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E3788
6/15/2016
INSTALLATION & OPERATIONS INSTRUCTIONS
ITR: Self-Contained & Remote Refrigerated Models
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES
Toll Free 1(800) 356-4206
& ITD: Non-Refrigerated Displays
215 FEDERAL AVE
WI Phone (608) 424-3331
Belleville, WI 53508
Fax: (608) 424-3234
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Table of Contents
Related Manuals for Federal ITD48
Summary of Contents for Federal ITD48
- Page 1 ITR: Self-Contained & Remote Refrigerated Models & ITD: Non-Refrigerated Displays KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice. FEDERAL INDUSTRIES 215 FEDERAL AVE Belleville, WI 53508 Toll Free 1(800) 356-4206 WI Phone (608) 424-3331 Fax: (608) 424-3234...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ............................3 WARNING LABELS & SAFETY INSTRUCTIONS ................4 GENERAL ELECTRICAL & GROUNDING ..................5 Permanent Connected ........................5 Cord Connected (Option) ......................... 5 REFRIGERATION ..........................7-8 Self Contained Models ........................7 Self Contained Refrigeration Operation ..................7 Remote Models .......................... - Page 3 CLEANING INSTRUCTIONS ........................ 23 Daily Cleaning ..........................23 Weekly Cleaning ..........................24 Weekly Exterior Cleaning ......................26 SERVICE ..............................27 Service Information ........................28 Pre-Service Checklist ........................28 Electronic Control Operation ......................16 SALE & DISPOSAL ..........................32 Owner Responsibility ........................32 WIRING DIAGRAMS ..........................
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Page 4: Introduction
INTRODUCTION Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the Refrigerated Self-Service Merchandisers. A repair parts list and wiring diagram are also included in the manual. Read all of these documents carefully before installing or servicing your case. -
Page 5: Warning Labels & Safety Instructions
This is important installation, operation, or service information. If you ignore the message, you may damage your case. The warning and safety labels shown throughout this manual are placed on your Federal Industries case at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call our customer service department at 1(800) 356-4206 for replacements. -
Page 6: General Electrical & Grounding
GENERAL ELECTRICAL & GROUNDING DANGER: Improper or faulty hookup of electrical components in the display case can result in severe injury or death. SELF CONTAINED MODEL VOLTAGE PERMANENT CONNECTED AMPS CORD CONNECT AMPS/CORD PLUG ITR3626 & ITR3634 120V/60H/1PH MIN CIRCUIT AMPACITY 13.9/ MAX FUSE SIZE 20 TOTAL AMPS 8.7 / 5-15 ITR4826 &... -
Page 7: Cord Connected (Option)
Counter Models: MISC ACCESS HOLE FIELD CONNECTION BOX MISC ACCESS HOLE CONDUIT OR POWER CORD CONNECTION .875 CONDUIT OR POWER CORD CONNECTION .875 REAR COMPARTMENT PANELS Cord Connected (OPTION) -A factory installed optional power cord is properly sized to the amperage requirements of the case. See the electrical data plate located on the rear exterior of the case for the proper circuit size for each case. -
Page 8: Refrigeration
REFRIGERATION Self Contained Models Use pressure gauges to set pressure control. MODEL CHARGE REFRIGERATION ITR3626 & ITR3634 18 OZ 1/2HP 3021 BTUH@90F/20F ITR4826 & ITR4834 20 OZ 1/2HP 3750 BTUH@90F/20F ITR6026 & ITR6034 24 OZ 1/2HP 3750 BTUH@90F/20F The self-contained models are shipped from the factory with a completely operational 134A refrigeration system and require no modifications or adjustments upon installation. -
Page 9: Remote Refrigeration Instruction
Remote Refrigeration Instruction The condensing unit and pressure control are optionally supplied from the factory for remote location installation. A remote high low pressure switch must be mounted and wired by the installer. The high low pressure switch must be wired in series with the compressor power supply as shown in diagram below. 1. -
Page 10: Condensate Evaporator Pan And Pump
Condensate Evaporator Pan and Pump Condensate Evaporator (Standard Self Contained Models) NOTICE: During normal defrost cycles, steam from the condensate evaporator may be visible around the case. The standard Self Contained case is furnished with an electric condensate evaporator. Plumbing connections are not required. -
Page 11: Base Component Layout
BASE COMPONENT LAYOUTS Refrigerated Self Contained Models Counter ITR36 Self Contained FRONT TOP VIEW CONDENSING UNIT POWER SUPPLY FILTER DRIER ACESS HOLE 2.75 O SIGHT ACESS GLASS ELECTRICAL HOLE 2.75 O CONNECTION BOX CONDENSATE ELECTRICAL EVAPORATOR CONNECTION .88 O OR PUMP Counter ITR48 Self Contained FRONT TOP VIEW CONDENSING UNIT... - Page 12 Counter ITR60 Self Contained FRONT TOP VIEW CONDENSING UNIT POWER SUPPLY FILTER DRIER ACESS HOLE 2.75 O SIGHT CONDENSATE GLASS ACESS EVAPORATOR 11.5 HOLE 2.75 O OR PUMP ELECTRICAL ELECTRICAL CONNECTION .88 O CONNECTION BOX Floor ITR36 Self Contained FRONT TOP VIEW CONDENSING UNIT POWER SUPPLY FILTER DRIER...
