Page 1 ELECTRONIC PRUNERS / PORTABLE ELECTRIC TOOLS ORCHARD HARVESTERS ROBOTICS / MACHINE VISION PELLENC POWER TOOL BATTERY 150 / 150P / 200 / 250 / 400 / 700 / OLIVION / 1100 / Poly5 EXPERT LEVEL 2016 Harvest the fruits of our innovations!
Page 2 CAISSE SAV ELEC PINCE POLYVALENTE ..........22 INFO: SEE THE 2014 PELLENC TOOL BATTERIES WORKSHOP DOCUMENT, FOR FUR- THER INFORMATION ON THE WIRED COMMUNICATION SYSTEM...
Page 3: Table Of Contents
DAILY VISUAL VERIFICATIONS BEFORE USING 200 BATTERY ....... . 19...
Page 4 TOOLS NECESSARY ..............79 REPAIR CONTACTS IN THE TOOL CONNECTOR EXAMPLE: 200 BATTERY ..... . . 83 DIAGNOSTICS FOR BATTERY COMPONENTS .
Page 5 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG FINAL TEST ................127 CONTACT PLATE SOLDERING .
Page 6 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG Page intentionally blank...
Page 7: Level 2 - User's Technical Department
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG EVEL 2 - USER'S TECHNICAL DEPARTMENT...
Page 8: Battery Technical Characteristics 150 / 150P
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT BATTERY TECHNICAL CHARACTERISTICS 150 / 150P Battery Ulib 150 / 150P Rated battery voltage 43.2 V Type of battery...
Page 9: Description
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT DESCRIPTION Charger Mode change button Charger indicator light ON/OFF BUTTON Charger power connector Battery level display Charging connector ON/OFF LED...
Page 10: Battery Technical Characteristics 250
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT BATTERY TECHNICAL CHARACTERISTICS 250 Battery Ulib 250 Nominal\battery voltage 43.2 V Type of battery 24 cells in 1 pack Battery capacity 5.8 Ah...
Page 11: Description
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT DESCRIPTION Charger Pellenc Selion M12 chainsaw holster Charger indicator light Pruner holster Charger power connector Battery level display Charging connector...
Page 12: Battery 200 Technical Characteristics
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT BATTERY 200 TECHNICAL CHARACTERISTICS Battery Nominal battery voltage 43.2 V Type of battery 12 times 2 cells grouped into 1 pack Battery capacity 4.5 Ah...
Page 13: Description
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT DESCRIPTION 1– Battery 7– On/Off switch 2– Belt 8– Battery charge level indicator 3– Adjustment buckles 9– Charger 4– Tool power connector 10–...
Page 14: Battery 400 / Olivion / 700 / 1100 Technical Characteristics
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT BATTERY 400 / OLIVION / 700 / 1100 TECHNICAL CHARACTERISTICS - Battery Olivion 1 100 Nominal battery 43.2 V...
Page 15: Description
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT DESCRIPTION 56_07_001A 1-Battery 9-On/Off switch 2-Carrying jacket 10-Battery charge level indicator 3-Adjustment buckles 11-Pectoral adjustment buckles 4-Shoulder straps 12-Charger...
Page 16: Technical Characteristics Poly 5
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT TECHNICAL CHARACTERISTICS POLY 5 Battery Poly 5 Rated battery voltage 44 V Type of battery 12 times 2 elements included in 1 pack Battery capacity 10.6 Ah...
Page 17: Description
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT DESCRIPTION 56_09_013A 56_10_034A 56_07_001B 1-Battery 8-On/Off switch 2-Carrying jacket 9-Battery charge level indicator 3-Adjustment buckles 10-Pectoral adjustment buckles 4-Shoulder straps...
Page 18: Workstation Organisation
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT WORKSTATION ORGANISATION LIGHT FOR PROPER ILLUMINATION OF THE SMALL TOOLBOX WORKING AREA FIRE NEARBY WASTE FIREPROOF WORK SEAT ANTISTATIC MAT...
