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MODEL PH52
_____ 2-13'11" top rail, one drill
_____ 1-13'11" top rail with insert
_____ 2-triple ends with socket
_____ 1-4' x 4' Deck package
_____ 4-10'6" PH Legs FOR PLASTIC ROOF
_____ 1-Entrance Barrier
_____ 2-Exit Barrier
_____ 1-Side Barrier
_____ 2-8' 4 rung ladder, adj. sleeves
_____ 1-8' 4 rung ladder
_____ 1-12'6" horizontal ladder
_____ 4-8' A-frame legs
_____ 1-MT fire pole
_____ 1-Turning Bar w/2 3/8" clamp
_____ 1-CH/PH Loop Climber
_____ 1-Buoy Ball _______________
_____ 1-10' Plastic Rave Slide ___________
_____ 1-Molded plastic tire _______________
_____ 1-PH Platic Roof__________________
_____ 3-5" strap seats __________________
_____ 1-Pair of rings ___________________
_____ 1-trapeze bar ____________________
_____ 12-2 ⅜" Brass Bushing Hangers
_____ 2-5½' chains conected with s-hook ______________
_____ 9-5½' chains ________________
_____ 4-3½' chains ________________
_____ 1-trapeze bar ________________
_____ 1 - Steering wheel _________________
_____ 1 - Steering wheel hardware pkg
_____ 1 - Telescope _______________
_____ 1 - Telescope hardware pkg
_____ 1- 2⅜" tire swing clamp
_____ 1-2⅜" clamp
NAME: __________________________________
INV #: __________________________________
DATE: ___________________________________
BOX PULLED BY: __________________________
STAGED BY: ______________________________
SHIPPING WEIGHT: 1,175 lbs
PIECES: 32
_____ 1- 2 3/8" clamp rounded
_____ 2- MT Bolt Packs
_____ 2 -Spring Clip 12 Packs
_____ 1- Playhouse bolt Pack
_____ 1- HL Bolt Pack
_____ 1- Tire Swing Bolt Pack
_____ 4-Panel clamps (2 pair)
_____ 2-⅜" x 2" Carriage bolts
_____ 2-⅜" Hex nuts
_____ 8-⅜" x 1½" hex bolts
_____ 4-⅜" nyloc nuts
_____ 4-⅜" x ⅜" set screws
_____ 4-brackets for roof
_____ 8-Zip toggles
_____ 8-1/4" x 2" tap bolts
_____ 8-⅜" flat washer
_____ 4-⅜" x 1 1/2" self tap bolts
_____ 1 - Can of ____________ touch up paint
_____ Instructions
_____ Include CH/PH Fire Pole install sheet
Modifications for Shipping
_____ Shipping letter sent
_____ Parts Labeled
_____ Packing list attached to box
_____ Remove turning bar
_____ 1 - 6' toprail
_____ 1 - Turning bar cross piece
_____ 1 - 2 ⅜" plastic plugs
_____ 3 - 3/8" x 3/8" Set Screws
Last Modified: 6/1/2009

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Summary of Contents for Component Playgrounds PH52