- Page 13 Floor ITR48 Self Contained FRONT TOP VIEW CONDENSING UNIT POWER SUPPLY FILTER DRIER ACESS HOLE 2.75 O 17.5 30.8 SIGHT GLASS 12.0 ACESS LEG LEVELER PLATES HOLE 2.75 O ELECTRICAL OR CASTER POCKETS CONNECTION BOX CONDENSATE ELECTRICAL EVAPORATOR CONNECTION .88 O OR PUMP Floor ITR60 Self Contained FRONT TOP VIEW...
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Page 14: Refrigerated Remote Models
Refrigerated Remote Models Counter ITR36 Remote Counter ITR48 Remote - 14 -... - Page 15 Counter ITR48 Remote Floor ITR36 Self Remote - 15 -...
- Page 16 Floor ITR48 Remote Floor ITR60 Remote - 16 -...
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Page 17: Installation Instructions Floor Models
INSTALLATION INSTRUCTIONS FLOOR MODELS Inspection for Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. -
Page 18: Installation Instructions Counter Models
INSTALLATION INSTRUCTIONS COUNTER MODELS Inspection for Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. -
Page 19: Cabinet Mounting Counter Models
CABINET MOUNTING COUNTER MODELS ITD Non-Refrigerated Model Mounting Cabinet Preparation The ITD models set directly on top of counter. The Case must be attached and sealed to top of counter to prevent counter from moving. Counter will require (2) 3/8”dia. holes to be drilled through the counter top surface to attach case to counter. -
Page 20: Itr Refrigerated Self Contained Models
ITR Refrigerated Self Contained Models Cabinet Preparation The ITR Self Contained models have a large condenser compartment hanging from the bottom of case that contains the condenser and condensate evaporator unit. This compartment hangs inside the cabinet compartment. The interior of the cabinet must be open to allow space for this compartment. Cabinet Cutout The countertop must be cut to allow the case’s base and condenser compartment to drop into the cabinet interior. - Page 21 Case Install The Inner Outer Duct Assemblies and Retainer Brackets are shipped attached to the case refrigeration compartment. The Duct Assemblies and Retainer Brackets must be removed before setting case into cabinet opening. To disassemble remove the (8) screws holding each Duct Assembly to the louvered panel also remove the (2) screws holding each Retainer Bracket.
- Page 22 Condenser Air Duct IMPORTANT: Federal Industries reserves the right to deny warranty if the cabinet is not ducted to allow proper condenser air intake and discharge or if the cabinet louvers are not installed properly or if condenser air intake and discharge air is blocked or located near a source of heat.