Page 19: Daily Visual Verifications Before Using 150 / 150P Battery
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT DAILY VISUAL VERIFICATIONS BEFORE USING 150 / 150P BATTERY CARRIER VEST VERIFICATION OF VERIFICATION: CONNECTORS: - Loops - Tool connector cable...
Page 20: Daily Visual Verifications Before Using 400 / Olivion / 700 / 1100 Battery
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT DAILY VISUAL VERIFICATIONS BEFORE USING 400 / OLIVION / 700 / 1100 BATTERY CONNECTORS CARRIER VEST VERIFICATION: VERIFICATION: -Charger jack...
Page 21: Charger Voltage Measurement
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT CHARGER VOLTAGE MEASUREMENT To do the charging voltage test with the 50V<V>50.4V test lead, connect the multimeter between points 1 and 3 of the test lead connector.
Page 22: Special Case Outside Work Period
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT SPECIAL CASE OUTSIDE WORK PERIOD After a long storage period (more than 1 month), the capacity displayed at the end of the 1st charge may not be 99 steady.
Page 23: Extraction Of A Broken Contact
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG EXTRACTION OF A BROKEN CONTACT Extraction of the broken contact: use an ITT CANON extractor, PELLENC P/N 36375. CNT ITT EXTRACTOR CANNON TRIDENT (36375) Make the work area safe:in this case, carefully open the battery and remove the fuse.
Page 24: Using The Deutsch Crimping Pliers For Crimping Closed Barrel Contacts
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG USING THE DEUTSCH CRIMPING PLIERS FOR CRIMPING CLOSED BARREL CONTACTS SPECIFIC TOOLS: TIME REQUIRED: Less than 5 MN DEUTSCH T12-20 CRIMPING PLIERS CLOSED BARREL CONTACT...
Page 25 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT 4- Adjust the mechanical stop so that the contact is 5- Turn the adjustment screw counter-clockwise to increase the depth of the lug to be crimped.
Page 26 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT GAUGE - CROSS-SECTIONAL AREA CONVERSION TABLE Gauge (awg) Cross-section 1.0 0.75 0.5 0.35 (mm²) FOR INFORMATION: CLOSED BARREL CONTACT...
Page 27: Using The Paladin Crimping Pliers For Crimping Closed Barrel Contacts
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG USING THE PALADIN CRIMPING PLIERS FOR CRIMPING CLOSED BARREL CONTACTS CLOSED BARREL CONTACT PALADIN CRIMPING PLIERS PA1461 Contact area Area to be crimped 1- Insert the contact in the crimping area...
Page 28 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 2 - USER'S TECHNICAL DEPARTMENT 4- Insert the wire fully into the lug to be crimped 6- Inspect the crimp to validate the assembly; the wiremust not come out of the crimp when it is pulled(Risk of contact splitting if crimped too hard).
Page 29 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG EVEL 3 - APPROVED PELLENC REPAIRER -...
Page 30: Installation Of Rfid Diagnostic Software
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER INSTALLATION OF RFID DIAGNOSTIC SOFTWARE Download software in parts catalogue: soft_diag_RFID_2015++. SOFT “setup.exe” You can use the dialog box to put the software where you choose on your PC.
Page 31: Use Of Rfid System
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USE OF RFID SYSTEM Obtain RFID card + cable (ref: 122399) Connect the cable to the card. Connect the USB cable to you computer.
Page 32 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USE OF RFID SYSTEM Start the software by clicking on the “DIAG-Bat-RFID.exe” window. Put the card in the precise position shown in the photo opposite.
Page 33: Battery Software Verification
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY SOFTWARE VERIFICATION MEASUREMENT SCREEN ELEMENTS VERIFICATION < 2.5V TEMPERATURE SENSOR VERIFICATION T1 = T2 + or - 10°...
