Mastervolt CHARGEMASTER PLUS 12/100-3 User And Installation Manual
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Mastervolt CHARGEMASTER PLUS 12/100-3 User And Installation Manual

All-in-one battery charger
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CHARGEMASTER PLUS
12/75-3, 12/100-3, 24/40-3, 24/60-3
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ALL-IN-ONE BATTERY CHARGER
USER AND INSTALLATION MANUAL
10000015492/01
www.mastervolt.com

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Summary of Contents for Mastervolt CHARGEMASTER PLUS 12/100-3

  • Page 1 Pour télécharger ce manuel dans d'autres langues, consultez notre site Web : Para descargar este manual en otros idiomas, visite nuestro sitio web: Per scaricare questo manuale in altre lingue, visitare la pagina del prodotto sul nostro sito Web: www.mastervolt.com...
  • Page 2 ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual...

  • Page 3: Table Of Contents

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual TABLE OF CONTENTS 1 GENERAL INFORMATION ........4 4 SETTINGS ..............13 1.1 Use of this manual ..........4 4.1 DIP switch settings ..........13 1.2 Liability ..............4 4.2 MasterBus configuration ........

  • Page 4: General Information

    Part number Serial number with device version "E". Liability Figure 1: Identification label Mastervolt can accept no liability for: The identification label is located at the right-hand side of  Consequential damage resulting from the use of the the ChargeMaster Plus. Important technical information ChargeMaster Plus.

  • Page 5: Safety Instructions

    Use of an attachment or spare part not recommended or Wear eye and clothing protection. Avoid touching eyes sold by Mastervolt may result in a risk of fire, electric while working near battery. shock, or injury to persons.

  • Page 6: Charger Location

    Mastervolt. Such agreement will require the equipment manufacturer either to contract additional reliability When battery is outside vehicle testing of the Mastervolt parts and/or to commit to undertake A SPARK MAY CAUSE BATTERY EXPLOSION. such testing as a part of the manufacturing process. In...

  • Page 7: Installation

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual 3 INSTALLATION  During installation commissioning, safety If added to a CZone or MasterBus network, take the instructions are applicable at all times. network powering into consideration.  Do not install the ChargeMaster Plus straight above Unpacking the batteries because of possible corrosive sulphur In addition to the ChargeMaster Plus the delivery includes:...

  • Page 8: Ac Wiring

    24/60-3 120 Ah circuit breaker for example) must be incorporated in the AC wiring, in accordance with wiring rules. Minimum based on Mastervolt Gel batteries. If connecting batteries of a different manufacturer make sure the 3.3.3 AC safety grounding manufacturer's recommendations are met.

  • Page 9: Overview Of The Connection Compartment

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual   DC fuse holder with a DC fuse, to be integrated in the For MasterBus setup, an RJ45 MasterBus cable (not positive DC cable; see section 3.3.1 for specifications. included).

  • Page 10: Connection Example

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual Connection example This schematic illustrates the general placement of the ChargeMaster Plus in a circuit. It is not meant to provide detailed wiring instructions for any particular electrical installation. Figure 3: Installation drawing of the ChargeMaster Plus Notes: - If the battery temperature remains within 15-25°C, connection of the battery temperature sensor is optional.

  • Page 11: Installation Step-By-Step

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual Installation step-by-step Open the connection compartment by loosening the two screws. Connect the wiring to the screw terminals. Fasten the cable with the strain relief. Integrate a fuse holder in the positive battery wire but do not place the fuse yet! Fit crimp-on cable lugs to the DC cables.

  • Page 12: Commissioning After Installation

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual Attach the battery temperature sensor to the Check all wiring; see also Figure 3 for wiring casing of battery bank 1. details. If all wiring is OK: Place the DC Plug the temperature sensor cable into the fuses.

  • Page 13: Settings

    DIP switch 2 must always be set to the position (0). via a MasterBus USB interface. MasterAdjust software is available as free to download software on the Mastervolt DIP switches 3 to 10 must match the unique number used website: www.mastervolt.com. This tool runs on a in the CZone network;...

  • Page 14: Alarms

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual Parameter Meaning Value range DC 1 OUT Output 1 Output state (Off/pre-float/on) (read only) Output 1 V Voltage of charge output 1 (read only) Output 1 A Output current of charge output 1 (read only) Shunt device A connected MasterShunt can be chosen for feedback on the charged battery.

