Nordson SDS 40-CC Meter Manual
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Nordson SDS 40-CC Meter Manual

Nordson SDS 40-CC Meter Manual

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SDS Meters
Manual 1009912E
Issued 9/05
NORDSON CORPORATION • AMHERST, OHIO • USA

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Summary of Contents for Nordson SDS 40-CC Meter

  • Page 1 SDS Meters Manual 1009912E Issued 9/05 NORDSON CORPORATION • AMHERST, OHIO • USA...

  • Page 2: Table Of Contents

    Trademarks Nordson Corporation welcomes requests for information, comments, and inquiries Nordson and the Nordson logo are registered trademarks about its products. General information about Nordson can be found on the Internet of Nordson Corporation. using the following address: http://www.nordson.com. Address all correspondence to: All other trademarks are the property of their respective owners.

  • Page 3: Safety

    Fluids penetrating the skin can also Use of Nordson equipment in ways other than those described cause toxic poisoning. in the documentation supplied with the equipment may result in injury to persons or damage to property.

  • Page 4: Fire Safety

    Make sure heat more information. If you must use halogenated hydrocarbon monitoring and limiting devices are working properly. solvents, contact your Nordson representative for information about compatible Nordson components. Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local codes or your material MSDS for guidance.

  • Page 5: Description

    Drive Train—The drive train includes the ball screw assembly, anti-rotation block, and driven gear. A bearing supports the ball screw assembly inside the bearing housing base. Cordset—Cable connection to system controller or J-box. Part 1009912E E 2005 Nordson Corporation...

  • Page 6: Theory Of Operation

    The material outlet valve opens at the Ready/Idle Closed Open same time and material extrudes proportionally to the Dispense/Purge Closed Open given input signal. FROM INLET VALVE OUTLET VALVE REFILL READY/IDLE DISPENSE/PURGE Figure 2 Metering Cylinder E 2005 Nordson Corporation Part 1009912E...

  • Page 7: Specifications

    40/90 cc Weight 55 lb (25 kg) Dimensions See Figure 3. 40/90- CC 6 in. (15.24 cm) 10.25 in. (26.03 cm) 40-CC 90-CC 26.25 in. 26.40 in. (66.68 cm) (67.05 cm) Figure 3 Dimensions Part 1009912E E 2005 Nordson Corporation...

  • Page 8: Installation

    3. See Figure 4. Use customer-supplied bolts and Heated Versions—cable from the controller to washers to mount the the SDS meter. M10 x 4 mounting holes (4) are provided. the cordset (10) Figure 4 Typical Installation E 2005 Nordson Corporation Part 1009912E...

  • Page 9: Operation

    Refer to your system manual or of the SDS meter. Material passages in the contact your Nordson representative for information cylinder aid in evacuating trapped air. about individual component operations.

  • Page 10: Maintenance

    5. Remove the grease gun from the grease fitting (2). 6. Remove the grease fitting (2) and install the plug (3). Tighten the plug securely. Figure 5 Lubrication Points E 2005 Nordson Corporation Part 1009912E...

  • Page 11: Troubleshooting

    SDS Meters Troubleshooting These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. Problem Possible Cause Corrective Action Leakage through Worn packing cartridge Replace the packing cartridge.

  • Page 12: Repair

    (2). Twist the motor plate (3) to relieve the belt tension. 5. Remove the drive belt (4) from the driven gear (10) and the drive gear (9). Figure 6 Replacing the Drive Belt E 2005 Nordson Corporation Part 1009912E...

  • Page 13: Servo Motor

    6. Insert a 3-mm hex wrench (9) into the pinion bolt access hole and loosen the pinion bolt. 7. Remove the screws (13) and lock washers (12) securing the servo motor (1) to the gearbox. Figure 7 Servo Motor Replacement Part 1009912E E 2005 Nordson Corporation...

  • Page 14: Gearbox

    (2). Do not tighten the screws at the motor plate (5). this time. 8. Install the servo motor (1). Refer to the Install the Servo Motor procedure. 0.91 in. (23.10 mm) Installation Installation Removal Figure 8 Replacing the Gearbox E 2005 Nordson Corporation Part 1009912E...

  • Page 15: Ball Screw Assembly

    (12) from the ball screw (9). bearing housing (4). 4. Remove the screws (3) securing the bearing housing (4) to the belt housing (5). Figure 9 Removing the Bearing Housing Figure 10 Installing the Ball Screw Part 1009912E E 2005 Nordson Corporation...

  • Page 16: Install The Ball Screw Assembly

    12. Tighten both motor plate screws (7A, 7B) to 20–24 ft-lb (28–32.5 N•m). 13. Install the cover (2) to the bearing housing (4) using the screws (1). Tighten the screws securely. Figure 11 Ball Screw Nut Seal replacement E 2005 Nordson Corporation Part 1009912E...

  • Page 17: Inlet Valve

    (1) with synthetic oil. 4. Install the pressure transducer (1) into the inlet valve (3) and tighten securely. Figure 12 Replacing the Inlet Valve 5. Connect the cable to the pressure transducer (1). Part 1009912E E 2005 Nordson Corporation...