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Page 23: Itr Refrigerated Remote Models
ITR Refrigerated Remote Models Cabinet Preparation The ITR Remote models have a large condensate evaporator compartment hanging from the bottom of case that contains the condensate evaporator pan. This compartment hangs inside the cabinet compartment. The interior of the cabinet must be open to allow space for this compartment. The countertop must be cut to allow the case’s base and condenser compartment to drop into the cabinet interior. -
Page 24: Compartment Panel Removal
Refrigeration Compartment Panel Removal Floor Models DANGER: Electric shock hazard. Do not operate unit with panels removed. Panels must be in place when operating the case. Back Panel REAR BASE PANEL REAR BASE PANEL SCREWS 1. Disconnect power to Display Case. 2. -
Page 25: Counter Models
Counter Models DANGER: Electric shock hazard. Do not operate unit with panels removed. Panels must be in place when operating the case. PANEL TOP SLOTS PANEL PANEL CENTER SCREWS ATTACHMENT POINTS. PANEL PANEL BOTTOM SLOTS PANEL PANEL SCREWS On counter drop in models, the panels are split to allow panel to easily be removed out of swinging cabinet doors that may have a center post. -
Page 26: End Panel Installation & Removal
END PANEL INSTALLATION LEFT END (3) THUMB SCREWS PANEL 1/4-20 X .5LG (1) HOLE (3) KEY SLOTS (3) THUMB SCREWS 1/4-20 X .5LG (1) THUMB SCREW 1/4-20 X .5LG (1) THUMB SCREW 1/4-20 X .5LG RIGHT END PANEL -End Glass is shipped installed on Floor model units. -End glass is shipped loose on counter drop in units and will need to be installed after unit is placed in to counter and lift handles are removed. -
Page 27: Shelving Installation & Removal
SHELVING INSTALLATION & REMOVAL Shelf Bracket & Supports NOTE: Different shelf sizes and quantities are optional from factory so shelf bracket quantity and size may vary, but procedure is the same. CORD OUT HOLE CORD IN HOLE SHELF STANDARD RETAINING SCREWS TYPICAL SHELF SHELF ARANGEMENT... - Page 28 SHELF BRACKET HOOK SHELF STANDARD SHELF BRACKET TAB SHELF 0 AND 5 STANDARD SHELF STANDARD SLOT FLAT SHELF POSITION HOOK SHELF POSITION SHELF BRACKET 4. Once all shelf brackets are installed in desired position run each shelf light cord into ½ hole in back of shelf bracket and out the ½”...
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Page 29: Glass Shelves
Glass Shelves TOP VIEW PRODUCT STOP GLASS SHELF RETAINER CLIP CLIP LOCATED IN FAR CORNER OF GLASS SHELF. CLIPS FIELD INSTALLED TO GLASS. FRONT SUPPORT REAR SHELF W/LED LIGHT SUPPORT GLASS SHELF PRODUCT STOP 1. For first time installation attach (2) glass shelf retainer clips to each glass shelf in location shown in illustration. -
Page 30: Rear Doors Removal
REAR DOORS REMOVAL UPPER TRACK 1. LIFT UP DOOR 2. SWING BOTTOM OUT 1. LIFT UP DOOR 2. SWING BOTTOM OUT LOWER TRACK 1. Start with the outer door and lift the door upward until the bottom edge of door clears the lower track and then swing the bottom of the door outward and down out of upper track. -
Page 31: Operating Instructions
OPERATING INSTRUCTIONS Control Description NOTICE: This refrigerated display case is designed to operate in a maximum environment of 80 DEG. F and 55% relative humidity. Exceeding these limits will cause poor case performance and sweating of glass panels LIGHT SWITCH ELECTRONIC CONTROL POWER SWITCH... - Page 32 Refrigerated Models Only) USING THE ELECTRONIC TEMPERATURE CONTROL ( ALARM INDICATOR COMPRESSOR RUN POWER TO CONTROL ON/OFF INDICATOR AND SET POINT UP ADJUST SET POINT ADJUST MODE DEFROST MODE INDICATOR MANUAL DEFROST AND DIGITAL DISPLAY SET POINT DOWN ADJUST Button Overview Press and hold this button for 3 seconds to turn system on (if off) or off (if on).
- Page 33 Adjusting the set point The set point is what determines how cold the display case will hold food and beverage. To adjust the set point press and hold the button approx. 5 seconds until the display begins to flash a number. Then press the use the button to scroll number up (colder) or press the button to scroll number lower...
