Table of Contents
Advertisement
Quick Links
E3788
8/20/19 Rev K
INSTALLATION & OPERATIONS INSTRUCTIONS
ITR & ITRSS: Self-Contained & Remote Refrigerated Models
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES
Toll Free 1(800) 356-4206
ITD & ITDSS: Non-Refrigerated Displays
215 FEDERAL AVE
WI Phone (608) 424-3331
- 1 -
Belleville, WI 53508
Fax: (608) 424-3234
Advertisement
Table of Contents
Related Manuals for Federal ITR Series
Summary of Contents for Federal ITR Series
- Page 1 ITD & ITDSS: Non-Refrigerated Displays KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice. FEDERAL INDUSTRIES 215 FEDERAL AVE Belleville, WI 53508 Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234...
-
Page 2: Table Of Contents
CONTENTS INTRODUCTION ............................4 Registration and Serial Number ...................... 4 WARNING LABELS & SAFETY INSTRUCTIONS ................5 GENERAL ELECTRICAL & GROUNDING ..................6-8 Refrigerated Permanent Connected ....................6,7 Refrigerated Floor Models ......................7 Refrigerated Counter Models ..................... 7 Refrigerated Cord Connected (Option) .................... 7 Non-Refrigerated Cord Connected .................... - Page 3 SHELVING INSTALLATION & REMOVAL ................34-38 Shelf Brackets & Supports ....................... 34-36 LED Light Plug Connection ......................36 Glass Shelves ..........................37 Horizontal Dual Zone Shelf Divider ..................... 38 FRONT AND REAR DOORS REMOVAL ..................39-40 ITR, ITD, & ITDSS Rear Doors ....................39 ITRSS Rear Inner and Outer Doors....................
-
Page 4: Introduction
INTRODUCTION Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the Refrigerated Self-Service Merchandisers. A repair parts list and wiring diagram are also included in the manual. Read all of these documents carefully before installing or servicing your case. -
Page 5: Warning Labels & Safety Instructions
This is important installation, operation, or service information. If you ignore the message, you may damage your case. The warning and safety labels shown throughout this manual are placed on your Federal Industries case at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call our customer service department at 1(800) 356-4206 for replacements. -
Page 6: General Electrical & Grounding
GENERAL ELECTRICAL & GROUNDING DANGER: Improper or faulty hookup of electrical components in the display case can result in severe injury or death. SE LF C O N TA IN E D M O D E L V O LTA G E P E R M A N E N T C O N N E C TE D A M P S C O R D C O N N E C T A M P S/N E M A P LUG C O M P R E SSO R LR A... -
Page 7: Refrigerated Floor Models
Refrigerated Floor Models: Refrigerated Counter Models: Refrigerated Cord Connected (OPTION) -A factory installed optional power cord is properly sized to the amperage requirements of the case. See the electrical data plate located on the rear exterior of the case for the proper circuit size for each case. - The cord is factory installed protruding from the rear corner of the case as noted in above drawings. -
Page 8: Non-Refrigerated Cord Connected
Non-Refrigerated Cord Connected (STANDARD) -A factory installed power cord is properly sized to the amperage requirements of the case. See the electrical data plate located on the rear exterior of the case for the proper circuit size for each case. - The cord is factory installed protruding from the rear corner of the case as noted in below drawings. -
Page 9: Refrigeration
REFRIGERATION Self-Contained Models R134A R531A CHARGE CHARGE POST MODEL 12/1/19 12/1/19 REFRIGERATION ITR3626 & ITR3634 & ITRSS3626 & ITRSS3634 18 OZ 17 OZ 1/2HP ITR4826 & ITR4834 & ITRSS4826 & ITRSS4834 20 OZ 19 OZ 1/2HP ITR6026 & ITR6034 & ITRSS6026 & ITRSS6034 24 OZ 23 OZ... -
Page 10: Remote Refrigeration Operation
Remote Refrigeration Operation The remote models manufactured before 12/1/19 are designed to use 134A refrigerant and after 12/1/19 are designed to use R531a refrigerant and shipped from the factory with the evaporator coil, expansion valve, drier filter, sight glass and refrigerant solenoid valve. The required high-low-pressure control and remote condenser can be provided as a factory option and will be required to be charged with 134a or R531A refrigerant after installation. -
Page 11: Condensate Evaporator Pan And Pump
D IS P LA Y C A S E A IR TE M P . C O N TR O L P R O B E D E FR O S T E X P A N S IO N E V A P O R A TO R TE R M IN A TE V A LV E... -
Page 12: Eev Controller Settings
Note: Check your State and Local regulations for approved refrigerants for your install location. Federal Industries is not liable for any alternate refrigerants used. The control is located in the rear center of the base. -
Page 13: Refrigerated Self Contained Models
Changing Refrigerant • Access the set point mode by pressing and holding the button until Ctl displays on the screen. • Use the up or down arrows to advance through the available set points until rFG displays on the screen and press the botton. - Page 14 Counter ITR60 Self Contained Counter ITRSS60 Self Contained - 14 -...