Page 34: Using The Li-Ion Battery Software - Main Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - MAIN SCREEN Labels Explanations Screen button for measurement Screen button for tool information...
Page 35: Using The Li-Ion Battery Software - Information Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - MAIN SCREEN Labels Explanations Make sure you still have the latest version of the software.
Page 36: Using The Li-Ion Battery Software - Measurement Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - MEASUREMENT SCREEN Labels Explanations Technology Voltage values, battery cell by cell. (in volts) Charging voltage (Charger test) Charging current in amps.
Page 37 Number of cells in series, value = 12 S Number of cells in parallel, value before "P" 1P = battery 150 / 150P 2 P = battery 200, 250 or Poly 5 4 P = 400 battery 6 P = 700 battery...
Page 38: Using The Li-Ion Battery Software - Lixion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - LIXION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 39 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - LIXION TOOL SCREEN Item No. Description I>IMAX, use on excessive wood diameter or general check of the tool (blade, lubrication, etc.)
Page 40: Using The Li-Ion Battery Software - Treelion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - TREELION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 41 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - TREELION TOOL SCREEN Item No. Description I>IMAX, use on excessive wood diameter or general check of the tool.
Page 42: Using The Li-Ion Battery Software - Olivion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - OLIVION TOOL SCREEN Labels Additional information Choice of tools and pages (2 pages)
Page 43 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - OLIVION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool...
Page 44: Using The Li-Ion Battery Software - Selion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - SELION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 45 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - SELION TOOL SCREEN Item No. Description I>IMAX, use on excessive wood diameter or general check of the tool...
Page 46: Using The Li-Ion Battery Software - Vinion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - VINION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 47 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - VINION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool General check of the tool Check the cable, the cable connection to the tool and the tool trigger board.
Page 48: Using The Li-Ion Battery Software - Prunion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - PRUNION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 49 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - PRUNION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool General check of the tool Check the cable, the cable connection to the tool and the tool trigger board.
Page 50: Using The Li-Ion Battery Software - Cultivion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - CULTIVION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 51 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - CULTIVION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool...
Page 52: Using The Li-Ion Battery Software - Airion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - AIRION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 53 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - AIRION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool...
Page 54: Using The Li-Ion Battery Software - Helion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - HELION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 55 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - HELION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool...
Page 56: Using The Li-Ion Battery Software - Excelion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - EXCELION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 57 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - EXCELION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool...
Page 58: Using The Li-Ion Battery Software - Rasion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - RASION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages) Total working time from start-up or from replacement of card...
Page 59 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - RASION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool...
Page 60: Using The Li-Ion Battery Software - Left Wheel Rasion / Cleanion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - LEFT WHEEL RASION / CLEANION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages)
Page 61 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - LEFT WHEEL RASION / CLEANION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool...
Page 62: Using The Li-Ion Battery Software - Right Wheel Rasion / Cleanion Tool Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - RIGHT WHEEL RASION / CLEANION TOOL SCREEN Labels Explanations Choice of tools and pages (2 pages)
Page 63 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - RIGHT WHEEL RASION / CLEANION TOOL SCREEN Item No. Description I>IMAX, Incorrect use or general check of the tool...
Page 64: Using The Li-Ion Battery Software - Listing Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - LISTING SCREEN REMINDER: 1Wh => 3.6 Kj Labels Explanations Labels Explanations Charging part Charge remaining when work complete.(Voltage...
Page 65: Using The Li-Ion Battery Software - "Consumption Time" Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - "CONSUMPTION TIME" SCREEN CTRL + SHIFT + C 12 13 Item No. Description Cycle from 0 to -13 Time switched on (Charging level between "switched on"...
Page 66: Using The Li-Ion Battery Software - Battery Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - BATTERY SCREEN CTRL + SHIFT + B Labels Explanations Labels Explanations Active cycle button highlighted...
Page 67: Using The Li-Ion Battery Software - Battery Fault Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - BATTERY FAULT SCREEN Labels Explanations Total working time from start-up or from replacement of card...
