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USERS MANUAL / GEBRUIKERSHANDLEIDING / BETRIEBSANLEITUNG
MANUEL UTILISATEUR / MANUAL DE UTILIZACION / INSTRUZIONI PER L'USO
MASS 12/60-2; 12/80-2; 24/50-2; 24/75-C;
24/100-C; 3-24/100 ; 48/25 ; 48/50
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.mastervolt.com
Mass Charger
FULL AUTOMATIC BATTERY CHARGER
ENGLISH:
NEDERLANDS:
DEUTSCH:
FRANÇAIS:
CASTELLANO:
ITALIANO:
Copyright © 2010 Mastervolt, v 2.2 July 2010
PAGE 1
PAGINA 29
SEITE 57
PAGINA 85
PÁGINA 113
PÁGINA 141
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Summary of Contents for Mastervolt MASS 12/80-2
- Page 1 FULL AUTOMATIC BATTERY CHARGER ENGLISH: PAGE 1 MASTERVOLT NEDERLANDS: PAGINA 29 Snijdersbergweg 93, DEUTSCH: SEITE 57 1105 AN Amsterdam FRANÇAIS: PAGINA 85 The Netherlands CASTELLANO: PÁGINA 113 Tel.: +31-20-3422100 ITALIANO: PÁGINA 141 Fax.: +31-20-6971006 www.mastervolt.com Copyright © 2010 Mastervolt, v 2.2 July 2010...
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Page 2: Table Of Contents
CONTENTS CONTENTS: v 2.2 July 2010 GENERAL INFORMATION.............................. 4 Use of this manual.............................. 4 Validity of this manual ............................4 Use of pictograms .............................. 4 Identification label............................... 4 Liability ................................4 IMPORTANT SAFETY INSTRUCTIONS ......................... 5 General ................................5 Explosive gases ..............................5 Warnings regarding the use of batteries...................... - Page 3 CONTENTS 4.15.1 General............................15 4.15.2 MasterBus (optional) ........................15 4.16 Decommissioning ............................. 15 4.17 Storage and transportation ..........................15 4.18 Re-installation..............................15 DIP SWITCH SETTINGS ............................... 16 DIP Switch operation............................16 DIP switch functions ............................16 5.2.1 Force Float (DIP switch 1) ....................... 16 5.2.2 Traction setting (DIP switch 2)......................
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Page 4: General Information
1 GENERAL INFORMATION USE OF THIS MANUAL IDENTIFICATION LABEL Copyright © 2010 Mastervolt. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Mastervolt is prohibited. -
Page 5: Important Safety Instructions
BATTERIES GENERATE result. EXPLOSIVE GASES DURING NORMAL BATTERY Use of an attachment or spare part not recommended OPERATION. FOR THIS REASON, IT IS OF or sold by Mastervolt may result in a risk of fire, UTMOST IMPORTANCE THAT EACH TIME electric shock, or injury to persons. -
Page 6: Warnings Regarding The Use Of Batteries
In addition the manufacturer must spark or short-circuit battery or other electrical part agree to indemnify and not hold Mastervolt responsible for and may cause explosion. any claims arising from the use of the Mass Charger in the Remove personal metal items such as rings, life support equipment. -
Page 7: Operation
(figure 3, LED 9 to 13) gives you information about produced by Mastervolt Amsterdam. The MASS series the battery state like a fuel meter of a car. The more LEDs features a family of advanced quality battery chargers. The are illuminated the more power is in the battery. -
Page 8: Bulk (Led 1 Illuminates)
OPERATION 3.3.1 Bulk (LED 1 illuminates) See figure 4. When the battery temperature is low, the The battery is empty when only the first LED Bulk/ON charge voltage increases. On the other hand, when the illuminates. In this stage the Mass Charger gives full battery temperature is high, the charge voltage is current (see fig. -
Page 9: Installation
INSTALLATION 4 INSTALLATION AC wiring During installation and commissioning of the Mass 4.3.1 Charger, the important safety instructions are applicable at Check if the voltage of your mains source or generator all times. See chapter 2 of this manual. corresponds with the AC input voltage of the battery Please check the contents of the box before you start with charger as mentioned on the type number plate, see the installation. -
Page 10: Ac Safety Grounding
Connection of main batteries settings! Pull the cables through the cable glands of the Mass Charger. Mastervolt offers several Battery Isolators, refer to Crimp on the ring terminals to the cable: www.mastervolt.com • ring M6 for 12/60-2, 12/80-2, 24/50-2 and 48/25;... -
Page 11: Connection Of Second Battery (3A Output)
INSTALLATION CONNECTION OF SECOND BATTERY 4.9.1 Standard alarm mode (3A OUTPUT) In this mode the relay responds to all fault conditions that the Mass Charger can detect such as: no AC input The battery chargers 12/60-2, 12/80-2 and 24/50-2 are voltage, too low DC voltage, voltage sense failure, standard equipped with a second charge output of 3A in temperature sense failure. -
Page 12: Overview Connection Compartment