- Page 15 Floor ITR & ITRSS 36 Self Contained - 15 -...
- Page 16 Floor ITR & ITRSS 48 Self Contained Floor ITR60 Self Contained - 16 -...
-
Page 17: Refrigerated Remote Models
Floor ITRSS60 Self Contained Refrigerated Remote Models - 17 -... - Page 18 All ITR Counter Remote All ITR Floor Remote All ITRSS Counter Remote - 18 -...
- Page 19 All ITRSS Floor Remote Floor ITD & ITDSS NON-Refrigerated - 19 -...
- Page 20 There are no components in base on NON-Refrigerated models so no base layout is provided Light Power Supply is located on top of case under the top cover. See Removal Section of this Manual. - 20 -...
-
Page 21: Installation Instructions Floor Models
INSTALLATION INSTRUCTIONS FLOOR MODELS Inspection for Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. -
Page 22: Installation Instructions Counter Models
INSTALLATION INSTRUCTIONS COUNTER MODELS Inspection for Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. -
Page 23: Itd & Itdss Non-Refrigerated Models Cabinet Mounting
ITD & ITDSS Non-Refrigerated Model Cabinet Mounting Cabinet Preparation The ITD models set directly on top of counter. The Case must be attached and sealed to top of counter to prevent counter from moving. Counter will require (2) 3/8” dia. holes to be drilled through the counter top surface to attach case to counter. -
Page 24: Itr Refrigerated Models Cabinet Mounting
ITR Refrigerated Models Cabinet Mounting Cabinet Preparation The ITR models have a large compartment hanging from the bottom of case. On the Self-Contained models it contains the condenser and condensate evaporator, on the Remotes it contains the condensate pump or condensate evaporator and fan. -
Page 25: Case Install
Case Install The Inner Outer Duct Assemblies and Retainer Brackets are shipped attached to the case refrigeration compartment. The Duct Assemblies and Retainer Brackets must be removed before setting case into cabinet opening. To disassemble remove the (8) screws holding each Duct Assembly to the louvered panel also remove the (2) screws holding each Retainer Bracket. - Page 26 Cabinet Grills &Air Duct (All refrigerated self-contained and remotes with condo pan) IMPORTANT: Federal Industries reserves the right to deny warranty if the cabinet is not ducted to allow proper condenser and condensate air intake and discharge, or if the cabinet louvers are not installed properly, or if condenser air intake and discharge air is blocked or located near a source of heat.
-
Page 27: Joining Cases, No End Glass
Joining Cases (No End Glass Between) If cases are a Counter Top Models, cut holes in counter top as shown in Cabinet Preparation section In this manual. If cases are a Floor Models, the cases are joined in the same manner but bases will also need to be joined as described in next section. -
Page 28: Joining Floor Model Bases, No End Panels
Joining Floor Model Bases (No End Panels Between) 1. The cases are joined in the same manner as described in previous Joining Cases section, but the bases will also need to be joined. 2. Push cases together and align front and rear of cases. 3. -
Page 29: Joining Cases, Single End Glass
Joining Cases (Single Glass End Between) If cases are a Counter Top Models, cut holes in counter top as shown in Cabinet Preparation section In this manual. If cases are a Floor Models, the cases are joined in the same manner but bases will also need to be joined as described in next section. -
Page 30: Joining Floor Model Bases, Single End Panels
Joining Floor Model Bases (Single End Panels Between) 1. cases are joined in the same manner as described in previous Joining Cases section, but the bases will also need to be joined. 2. Push cases together and align front and rear of cases. 3. -
Page 31: Compartment Panel Removal
COMPARTMENT PANEL REMOVAL DANGER: Electric shock hazard. Do not operate unit with panels removed. Refrigerated Floor Base Models Back Panel ( No Back Panel on Non-Refrigerated Models) 1. Disconnect power to Display Case. Remove Philips head screws located in each lower corner of panel. Remove Philips head screws located on top of panel under the base cross member. - Page 32 Refrigerated Counter Models Front and Rear Panels DANGER: Electric shock hazard. Do not operate unit with panels removed. On counter drop in models, the panels are split to allow panel to easily be removed out of swinging cabinet doors that may have a center post. Also note that unit is shipped with louvered panels on back of case and solid panels on front.