Page 68: Using The Li-Ion Battery Software - Charger Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - CHARGER SCREEN Labels Explanations Number of charging operations performed. Number of complete charging operations.
Page 69 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - CHARGER SCREEN Item No. Description Check current using software’s screen measurement. Check current using software’s screen measurement.
Page 70: Using The Li-Ion Battery Software - Comments Screen
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - COMMENTS SCREEN Labels Explanations Battery serial number (cannot be changed) Battery software version.
Page 71 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER USING THE LI-ION BATTERY SOFTWARE - BREAKDOWN OF THE BATTERY NUMBER See previous pages to locate the location of the battery number.
Page 72: Battery Cycle
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY CYCLE -DOWNLOAD THE BATTERY DATA Go to the "listing screen" menu •Listing window glossary Progress of cycle (See line -1):...
Page 73 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY CYCLE 3/ Connecting the battery to the charger % or voltage of the lowest cell when the charger is connected at the next cycle •Checking the charge level of a battery.
Page 74 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER 4/ Complete table...
Page 75: Tools Necessary
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER TOOLS NECESSARY MULTIMETER SCREWDRIVER DEUTSCH T12-20 CRIMPING PLIERS CNT ITT EXTRACTOR (65603) <2013 CANNON TRIDENT (36375) PALADIN CRIMPING PLIERS PA1461 (65603)
Page 76: Battery Details
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY DETAILS PART BATTERY TOOL CON- TYPE CARD ASSEMBLY MAX. POWER TOOL COMMAND TECHNOLOGY NECTOR INTEGRATED 150 / 150P...
Page 77 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY DETAILS PART BATTERY TOOL CON- TYPE CARD ASSEMBLY MAX. POWER TOOL COMMAND TECHNOLOGY NECTOR INTEGRATED 800 (<2011) Grey, 3 wires...
Page 78: Information Deep Discharge Of An Element
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER INFORMATION DEEP DISCHARGE OF AN ELEMENT Nominal voltage (Immediate charging) DEEP DIS- CHARGE (Risk of battery being out of service)
Page 79: Tools Necessary
TRIGGER BATTERY MANAGEMENT SENSOR 150 / 150P BATTERY PRUNING SHEARS MOTOR CON- TROL PART TOOL MOTOR MOTOR PHASE CHARGER + AND - DC 44V BATTERY BATTERY CORD ADAPTER MULTIFONCTION + MOTOR CTRL BATTERY MANAGEMENT BOARD PRUNING SHEARS BATTERY POLY5 1100 MOTOR CTRL MOTOR BOARD...
Page 80 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER INSERTION OF THE FUSE ON THE 200 BATTERY - Remove the 8 screws under the battery using a PZ1 screwdriver.
Page 81 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER INSERTION OF THE FUSE ON THE 250 BATTERY - Turn the harness over and remove the 4 - Remove the 2 screws of the left cover from screws with a Torx 25 screwdriver the back of the tool using a PZ1 screwdriver.
Page 82 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER INSERTION OF THE FUSE ON THE POLY 5 BATTERY - Remove the 2 lower right-hand screws of N.B.: Before closing the battery, don’t forget to the battery at the back of the tool using a PZ1 replace the strap in position.
Page 83: Repair Contacts In The Tool Connector Example: 200 Battery
Feststellung: Signalstiftkontakt im Steckverbinder Batteriegerät 200 gebrochen. Make the work area safe:in this case, carefully open the battery and remove the fuse. Extraction of the broken contact: use an ITT CANON extractor, PELLENC P/N 36375. Depth of insertion: ~1.5mm. while keeping it aligned with the contact to be extracted...
Page 84 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER then strip the wire to the length necessary for recrimping. NOTE: as a basis, take a new contact and hold it next to the wire to be stripped to determine the exact stripping length.
