining socket...

  • Page 33: Operation Instructions

    www.evolutionpowertools.com on the finger pad indicated. (Fig. 52) The moving machine parts. clamping screw is now ‘free’ to slide. • Avoid awkward operations and hand positions • Slide the clamping screw to the required where a sudden slip could cause your fingers position.

  • Page 34: Slide Cutting

    www.evolutionpowertools.com • Slide the cutting head to the rear as far as • Always push the cutting head to the full rear position during each cut. (Fig. 60) it will go. • Tighten the slide lock screw. (Fig. 56) • When the cut has been completed, release the •...

  • Page 35: Bevel Cutting

    www.evolutionpowertools.com section of the sliding fence to provide clearance machine. Adjust the upper sections of the sliding for the moving cutting head. (Fig. 42-43) fence if necessary. CROWN MOULDING CUTTING The Cutting Head can be tilted from the normal 0˚ (perpendicular position) to a maximum angle of This machine is capable of cutting the mitre 45˚...

  • Page 36: Optional Evolution Accessories

    ACCESSORIES GUARDING SYSTEM WARNING: Only clean blade guarding system DUST BAG (Supplied with R255SMS-DB+) with the machine disconnected from the power A Dust Bag can be fitted to the extraction port at supply. The operator must wear all the relevant the rear of the machine.

  • Page 37: Tensioning The Drive Belt

    www.evolutionpowertools.com REPLACING THE DRIVE BELT the brushes replaced by a qualified technician. Note: Should the belt need replacing, a TENSIONING THE DRIVE BELT genuine replacement belt can be purchased by WARNING: Only attempt these procedures with contacting the appropriate customer services the machine disconnected from the power supply.

  • Page 38: Assembly Safety Checks

    www.evolutionpowertools.com ASSEMBLY SAFETY CHECKS PART CONDITION Slide Carriage Inserted through the bevel neck and connected to the cutting head. Locating pins successfully deployed. Mitre Handle Locking Knob Installed into mitre handle / rotary table. Slide Carriage Inserted into the threaded hole in the bevel neck. Anti-vibration locking screw spring fitted beneath the locking screw hand knob.

  • Page 39: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY The manufacturer of the product covered by this Declaration is: UK: Evolution Power Tools Ltd. Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR. FR: Evolution Power Tools SAS. 61 Avenue Lafontaine, 33560, Carbon-Blanc, Bordeaux, France.
  • Page 40 www.evolutionpowertools.com Notes...
  • Page 41 www.evolutionpowertools.com Notes...
  • Page 42 Total Tools (Importing) Pty Ltd Evolution Power Tools SAS 20 Thackray Road 61 Avenue Lafontaine Port Melbourne 33560, Carbon-Blanc Vic 3207 Bordeaux T: 03 9261 1900 T: +33 (0)5 57 30 61 89 Evolution Power Tools Ltd Evolution Power Tools LLC...

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