-
Page 33: Non-Refrigerated Models Top Cover
NON-Refrigerated Models Top Cover DANGER: Electric shock hazard. Do not operate unit with panels removed. There are no components in base on NON-Refrigerated models. Light Power Supply is located on top of case under the top cover. 1. Disconnect power to Display Case. 2. -
Page 34: End Panel Installation & Removal
END PANEL INSTALLATION -End Glass is shipped installed on Floor model units. -End glass is shipped loose on counter drop in units and will need to be installed after unit is placed in to counter and lift handles are removed. When placing cases in a line up, the number of end panels and end panel type may vary. -
Page 35: Shelving Installation & Removal
SHELVING INSTALLATION & REMOVAL Shelf Bracket & Supports NOTE: Different shelf sizes and quantities are optional from factory so shelf bracket quantity and size may vary, but procedure is the same. 1. Turn the light switch to the off position. Remove rear doors as described in the “Rear Door Removal” section of this manual to allow access to interior of case. - Page 36 4. Once all shelf brackets are installed in desired position run each shelf light cord into ½ hole in back of shelf bracket and out the ½” hole in the front of shelf bracket. The shelf light cord length can be adjusted by pulling out cord from cord grommet or pushing cord back into cord grommet.
-
Page 37: Led Light Plug Connection
Special Length Shelf Installation If the top shelf has long brackets and needs to be placed in top shelf standard notch position the shelf bracket may hit top panel or divider panel when trying to install it. If top slot is required install bracket as follows: 1. -
Page 38: Glass Shelves
Glass Shelves 1. For first time installation attach (2) glass shelf retainer clips to each glass shelf in location shown in illustration. Clean area of glass where glass shelf holder is to be located with rubbing alcohol and let air dry before installing shelf glass holder Remove backing from tape located on flat side of glass shelf holder. -
Page 39: Horizontal Dual Zone Shelf Divider
Horizontal Dual Zone Shelf Divider Installation Horizontal Dual Zone option has a stationary center shelf that divides upper and lower section. This allows the upper section to be about 15 degrees warmer then the lower section. The center divider brackets are stationary and are mounted in case from the factory. The 34”... -
Page 40: Front And Rear Doors Removal
FRONT AND REAR DOORS REMOVAL ITR, ITD, AND ITDSS Models (Front Doors ITDSS Only) 1. Start with the outer door and lift the door upward until the bottom edge of door clears the lower track and then swing the bottom of the door outward and down out of upper track. 2. - Page 41 ITRSS Models IN N E R D O O R UP P E R TR A C K O UTE R D O O R UP P E R TR A C K IN N E R D O O R C A TC H SLO T 1 .
-
Page 42: Security Night Cover (Option)
SECURITY NIGHT COVER (OPTION) Removal: 1. Unlock the lock handles and turn handles to the vertical position to disengage from lock handle catches. 2. Grasp the front grab handles and lift the cover straight up and out of the case opening. Installation: 1. -
Page 43: Operating Instructions
OPERATING INSTRUCTIONS Control Description NOTICE: This refrigerated display case is designed to operate in a maximum environment of 80 DEG. F and 55% relative humidity. Exceeding these limits will cause poor case performance and sweating of glass panels Power Switch (Refrigerated Models Only) The unit has a power switch that turns off power to the entire unit, including the condensate evaporator and the lights. -
Page 44: Powering On Control
Button Overview Press and hold this button for 3 seconds to turn system on (if off) or off (if on). Also used to adjust set point when in set point adjust mode Press to enter set point adjust mode, confirm set point changes, and mute alarms. Press and hold this button for 3 seconds to initiate a manual defrost (and cancel defrost if initiated), also adjusts set point down when in set point adjust mode Powering on control... -
Page 45: Adjusting The Set Point
Adjusting the set point The set point is what determines how cold the display case will hold food and beverage. To adjust the set point press and hold the button approx. 5 seconds until the display begins to flash a number. Then press the use the button to scroll number up (colder) or press the button to scroll number lower... -
Page 46: Electronic Control Operation
Error codes may be encountered if either the controller or the display case is malfunctioning. The following is a list of error codes that may be encountered. Table 1 - Error Codes and Resolutions Code Description Cause Resolution Temperature probe Probe signal is interrupted or 1. -