Page 85 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER FOOLPROOFER OPPOSITE 200 battery connector BLACK SIGNAL WIRE 8. Check the good holding strength of the contact in the connector. Reinstall the fuse on the battery.
Page 86 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER Close the battery completely NOTE: the play between the contact and the connector is necessary for self-alignment with the cable...
Page 87: Diagnostics For Battery Components
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG DIAGNOSTICS FOR BATTERY COMPONENTS PROCEDURE 1. Pre-requisites • A battery assembly includes the battery and its board. • The battery must be charged at least 20% to be checked.
Page 88 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER DIAGNOSTICS FOR BATTERY COMPONENTS If faults exist on Over charge 4...
Page 89 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER DIAGNOSTICS FOR BATTERY COMPONENTS 4. Replacing a battery board Pre-requisites: the battery test (Section 1.3) must be satisfactory •...
Page 90: Battery Beep Diagnostics
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY BEEP DIAGNOSTICS 150 / 150P / 200 / 250 BATTERIES 150 / 150P FAULTS TRIGGER SIGNAL WHEN TRIGGER SIGNAL DURING...
Page 91 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY BEEP DIAGNOSTICS 700 - 1100 BATTERIES 1100 FAULTS CURRENT T° TRIGGER SIG- MOTOR OVERVOLTAGE OF THE TOOL KEY SIGNAL...
Page 92: Li-Ion Diagnostics (All Models)
Goes into standby after 10 days of non-use (from 99 to 50 / 150-150P) (from 99 to 45 / 200 - 250) (from 99 to 31 / 400) (from 99 to 15 / 800) (from 99 to 17 / 700 - Olivion) (from 99...
Page 93: Possible Charge Level Indicator Messages
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER POSSIBLE CHARGE LEVEL INDICATOR MESSAGES At the end of level 2 diagnostics, followed by charging, the charge level indicator can indicate...
Page 94: Use Of Charge Level Indicator Diagnostics Without Pc
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY DIAGNOSTIC WITHOUT SOFTWARE USE OF CHARGE LEVEL INDICATOR DIAGNOSTICS WITHOUT PC Starting the diagnostic of the shears. Move the On/Off switch to position "1" «1» for 1 second.
Page 95: Pruning Shears Battery Level 2 Message Sheet
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY DIAGNOSTIC WITHOUT SOFTWARE PRUNING SHEARS BATTERY LEVEL 2 MESSAGE SHEET Fault No. Type of battery Explanation of the messages displayed...
Page 96: Level 2 Message Sheet Except For Pruning Shears Battery
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER BATTERY DIAGNOSTIC WITHOUT SOFTWARE LEVEL 2 MESSAGE SHEET EXCEPT FOR PRUNING SHEARS BATTERY Tool No.: Customer’s name: Date: Technician’s name: Customer’s comments:...
Page 97: Specific Tightening Torque, Battery 150/150P
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER SPECIFIC TIGHTENING TORQUE, BATTERY 150/150P Description Torque in N/m Fixing of upper casing (x4) Central screw SPECIFIC TIGHTENING TORQUE, BATTERY 250...
Page 98 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER Description Torque N.m Cover screws (X4)
Page 99: 400 / 700 / Olivion / 1100 Specific Tightening Torques
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 3 - PELLENC AUTHORISED REPAIRER 400 / 700 / OLIVION / 1100 SPECIFIC TIGHTENING TORQUES Description Torque N/m Casing attachment (X10) Fix the housing (X9) (400 Battery)
Page 100 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG Page intentionally blank...
Page 101 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG EVEL 4 - EXPERT LEVEL -...
Page 102: Level 4 - Expert Level
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL TOOLS NECESSARY SCREWDRIVER SCREWDRIVER SCREWDRIVER TORX 20 TORX 10 Magnetic head screwdriver PALADIN CRIMPING PLIERS PA1461 (65603) >2013 DEUTSCH T12-20 CRIMPING PLIERS...