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Page 34: Initial Startup
-CASE SHOULD BE STOCKED WITH PRE-CHILLED PRODUCT ONLY. ATTENTION: - This Federal refrigerated display case is designed to operate in a maximum environment of 80 DEG. F and 55% relative humidity. Exceeding these limits could cause poor case performance and sweating of glass panels. -
Page 35: Maintenance
MAINTENANCE Cleaning Condenser Coil (All Self Contained Refrigerated Units) NOTICE: Condenser coil must be cleaned a minimum of twice per month to insure proper refrigeration performance and prevent compressor failure. Failure to clean condenser coil will void condenser warranty. FLOOR BASE ITR MODEL VACUUM FRONT BACK PANEL VACUUM FRONT... - Page 36 (Refrigerated Models Only) ELECTRONIC CONTROL OPERATION Operation The control uses two sensors, one located in the air stream and one located on the evaporator coil. The sensor located in the air stream is referred to as the temperature control sensor. The sensor located on the evaporator coil is referred to as the defrost probe.
- Page 37 Error Codes Error codes may be encountered if either the controller or the display case is malfunctioning. The following is a list of error codes that may be encountered. Table 2 - Error Codes and Resolutions Code Description Cause Resolution Temperature probe Probe signal is interrupted or 1.
- Page 38 Top LED Light Replacement 1. Turn power switch and light switch to off position. 2. Snap existing LED strip out of retaining clips. 3. Unplug 24v DC power wire from end of existing LED light strip. 1. Reattach the 24v DC power wire into end of the new LED light strip. NOTE: Do not plug cord in backwards.
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Page 39: Cleaning Instructions
CLEANING INSTRUCTIONS Daily Cleaning The case should be cleaned thoroughly, as described in the weekly cleaning section, before it is used for the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. NOTICE: Shut off lights and power switches and remove all product from case. -
Page 40: Weekly Cleaning
Weekly Cleaning This procedure is recommended on a weekly basis. It may need to be performed more often if necessary to maintain a clean, sanitary case. The case should be cleaned to this procedure before using the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. -
Page 41: Weekly Exterior Cleaning
1. Disconnect power to display case. 2. Remove all interior shelving as described in the shelving installation and removal section of this manual. 3. Remove both shelf standards from interior of case by removing thumb screws located at top and bottom of shelf standard. -
Page 42: Service
(HFC’s) from being released into the atmosphere. If moisture or liquid is observed around or under a Federal Industries case, an immediate investigation should be made by qualified personnel to determine the source of the moisture or liquid. -
Page 43: Pre-Service Checklist
Pre-Service Checklist You may avoid the cost and inconvenience of an unnecessary service call by first reviewing this checklist of frequently encountered situations that can cause unsatisfactory case performance. CAUTION: Before servicing case turn off power at the main breaker of fuse box. -
Page 44: Sale & Disposal
SALE & DISPOSAL Owner Responsibility If you sell or give away your Federal Industries case you must make sure that all safety labels and the Installation-Service Manual are included with it. If you need replacement labels or manuals, Federal Industries will provide them free of charge. Contact the customer service department at Federal Industries at (800) 356-4206. -
Page 45: Wiring Diagrams
MAIN WIRING DIAGRAMS Non-Refrigerated TOP COVER LIGHT LIGHT SWITCH SHELF LIGHT SHELF LIGHT 24V POWER SHELF SUPPLY LIGHT LIGHT QUANTITY WILL VARY BY MODEL COLOR CODE BLK = BLACK B = BLUE G = GREN W = WHITE DARK LINES REPRESENT CONDUCTOR CORD ITD DRY NON REFRIGERATED MODELS... - Page 46 Refrigerated Remote ITR REMOTE MODELS CAREL TOP COVER 91-20567 4/25/16 CONTROL LIGHT POWER SWITCH SWITCH SEPARATE POWER SUPPLY CONDENSATE PUMP OR EVAPORATOR DEFROST PROBE REMOTE TEMP PROBE PRESSURE CONTROL HI/LO PRESS SW REFRIG LIGHT SOLENOID SHELF LIGHT LIGHT QUANTITY WILL VARY BY MODEL RELAY SHELF LIGHT...
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Page 47: Replacement Parts
SWITCH POWER LED STRIP LIGHT WIRING MAIN WIRING WIRING SUPPLY CORD DIAGRAM DIAGRAM DIAGRAM ITD36 41-11066 41-11066 39-20555 42-20550-5 43-20475 91-20579 ITD48 41-11066 41-11066 39-20555 42-20550-10 43-20475 91-20579 ITD60 41-11066 41-11066 39-20555 42-20550-11 43-20475 91-20579 ITR36 41-11066 41-11066 39-20555 42-15441...