  • Page 18: Outlet Valve

    (2) to the valve body (5). Remove the spring (3). 5. Using a small screwdriver, carefully remove the old packing cartridge (4). Figure 13 Removing the Outlet Valve Figure 14 Replacing the Packing Cartridge E 2005 Nordson Corporation Part 1009912E...

  • Page 19: Proximity Sensor Adjustment

    (3 or 8) to obtain a 0.04 in. (1mm) as shown. 4. Tighten the sensor nut (5 or 10) securely. 0.04 in. (1mm) BALL SCREW AND ANTI-ROTATION PROXIMITY SENSORS 0.04 in. (1mm) MATERIAL REFILL PROXIMITY SENSOR Figure 15 Adjusting the Proximity Sensors Part 1009912E E 2005 Nordson Corporation...

  • Page 20: Heater Cartridge

    (2). 8. Install the cover (7) onto the cordset body (2) using the screws (8). Tighten the screws securely. 9. Install the bottom cover (13) using the screws (12). Tighten the screws securely. E 2005 Nordson Corporation Part 1009912E...

  • Page 21: Nordson Corporation

    HEATER CARTRIDGE HEATER CARTRIDGE HEATER CARTRIDGE WIRE ”A” WIRE ”1” WIRE ”B” WIRE ”2” WIRE ”C” WIRE ”4” WIRE ”D” WIRE ”5” WIRE ”H” GROUND CORDSET CORDSET Figure 16 Heater Cartridge and RTD Replacement Part 1009912E E 2005 Nordson Corporation...

  • Page 22: Parts

    SDS Meters SDS 40-CC Meter Parts See Figure 17 and refer to the following parts list. To order parts, call the Nordson Customer Service Center or your local Nordson representative. Refer to the Gearbox/Motor parts list. Refer to the Drive Train parts list.
  • Page 23 S O-ring, Viton, 0.426 ID x 0.070W 940133 S Gun, Auto-Flo, manifold, UHMW 1016123 S Plug, pipe, socket, standard, 973410 , zinc S Elbow, male, 972119 tube x S Fitting, grease, 90 degree, 1016518 S Guard, front cover 1037633 Part 1009912E E 2005 Nordson Corporation...

  • Page 24: 120V And 240V Heated Sds 40-Cc Meter

    See Figure 18 and refer to the following parts list. Refer to the Gearbox/Motor parts list. Refer to the Drive Train parts list. Part of 2 Part of 4 Part of 19 Figure 18 Heated SDS 40-CC Meter E 2005 Nordson Corporation Part 1009912E...
  • Page 25 NOTE A: Order this part for 120V heated SDS meters. B: Order this part for 240V heated SDS meters. C: Use 2 connectors on 120V SDS meters. Use 4 connectors on 240V SDS meters. Part 1009912E E 2005 Nordson Corporation...

  • Page 26: Sds 90-Cc Meter

    See Figure 19 and refer to the following parts list. Refer to the Gearbox/Motor parts list. Refer to the Drive Train parts list. Part of 6 Part of 8 Figure 19 SDS 90-CC Meter E 2005 Nordson Corporation Part 1009912E...

  • Page 27: Nordson Corporation

    S Housing, assembly, 1.50 diameter rod, SDS 90 1039330 S Screw, socket, M12 x 40 mm, black 345508 S Elbow, male, 972889 S Plug, pipe, socket, standard, 973410 , zinc S Gun, Auto-Flo, manifold, UHMW 1016123 Part 1009912E E 2005 Nordson Corporation...

  • Page 28: 120V And 240V Heated Sds 90-Cc Meter

    See Figure 20 and refer to the following parts list. Refer to the Gearbox/Motor parts list. Refer to the Drive Train parts list. Part of 2 Part of 4 Part of 19 Figure 20 SDS 90-CC Meter E 2005 Nordson Corporation Part 1009912E...

  • Page 29: Nordson Corporation

    NOTE A: Order this part for 120V heated SDS meters. B: Order this part for 240V heated SDS meters. C: Use 2 connectors on 120V SDS meters. Use 4 connectors on 240V SDS meters. Part 1009912E E 2005 Nordson Corporation...

  • Page 30: Drive Train

    SDS Meters Drive Train See Figure 21 and refer to the following parts list. Refer to the Gearbox/Motor parts list. Part of 10 Part of 41 Figure 21 Drive Train E 2005 Nordson Corporation Part 1009912E...

  • Page 31: Nordson Corporation

    S Screw, socket, M6 x 14 black 982429 S Ring, bearing retainer, SDS40 1027875 S Sleeve assembly, with bearing, SDS401 1027346 S Bracket, proximity sensor, motor stop 1028801 S Sensor, proximity, PNP, N.O., M12 346188 Part 1009912E E 2005 Nordson Corporation...

  • Page 32: Gearbox/Motor

    Gear head, helical, 15:1, size 60 982166 Screw, socket, M5 x 16, black 982028 Screw, socket, M5 x 20, black 1028566 Plate, motor adjust 1028568 Sprocket, drive, 25-tooth 1028569 Bushing, taper lock, 16 mm x 5mm key E 2005 Nordson Corporation Part 1009912E...

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Sds 90-cc meter

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