Page 47: Control Parameters
Defrost Cycle The control is programmed to initiate defrost via two different methods. There are 3 programmed defrost cycles in the case which will initiate a defrost cycle every 8 hours. The unit does not have a time clock so the defrost cycles cannot be set for any specific time of day. The unit also has an ‘On demand’... -
Page 48: Initial Startup
-CASE SHOULD BE STOCKED WITH PRE-CHILLED PRODUCT ONLY. ATTENTION: - This Federal refrigerated display case is designed to operate in a maximum environment of 75 DEG. F and 55% relative humidity. Exceeding these limits could cause poor case performance and sweating of glass panels. -
Page 49: Maintenance
MAINTENANCE Cleaning Condenser Coil (All Self Contained Refrigerated Models) NOTICE: Condenser coil must be cleaned a minimum of twice per month to insure proper refrigeration performance and prevent compressor failure. In some environments, it may be necessary to clean more frequently. FAILURE TO CLEAN CONDENSER COIL WILL VOID COMPRESSOR WARRANTY. -
Page 50: Shelf Led Replacement
Top LED Light Replacement 1. Turn power switch and light switch to off position. 2. Unplug 24v DC power wire from end of existing LED light strip. 3. Snap existing LED strip out of retaining clips. 4. Snap the new LED light strip into retainer clips 5. -
Page 51: Cleaning Instructions
CLEANING INSTRUCTIONS Daily Cleaning The case should be cleaned thoroughly, as described in the weekly cleaning section, before it is used for the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. NOTICE: Shut off lights and power switches and remove all product from case. - Page 52 Weekly Cleaning ITR, ITD, AND ITDSS Models This procedure is recommended on a weekly basis. It may need to be performed more often if necessary to maintain a clean, sanitary case. The case should be cleaned to this procedure before using the first time.
- Page 53 6. Disconnect power to display case. 7. Remove the rear doors as described in rear door removal section 8. Remove all interior shelving as described in the shelving installation and removal section of this manual. 9. Remove both shelf standards from interior of case by removing thumb screws located at top and bottom of shelf standard.
-
Page 54: Weekly Cleaning Itrss
Weekly Cleaning ITRSS Models 1. Disconnect power to display case. 2. Remove the outer and inner rear doors as described in rear door removal section 3. Remove the front deflector by lifting it up and out of retainer channel. 4. Remove all interior shelving as described in the shelving installation and removal section of this manual. -
Page 55: Weekly Exterior Cleaning
8. Remove the evaporator fan shroud by removing the thumbscrews along the backside of evaporator fan shroud and the (2) thumb screws on each side of evaporator coil. Unplug fan(s) from wire harness and remove evaporator fan shroud with fan attached from case. 9. -
Page 56: Service
(HFC’s) from being released into the atmosphere. If moisture or liquid is observed around or under a Federal Industries case, an immediate investigation should be made by qualified personnel to determine the source of the moisture or liquid. -
Page 57: Pre-Service Checklist
SALE & DISPOSAL Owner Responsibility If you sell or give away your Federal Industries case you must make sure that all safety labels and the Installation-Service Manual are included with it. If you need replacement labels or manuals, Federal Industries will provide them free of charge. Contact the customer service department at Federal Industries at (800) 356-4206. -
Page 58: Wiring Diagrams
MAIN WIRING DIAGRAMS Non-Refrigerated All Refrigerated Self Contained (except ITRSS6026, ITRSS6034) (Before 12/1/19) - 58 -... - Page 59 All Refrigerated Self Contained (except ITRSS6026, ITRSS6034) (After 12/1/19) ITRSS6026, ITRSS6034 Refrigerated Self Contained (Before 12/1/19) - 59 -...
- Page 60 ITRSS6026, ITRSS6034 Refrigerated Self Contained (After 12/1/19) All Refrigerated Remote (Before 12/1/19) - 60 -...
- Page 61 All Refrigerated Remote (After 12/1/19) - 61 -...
-
Page 62: Replacement Parts
REPLACEMENT PARTS (E3788 EXCEL) ELECTICAL COMPONENTS M O D E LS LIG H T P O W E R LIG H T LIG H T 24V S H E LF S C M A IN R E M O TE D R Y M A IN E E V E E V TE M P... - Page 63 REAR DOORS D O O R LE F T D O O R D O O R LE F T D O O R R IG H T M O D E LS D O O R O UTE R D O O R IN N E R D O O R D O O R IN N E R D O O R...
- Page 64 CHANGE RECORD APP’D DATE ECN# ADDED LED PLUG, PART# INNER SS DOORS 5/9/19 ADDED SECURITY COVER OPTION 6/6/19 ADDED ITDSS 6/26/19 3516 REFRIGERANT CHANGEOVER 8/20/19 3532 - 64 -...