  • Page 1 MODEL PH52 NAME: __________________________________ INV #: __________________________________ DATE: ___________________________________ BOX PULLED BY: __________________________ STAGED BY: ______________________________ SHIPPING WEIGHT: 1,175 lbs PIECES: 32 _____ 2-13’11” top rail, one drill _____ 1- 2 3/8” clamp rounded _____ 1-13’11” top rail with insert...
  • Page 5 INSTALL INSTRUCTIONS MODEL PH52 GROUND SPACE 37’ X 32’ RESIDENTIAL PLAY SPACE 41’ X 41’ 41’ 5’ CLEARANCE AT END OF SLIDE 37’ 41’ 80” 66” 13’11” 32’ 10’ swing clearance 1” 15” 20” 20” 20” 20” 20” 24” 21” 24” 20” 20” 20” 24” 21” 24” 20”...
  • Page 6 PH52 Install Instructions...
  • Page 7 1.a. Place the 13’11” top rail, 12’ 6” horizontal ladder, and 27’10” top rail in the play space as shown below. Mark where the ladder holes will need to be dug. Remove the top rails and horizontal ladder and dig the ladder holes to the measurements specified below.
  • Page 8 1.b. To assemble 27’10” toprail take the 13’11” topail and the 13’11” toprail with insert. Sleeve the insert of 1 7/8” into the 13’11” toprail. Now that you have it sleeved all the way in, secure it by using 2- 3/8” set screws and securing them tight (with allen wrentch provided) in the 2 holes drilled and tapped at the top of the 13’11”...
  • Page 9 2.b. Assemble the legs into the triple end and top rail as shown below. 1. Slide the end of the drilled legs into the triple end. 2. Align the holes in the legs with the holes in the triple end and 9/16 9/16 join together using a...
  • Page 10 3.a. Position parts as shown below and insert assembly into ladders. Use the mark previously made on the top rail to show you how far the assembly needs to be inserted. Insert set screws into the ladder top sleeve and tighten until barely snug.
  • Page 11 3.c. Make a mark in the soil for the A Frame Leg holes. Move the legs out of the way and dig the holes. “A” Frame leg holes are to be dug at 18” in diameter by 12” deep. Notice! Most of the “A” frame leg hole needs to be dug towards the inside of the “A”...
  • Page 12 3.e. Set 8’ ladder in the hole, and let it lean back in the whole while you install the horizontal ladder. Notice the rungs are facing up. 3.f. Before starting this step be sure that the adjustable slleves are in the correct position. Take the horizontal ladder and sleeve it onto the adjustable sleeves of the 8’...
  • Page 13 The person in place #1 push the ladder up and sleeve the adjustable sleeves into the horizontal ladder. 3.g. Next level out and make any necessary adjustments to level out the play structure. Secure all set screws (on top of upright ladders, & bottom of the horizontal ladder). Secure set screws LEVEL...
  • Page 14 3.h. First repeat step 3.a. After toprail is assembled to triple end, slide it through the 8’ ladder top sleeve as shown below. Sleeve until flush with the other end, and then secure with 2- 3/8” set screws on top of the lower sleeve.
  • Page 15 3.k. During assembly some of the set may have got off level. Take a minute to make sure the structure is still level. Place level in the places indicated below. LEVEL...
  • Page 16 5’ Playhouse Assembly and Installation Instructions 1.Assemble the platform. a. Mark the support plates as shown in Side View. b. Drill 3/8” pilot holes at each mark. c. Assemble des supports as shown in Deck Support View. d. Attach boards A and B fi rst. Evenly space the remaining boards (about ¾” apart) and attach to the support plates using the 2 ½”...
  • Page 17 2.Locating the footings for the playhouse structure a. Place the assembled platform next to the upright ladder. b. Line up the support plates of the assembled platform with the inside rail of the vertical ladder. Make sure that the platform is straight against the vertical ladder.
  • Page 18 Layout illustration with TWO EXITS 4 (Under) 4 (Under) 3 (Over) 3 (Over) 2 (Under) 2 (Under) Playhouse Leg Playhouse Leg 1 (Over) 1 (Over) Optional Optional Horizontal Horizontal Ladder Ladder “Left Handed” Layout “Right Handed” Layout Layout illustration with ONE EXIT 4 (Under) 4 (Under) 3 (Over)
  • Page 19 Layout illustration with THREE EXITS 4 (Under) 4 (Under) 3 (Over) 3 (Over) 2 (Under) 2 (Under) Playhouse Leg Playhouse Leg 1 (Over) 1 (Over) Optional Optional Horizontal Horizontal Ladder Ladder “Left Handed” Layout “Right Handed” Layout Layout illustration with OPEN BARRIER 4 (Under) 4 (Under) 3 (Over)
  • Page 20 f. Slide three playhouse legs into the sleeves as shown in the layout illustration. The mark previously made at 4 ½” on each post should be positioned in between the two sleeves at the top of the barriers. g. Stand the platform into the third position (each barrier has a numbered position in each layout illustration). Line up the holes in the legs with the holes previously drilled into the platform support plates.
  • Page 21 j. Once the playhouse is completely assembled and laying on its side, carefully roll the playhouse until the entrance barrier will line up with the vertical ladder component of the swing set structure. The two legs that are on the ground should be laying just over the ladder hole and the adjacent leg hole as shown in fi gure 4d. k.
  • Page 22: Installation Instructions

    INSTALLATION INSTRUCTIONS MT Fire Pole or Turning Bar Add On MT Fire Pole Turning Bar (Approximately 1 80 lb. bag of concrete mix) • Determine Desired Location of Fire Pole on the Top Rail, or the Turning Bar on the Upright Ladder Leg. •...
  • Page 24: Deck Mount

    Plastic Slide Mounting Instructions Ladder Mount Plastic Slide Step 1: Attach angle iron mounting bracket to ladder using 3/8” x 3” carriage bolt, 3/8” Ladder fl at washer, 3/8” lock washer and 3/8” nut. 1½ “x 2¾” x 19” Step 2: Center and attach wood block with Wood Block two #14 x 1½”...
  • Page 25 Playhouse Canopy STEP 1: Slide Arches into Canopy Pockets. Top of Arches should curve away from each other. STEP 2: Slide all four Arch Legs into Playhouse Legs at the same time. Tighten Set Screws. ***Canopy may be positioned either direction over the 4’x4’ deck.*** Canopy Pocket Canopy Arch...
  • Page 26: Steering Wheel

    INSTALLATION INSTRUCTIONS Steering Wheel Steering Wheel Bracket with welded bolt. Push two 1-3/8” Plugs in the ends 3/8” Nyloc 7/16” Plastic Pivot Washer Pivot Plug Assemble Steering Wheel as shown above. Then attach Bracket to the Barrier with panel clamps and 3/8”...
  • Page 27 INSTALLATION INSTRUCTIONS Telescope Using a small phillips head screw driver and a 1/4” socket. Use 4-40 x 3/4” Machine Screws and 4-40 Nyloc Nuts to attach one side of the plastic ring to the Bracket with welded washer. Place the Base of the Telescope under the lip of the plastic ring and attach the other half of the plastic ring.
  • Page 28 While every attempt is made by Component Playgrounds to ensure the highest degree of safety in all of our equipment, we cannot guarantee freedom from injury. The user assumes all risk of injury due to use. All...
  • Page 29 We hope that you and your family will enjoy many of hours of great family fun while using your Component Playgrounds Products. We appreciate your business. Our goal is to provide safe, durable and fun products using the best materials available. Your product should be mostly maintenance free.
  • Page 30 When your equipment is built, Component Playgrounds will repair this damage using a cold galvanizing compound spray along with a top coat of silver aluminum. This is a time tested and durable process. However, when you are inspecting your playground equipment, if...
  • Page 31 To Help Prevent Injuries from Falls & other Hazards Never attach, or allow children to attach the following items to your swing set: Ropes, jump ropes, clotheslines, pet leashes or any similar type of item to your swing set. Any item such as these may present a strangulation hazard.
  • Page 32 Limited Lifetime Warranty Component Playgrounds works to build heavy duty products that will stand up to the heavy use of active children. You can trust Component Playgrounds because of the way we design and build our products. We make products that are simple to own, and easy to maintain.