  • Page 15: Configuration Settings

    Configuration settings The configuration can be done in MasterAdjust, from a laptop or notebook connected to the ChargeMaster Plus via a Mastervolt USB Interface. See applicable user manuals for details. The following table lists the parameters as shown in ...

  • Page 16: Events - System Automation

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual Parameter Meaning Factory setting Value range Alarms Alarm delay Delay time before the alarm is triggered 30sec 5-60sec DC 1 OUT Name Name of this output Output 1 0-16 chars Shunt device Selection of the MasterShunt to which output 1 of Not selected...

  • Page 17: Current Control

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual 4.2.6 Current control If the available power at the AC input is limited. The ChargeMaster can be configured to reduce input current. The Current Control level should be set equal to or lower than the value of the external circuit breaker, which protects the incoming AC power.
  • Page 18 ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual 6. Select the required Charge Method from the drop-down list. 7. Enter an understandable Name for DC 1 OUT, DC 2 OUT and DC 3 IN/OUT. 8. From the DC 3 Charge Method drop-down list, select the required charge method for DC 3 IN/OUT.

  • Page 19: Operating Instructions

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual 5 OPERATING INSTRUCTIONS Note: Once switched on, the ChargeMaster Plus Introduction automatically resumes operation after it was The Mastervolt ChargeMaster Plus is a fully automatic disconnected from an AC source temporarily. battery charger. This...
  • Page 20 ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual The status display has a 3 level menu. Menu navigation is Menu MODE LED color Meaning done by shortly pressing the MODE button. After each Level 1 Green Status menu press the next menu level is shown.

  • Page 21: The 3-Step+ Charge Process

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual 5.4.1 Charge voltages The 3-step+ charge process Bulk Absorption Float Battery charging is accomplished in three automatic AGM or GEL 14.25 / 28.5 14.25 / 28.5 13.80 / 27.6 stages: BULK ABSORPTION...

  • Page 22: Dc 3 In/Out

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual DC 3 IN/OUT Three full outputs. All batteries are charged with the same settings. DC 3 IN/OUT acts as a VSR (Voltage The ChargeMaster Plus is equipped with three outputs; Sensitive Relay).

  • Page 23: Trouble Shooting

    The ChargeMaster Plus is not protected against serious over voltage (>275VAC) on the AC input. If you cannot solve a problem using the fault finding table, contact your supplier or Mastervolt. Make sure you have the part and serial number at hand.

  • Page 24: Technical Data

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual 7 TECHNICAL DATA Specifications 12V models Model 12/75-3 12/100-3 Product code 44310755 44311005 Nominal input voltage* 120/240V 120/240V Nominal input frequency 50/60Hz 50/60Hz Full load consumption 1300VA 1700VA Max. AC input current (@ 240VAC) 5.6A 7.5A Max.

  • Page 25: Specifications 24V Models

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual Specifications 24V models Model 24/40-3 24/60-3 Product code 44320405 44320605 Nominal input voltage* 120/240V 120/240V Nominal input frequency 50/60Hz 50/60Hz Full load consumption 1400VA 2000VA Max. AC input current (@ 230V 7.1A 10.1A Max.

  • Page 26: Dimensions

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual Dimensions Dimensions in mm [inches] ChargeMaster Plus models 12/75-3, 12/100-3, 24/40-3 and 24/60-3.

  • Page 27: 3-Step+ Charging Characteristics Of Flooded Batteries

    ChargeMaster Plus 12/75-3, 12/100-3, 24/40-3, 24/60-3 – User and Installation Manual 3-step+ charging characteristics of flooded batteries...
  • Page 28 N86 W12500 Westbrook Crossing 42 Apollo Drive, Rosedale 1105 AN AMSTERDAM Menomonee Falls, WISCONSIN 53051 AUCKLAND 0632 The Netherlands New Zealand +31 (0)20 34 22 100 +1 800 307 6702, Option 1 + 64 9 415 7261 info@mastervolt.com technical@marinco.com enquiries@bepmarine.com...

This manual is also suitable for:

Chargemaster plus 2/75-3Chargemaster plus 24/40-3Chargemaster plus 24/60-3

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