Page 103: Autonomy Problem
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL TROUBLE-SHOOTING Key: Action OK Problem encountered Action to be taken Equipment indication Autonomy Problem Pb Autonomie Battery diag software Logiciel Diag batterie...
Page 104: No Display
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL Plus d’afficheur NO DISPLAY Batterie 200 / Batterie Multifonction Battery 200 / Lixion Other batteries LiXion Remplacement Afficheur Replacement of display...
Page 105: Battery Problem
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL PB BA BATTERY PROBLEM Vérification fusible Check of fuse Remplacer le fusible Replace fuse Test Final Final test 12 cell voltage measurement Mesure tension 12 éléments...
Page 106: Tool Inoperative
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL TROUBLE-SHOOTING TROUBLE-SHOOTING Pas de fonction outil TOOL INOPERATIVE Test tool with another battery Test outil sur une autre batterie Repair tool Réparer outil...
Page 107: Does Not Charge Charger Problem
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL TROUBLE-SHOOTING TROUBLE-SHOOTING DOES NOT CHARGE CHARGER PROBLEM Charger test Replace charger Battery diag software Measurements tab Variant Lixion / 1KW Temp.
Page 108: Inoperative
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL TROUBLE-SHOOTING Aucune Fonction INOPERATIVE Charge Test Final Final test Mettre en charge Vérification fusible Check of fuse Replace fuse Remplacer le fusible...
Page 109: Expedition Battery Not Functioning
One or more rows of cells are > Min. storage voltage (cf. chart to be provided) DO NOT SHIP (CALL THE PELLENC HOTLINE IN YOUR COUNTRY) Transport Details: standards UN = Agent / Distributor Export ==> call SAV level N+1 Importer/subsidiary/distributor France ==>...
Page 110: 12 Cell Voltage Measurement
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG 12 CELL VOLTAGE MEASUREMENT USE THE TABLE ON THE PAGE 76 TO VERIFY THE MODEL OF YOUR BATTERY. SPECIFIC TOOLS: ALL BATTERIES (except for Poly 5 and 150 / 150P)
Page 111 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL POLY 5 BATTERY During complete disassembly of the battery, remove the cell packs from the casing. For the Poly 5, the voltage measurement is made on the two connectors (J12 and J13).
Page 112: Replacement Of The Board
INSTRUCTIONS ARE IGNORED, THE U4 COMPONENT MAY BE BROKEN WHEN THE NEW CARD IS FITTED. DEINSTALLING THE BOARD ON: BATTERIES 150 / 200 / 250 / 2KW / OLIVION BATTERY - Retrieve the battery settings (see instructions) - Disassemble the complete casing...
Page 113 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL - Remove the 13 measurement screws DO NOT FORGET TO WEAR No. 10 Torx screwdriver AN ANTI-STATIC BRACELET - Remove the 2 power screws No.
Page 114 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL REINSTALLING THE BOARD ON: BATTERIES 150 / 200 / 250 / 2KW / OLIVION BATTERY -View of cell pack + board 2 kW To avoid a short circuit in case of contact with the board or the cells, remove the fuse from the new board before installing the board.
Page 115 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL - Lower the board contact tabs - SCREW UP THE 2 POWER SCREWS (44V) STARTING WITH GROUND No. 20 Torx screwdriver Torque 1.20 Nm (with inserts)
Page 116 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL - Tighten the screws on the board in the order shown in the illustration below. TIGHTEN THE SCREWS ON THE CARD IN THE ORDER SHOWN IN THE ILLUSTRATION BELOW.
Page 117 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL DEINSTALLING THE BOARD OF THE POLY5 BATTERY - Remove the part that hides the fuse and pull it out. - Remove the upper part of the casing.
Page 118 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL - Remove the 2 temperature probes on each side of the cell packs - Remove the board REASSEMBLY - Reinstall the board...
Page 119 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL - Position the connectors and the switch in their locations in the half-casing - Reinstall the temperature probes; to make it easier to position them, slightly lift the cell pack on each side...