INSTALLATION 4.12 OVERVIEW CONNECTION COMPARTMENT enclosure Screw terminals AC input: L1, N, PE (24/100-3ph: L1, L2, L3, PE) Earth stud MasterBus connector MasterBus connector enclosure Output (battery) positive connector (maximum 3A) RS232 / Temperature sensor connector Analog connector Output (battery) positive connector Output (battery) negative connector Voltage sense/ potential free alarm contact... -
Page 13: Connection
INSTALLATION 4.14 CONNECTION CAUTION! Too-thin cables and/or loose connections can WARNING cause dangerous overheating of the cables Let installation work be done by a licensed and/or terminals. Therefore tighten electrician. Before beginning with connections well, in order to limit transition connection of the wiring, make the AC resistance as far as possible. -
Page 14: Installation Step-By-Step
INSTALLATION 4.15 INSTALLATION STEP-BY-STEP Attach the battery temperature sensor to the Mark the position of the mounting spots using casing of battery bank 1. the drilling dimensions . Plug the temperature sensor cable into the “temp.sensor” jack. Place the four screws first and hang the Mass Charger over them. -
Page 15: Commissioning After Installation
Avoid having flammable materials close by. Always use the original packing for transportation. Contact your local Mastervolt Service Centre for further details if Now the Mass Charger is ready for operation. After you want to return the apparatus for repair. -
Page 16: Dip Switch Settings
DIP SWITCH SETTINGS 5 DIP SWITCH SETTINGS The Mass Charger settings can be adjusted in two ways: • By means of DIP-switches; • Via the MasterBus network (by means of a remote control panel or an interface connected to a PC with MasterAdjust software);... -
Page 17: Masterbus
MasterBus devices suitable to operate in the MasterBus network. For central monitoring and control of the connected devices Mastervolt offers four different panels, from the small Mastervision compatible 120 x 65mm LCD screen up to the full colour MasterView System panel. All monitoring panels can be used for monitoring, control and configuration of all connected MasterBus equipment. -
Page 18: Masterbus Settings
MASTERBUS SETTINGS 7 MASTERBUS SETTINGS Below parameters can be changed via the MasterBus network by means of a remote control panel or by means of an interface connected to a PC with MasterAdjust software. See applicable user’s manuals for details. Value Meaning Factory setting... -
Page 19: Float
MASTERBUS SETTINGS Value Meaning Factory setting Adjustable range FLOAT Float voltage Float voltage 13.25, 26.50,53.00 V 0.00-16.00/16.00- 32.00/ 32.00-64.00 V Equalize voltage Equalize voltage 15.50/ 31.00/ 62.00 V 0.00-16.00/16.00- 32.00/ 32.00-64.00 V Equalize time Equalize time 360 min 0-600 min ALARM SETPOINTS DC Alrm high on Alarm DC High on... -
Page 20: Events
MASTERBUS SETTINGS 7.11 EVENTS Event x source See section 7.11.1 and 7.11.2 Disabled Event x Select a connected MasterBus device that should take Select… Selectable targets are target action due to a Mass Charger event. system dependent. Event x command Action to be taken by the target device. -
Page 21: Trouble Shooting
If you cannot solve a problem with the aid of contact your local Mastervolt Service Center to solve a the fault finding table, contact your local Mastervolt problem (See section 1.4). -
Page 22: Technical Data
TECHNICAL DATA 9 TECHNICAL DATA SPECIFICATIONS Model 12/60-2 12/80-2 24/50-2 24/75-C Article no. 40010606 40010806 40020506 40020756 INPUT Mains voltage 230V, -10% + 15% 230V, -10% + 15% 230V, -10% + 15% 230V, -10% + 15% Frequency 50 Hz ± 5 Hz 50 Hz ±... - Page 23 TECHNICAL DATA Model 24/100-C 3-24/100 48/25 48/50 Article no. 40021006 40031006 40040256 40040506 INPUT Mains voltage 230V, -10% + 15% 3 x 400 V 230V, -10% + 15% 230V, -10% + 15% Frequency 50 Hz ± 5 Hz 50 Hz ± 5 Hz 50 Hz ±...
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Page 24: Dimensions
TECHNICAL DATA DIMENSIONS Figure 12: Dimensions of C2 enclosure in mm [inch] July 2010 / Mass Charger 12/60-2; 12/80-2; 24/50-2; 24/75; 24/100; 3-24/100; 48/25; 48/50 / EN... - Page 25 TECHNICAL DATA Figure 13: Dimensions of C3 enclosure in mm [inch] EN / Mass Charger 12/60-2; 12/80-2; 24/50-2; 24/75; 24/100; 3-24/100; 48/25; 48/50 / July 2010...
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Page 26: Characteristics (230 V Ac)
TECHNICAL DATA CHARACTERISTICS (230 V AC) Figure 14: Charge current versus input voltage Figure 15: Charge characteristic of the three-step Plus charging method (at 25°C / 77°F) FLOAT EQUALIZE FLOAT Float voltage + 2.25V = 15.50VDC Float voltage = 13.25VDC 10% of Imax Max equalize time = 6hr = voltage... -
Page 27: Ordering Information
RJ12 splitter for C2 enclosure, refer to section 4.11 * standard included with the delivery of the Mass Charger Mastervolt can offer a wide range of products for your electrical installation. See our website www.mastervolt.com for an extensive overview of all our products. -
Page 28: Ec Declaration Of Conformity
• IEC 6100-3-2 Limits for harmonic current emissions ≤16 A per phase Amsterdam, H.A. Poppelier product Manager marine & mobile Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 Fax : + 31-20-6971006 Email : info@mastervolt.com...
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