Graco 1093 Setup & Operation
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Graco 1093 Setup & Operation

Graco 1093 Setup & Operation

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Setup - Operation
1053/1093
Control Box
Patented meter and dispense system for precise one-component micro-dispensing. Not
for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
3A0261K
CONTROL POWER
EN

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Summary of Contents for Graco 1093

  • Page 1 Setup - Operation 1053/1093 3A0261K Control Box Patented meter and dispense system for precise one-component micro-dispensing. Not for use in explosive atmospheres. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. CONTROL POWER...

  • Page 2: Table Of Contents

    Graco Standard Warranty ....42 Graco Information ......42...

  • Page 3: Related Manuals

    Related Manuals Related Manuals Component manuals in U.S. English. Part Description 313566 Dispensit 1093 313812 Dispensit 1053-10B 334001 1053 Valve 24V Solenoid Replacement Kit, Instructions 334002 1093 Valve 24V Solenoid Replacement Kit, Instructions 3A0261K...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

  • Page 6: Component Identification

    Component Identification Component Identification Control Boxes Key: Emergency Stop A Tank Level Controls Connection Control Power Switch B Tank Level Controls Connection Touch Panel Customer Signal Terminals Alarm Speaker Dispense Valve I/O Connection Power Input Foot Switch Start Options Connection Motor Connection .

  • Page 7: Valve

    Component Identification Valve AD, AE Key: AA Motor Release Knob AE Prox-Photo Reflecting Sensor Home AB Motor AF Prox-Photo Reflecting Sensor Down AC Amplifiers Up/Home/Down AG Metering Rod Stroke AD Prox-Photo Reflecting Sensor Up . 2: Valve 3A0261K...

  • Page 8: Grounding

    Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a non-conductive sur- face, such as paper or cardboard, which interrupts grounding continuity. ‡ Mounting side plate 01/2983/97 may be required for mounting the solenoid to the 1093 valve. 3A0261K...

  • Page 9: Valve Connection Kits

    Valve Connection Kits Valve Connection Kits These valve connection kits enable certain valves to be used with this control package. Each kit contains the mechanical, electrical, and pneumatic hardware needed to install the valve. See associated drawing for hardware location and wiring information. 24E845, 1053 Dispense Valve with Added Up and Down Validation/Actuation Kit NOTE: PX-HOME must be below PX-UP.
  • Page 10 Valve Connection Kits Part Description Quantity 96/0098/99 SCREW, socket head, 10-24x1.50 16C798 PLATE, mounting, 1053, dsub, 15 pin ADM00022 COVER, connector, dsub, 15p, 45deg 81/0360-N/11 SCREW, jack, connector, dsub, type a B2050001 NUT, allen, 4-40, alloy 297331 SCREW, cap, 4x1/4 81/1265/11 BRACKET, end 297639...
  • Page 11 Valve Connection Kits 24E846, 1053 Dispense Valve with Added Up Validation/Actuation Kit NOTE: PX-HOME must be below PX-UP. PX-HOME may have been supplied in top hole. If so move to the appropriate location as shown. SOL-CSV 14, 15, 16 AMP-HOME AMP-U AMP-D PX-HOME...
  • Page 12 Valve Connection Kits Ref Part Description Quantity 96/0098/99 SCREW, socket head, 10-24x1.50 16C798 PLATE, mounting, 1053, dsub, 15 pin ADM00022 COVER, connector, dsub, 15p, 45deg 81/0360-N/11 SCREW, jack, connector, dsub, type a B2050001 NUT, allen, 4-40, alloy 297331 SCREW, cap, 4x1/4 81/1265/11 BRACKET, end 297639...
  • Page 13 Valve Connection Kits 24E847, 1093 Dispense Valve with Added Actuation Kit NOTE: PX-HOME must be below PX-UP. PX-HOME may have been supplied in top hole. If so move to the appropriate location as shown. PG-2 4, 5 PX-UP PX-HOME PX-DOWN...
  • Page 14 Valve Connection Kits Ref Part Description Quantity ADM00022 COVER, connector, dsub, 15p, 45deg 81/0360-N/11 SCREW, jack, connector, dsub, type a B2050001 NUT, allen, 4-40, alloy 297331 SCREW, cap, 4x1/4 81/0378-2/25 STRAP, ground, ring, #10, 16ga 100166 NUT, full hex 96/0005-2/99 WASHER, lock, ext, #10 84/0130-25/11 LABEL, prot earth(grnd).375x.375...

  • Page 15: Setup

    Setup Setup Adjust Amplifier The amplifier should be adjusted if: Motor Driven • Debris or vibration changed the distance/axis between the sensor and metering block (13). • Replacing the sensor. 1. Navigate to the Motor Status screen. 1. Connect Dispense Valve I/O, Start Options, and 2.

  • Page 16: Startup

    Startup Startup Dispensing Operation NOTE: See HMI Operation starting on page 17 for NOTE: See HMI Operation on page 17 for detailed HMI detailed HMI instructions. instructions. The foot switch, the “Start” button, and the optional Cus- tomer Start Signal can be used to initiate shots. These 1.

  • Page 17: Hmi Operation

    HMI Operation HMI Operation Screen Navigation Diagrams Motor Driven Main Screen Metering Valve Control Shot Size/Flow Rate Level 1 Control Level 2 Control Purge Timer Status Motor Status Motor Error Codes Supervisor Supervisor Help 3A0261K...

  • Page 18: Main Screen

    HMI Operation Main Screen NOTE: The Error Code button is shown on every screen on the Motor Driven model. Screen Access Buttons All buttons on the main screen except for the Password and Error Code buttons open a new specified screen. For example, pressing the “Status”...