Page 120 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL - Clip the 2 power supply connectors back on - Reassemble the casing. - Replace the fuse, close the hatch.
Page 121: Charge Level Test
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG CHARGE LEVEL TEST Open the diagnostic software and check If the value is 0.03V or higher, charge the battery (if the percentage shown on the display is below the following data)
Page 122 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL Discharge the battery: -Connect the discharge unit (ref 101600) to the battery (except for 150 (p)) - Switch the battery connector to «1»...
Page 123 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL - check the discharge cycle with the diagnostic software On the main screen: - Click on the "Listing" icon 56_11_608A - on line "-1", check the value in the 4th column and compare it with the value in the table below.
Page 124: Charger Test
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG CHARGER TEST To do the charging voltage test with the 50V<V<50.4V test lead, connect the multimeter between points 1 and 3 of the test lead connector.
Page 125 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL Open the diagnostic software: - Click on the "measurement" icon 56_11_597A Check the charging current CHARGER TYPE CORRECT CURRENT 0.4 A 0.2A<A<0.6A...
Page 126: Test Of Charging Voltage Current Board
"- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG TEST OF CHARGING VOLTAGE CURRENT BOARD Remove the covers, connect the IRDA unit by wire to the board. Open the diagnostic software: - Click on the "measurement" icon 56_11_597A 1.
Page 127 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG FINAL TEST 1.Do a dry run of the tool for 1 minute 2.Load for 5 minutes 3.Download the battery Open the diagnostic software: - Click on the "measurement" icon...
Page 128 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG CONTACT PLATE SOLDERING When there is a stripped thread, the contact plate must be soldered to the board 1. Warm up the soldering iron to its maximum temperature 2.
Page 129 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL 4. When the soldering iron is at temperature, perform soldering (1 mm < thread Ø < 2 mm) 5. leave the iron on the contact and hold the contact plate with pliers.
Page 130 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL LI-ION BATTERY PARAMETERIZATION SOFTWARE INSTRUCTIONS When downloading and installing the software, see page 30 for more information if necessary. Run the parameterization software Open the battery case.
Page 131 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL LI-ION BATTERY PARAMETERIZATION SOFTWARE INSTRUCTIONS The software detects the battery model used. The icon gives information about the software. The icon closes the software.
Page 132 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL LI-ION BATTERY PARAMETERIZATION SOFTWARE INSTRUCTIONS Item Nos. Description Technology of the cells Voltage of the 12 cells Battery voltage Strongest cell...
Page 133 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL LI-ION BATTERY PARAMETERIZATION SOFTWARE INSTRUCTIONS The battery parameters are displayed in the right window: Cell manufacturer Month and year of manufacture of cell...
Page 134 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL LI-ION BATTERY PARAMETERIZATION SOFTWARE INSTRUCTIONS change from 0-7 and 9 (Pellenc) 8 (SAV). Check on the diagnostic software: After parameterization...
Page 135 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL LI-ION BATTERY PARAMETERIZATION SOFTWARE INSTRUCTIONS MANUAL PARAMETERIZATION If you cannot retrieve the data from the original board mounted on the battery, it is possible to enter the parameters manually.
Page 136 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL LI-ION BATTERY PARAMETERIZATION SOFTWARE INSTRUCTIONS • Indicate the technology of the cells using the table below CELL TABLE Manufacturer Panasonic...
Page 137 "- LEVEL EXPERT- PELLENC POWER TOOL BATTERY" Workshop document Issue 11/2016 ref. : DOCUMENT ATELIER_BATTERIE_EXP_OUTILS_PELLENC_V2_2016_ENG LEVEL 4 - EXPERT LEVEL LI-ION BATTERY PARAMETERIZATION SOFTWARE INSTRUCTIONS Click on the icon The following screen is displayed Validate by clicking on the icon...

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pellenc 200 Workshop

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