  • Page 19: Metering Valve Control Screen

    HMI Operation Metering Valve Control Screen NOTE: A “1” indicates that the button is in the “ON” posi- tion. A “0” indicates that the button is in the “OFF” posi- tion. NOTE: The Error Code button is shown on every screen.
  • Page 20 HMI Operation DV Valve Mode This mode actuates an optional dispense valve. OPEN In this mode, the dispense valve is held in the open position, allowing material to pass through. AUTO In this mode, the dispense valve opens automatically whenever the pump is cycled. CLOSE In this mode, the dispense valve is held closed.

  • Page 21: Shot Size Screen

    HMI Operation Shot Size Screen Shot Size (percent), Flow Rate (mm/sec) NOTICE These are the 7 preset Shot Size (percent) and Flow Erratic operation results if the shot size value entered is Rate (mm/sec) values. Shot size is in percent of stroke. not greater than the absolute value of the Shot Size Off- The preset values can be selected using Select Shot set setting.

  • Page 22: Level 1 Control Screen

    HMI Operation Level 1 Control Screen NOTE: The Error Code button is shown on every screen. See the Main screen for definition, page 18. NOTE: If ‘A Tank Status’ and ‘B Tank Status’ both dis- play 'Levels Not Active' then the level control feature is not installed on this machine.

  • Page 23: Level 2 Control Screen

    HMI Operation Level 2 Control Screen NOTE: A “1” indicates that the button is in the “ON” posi- tion. A “0” indicates that the button is in the “OFF” posi- tion. NOTE: The Error Code button is shown on every screen on the Motor Driven PD44.
  • Page 24 HMI Operation Shutdown Timer button/indicator NOTE: For example, if 15 is entered, the Fill Timer set- ting is 1.5 seconds. NOTE: If the level control option has not been pur- chased the Shutdown Timer button is disabled. 3. Press the button.

  • Page 25: Purge Timer Screen

    HMI Operation Purge Timer Screen NOTE: The Error Code button is shown on every screen. See the Main screen for definition, page 18. Purge Timer On /Off Enter Purge Time Button The Enter Purge Time button is shown as “=000.0” below the Purge Timer On /Off button.
  • Page 26 HMI Operation NOTE: The current Purge Timer time is shown in the 1. Select Purge Shot Size % button. A numeric keypad bottom text box below the Purge Timer button. appears. 2. Enter the desired material shot size volume. Calculating the Purge Timer Setting If the shot size is larger than the mixer volume, set the 3.

  • Page 27: Status Screen

    HMI Operation Status Screen NOTE: A “1” indicates that the button is in the “ON” posi- tion. A “0” indicates that the button is in the “OFF” posi- tion. NOTE: The Error Code button is shown on every screen. See the Main screen for definition, page 18. Maintenance Totalizer Dispense Complete This counter increments each time the machine cycles.

  • Page 28: Motor Status Screen

    HMI Operation Motor Status Screen NOTE: A “1” indicates that the button is in the “ON” posi- NOTE: The Error Code button is shown on every tion. A “0” indicates that the button is in the “OFF” posi- screen. See the Main screen for definition, page 18. tion.

  • Page 29: Supervisor Screen

    HMI Operation Supervisor Screen NOTE: A “1” indicates that the button is in the “ON” posi- tion. A “0” indicates that the button is in the “OFF” posi- tion. NOTE: To change the values on this screen, log-in as For example, if the selected shot size is 30% of the the supervisor.
  • Page 30 Enabling the Valve Type with a 1053 - 1 in. when a 1053 - 2 in. or 1093 is used will cause the improper maximum shot size allowed by the mechanics of the valve. Enabling the Valve Type with the 1053 - 2 in. when a 1053 - 1 in.

  • Page 31: Supervisor Help Screen

    HMI Operation Supervisor Help Screen This screen describes the various reload and shot options in the Supervisor screen. To get to the Setup Help screen, press the “Help” button on the Supervisor screen. 3A0261K...

  • Page 32: Motor Error Codes Screen

    HMI Operation Motor Error Codes Screen These screens give descriptions of the motor error codes. 3A0261K...

  • Page 33: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Shutdown Procedure 1. Go to the Metering Valve Control screen. 2. Press the Retract button. 1. Turn main air supply shut-off/bleed valve to the off position. This will bleed air from the system. 3. Press the Extend button. 2.

  • Page 34: Customer Inputs/Outputs

    Customer Inputs/Outputs Customer Inputs/Outputs NOTE: Customer Signal Terminals are located on the lower portion of the back panel. NOTE: Incoming wiring must be guarded from the enclosure. Use a protective grommet or cord grip where the wiring enters to prevent wear. NOTE: See Schematics on page 36 for wire connection numbers that coincide with the customer signal termi- nals.

  • Page 35: Maintenance

    Maintenance Maintenance NOTE: If material is leaking, see Troubleshooting on page 35. See Related Manuals on page 3 for dispense valve and feed system maintenance socket schedule and proce- dures. Air-Water Separator/Filter Drain water once a shift or as necessary. Troubleshooting Perform Pressure Relief Procedure before perform- ing any troubleshooting procedure.

  • Page 36: Schematics

    Schematics Schematics 3A0261K...
  • Page 37 Schematics 3A0261K...
  • Page 38 Schematics 3A0261K...
  • Page 39 Schematics 3A0261K...
  • Page 40 Schematics 3A0261K...

  • Page 41: Technical Data

    Fuses Required ....... . 5 x 20 mm, 10A, fast, type F, 250 VAC (Graco part V-21610P, Qty = 2) Maximum Amperage .

  • Page 42: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

1053

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