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CHARGEMASTER PLUS
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24/80-2, 24/110-2
AUTOMATIC BATTERY CHARGER
USER AND INSTALLATION MANUAL
10000015468/06
www.mastervolt.com
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Summary of Contents for Mastervolt CHARGEMASTER PLUS 24/80-2
- Page 1 Pour télécharger ce manuel dans d'autres langues, consultez notre site Web : Para descargar este manual en otros idiomas, visite nuestro sitio web: Per scaricare questo manuale in altre lingue, visitare la pagina del prodotto sul nostro sito Web: www.mastervolt.com...
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Page 2: Table Of Contents
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual TABLE OF CONTENTS 3.7 Connection example ......11 1 GENERAL INFORMATION ......3 3.8 Installation step-by-step ......12 1.1 Use of this manual ........3 3.9 Commissioning after installation ..14 1.2 Liability ............ -
Page 3: General Information
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 1 GENERAL INFORMATION Identification label Use of this manual This manual serves as a guideline for the safe and effective operation and maintenance of the following ChargeMaster Plus models: Part number Model... -
Page 4: Safety Instructions
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 2 SAFETY INSTRUCTIONS consistent with the locally applicable standards IMPORTANT SAFETY and regulations. INSTRUCTIONS 9 Make sure that all wiring is properly installed, in good electrical condition, and correctly SAVE THESE INSTRUCTIONS sized to match the AC ampere rating of the ChargeMaster Plus. -
Page 5: Personal Precautions
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual BATTERIES GENERATE EXPLOSIVE 2 NEVER charge non-rechargeable batteries. 3 NEVER charge a frozen battery. GASES DURING NORMAL BATTERY 4 Excessive battery discharge and/or high OPERATION. FOR THIS REASON, IT IS OF... -
Page 6: When Battery Is Outside Vehicle
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual (5). If positive post is grounded to the chassis, 2 Be sure area around battery is well ventilated see (6). while battery is being charged. 5 For negative-grounded vehicle, connect 3 Clean battery terminals. Be careful to keep POSITIVE (RED) clip from battery charger to corrosion from coming in contact with eyes. -
Page 7: Installation
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 3 INSTALLATION During installation and commissioning, the safety ChargeMaster Plus must be mounted in such instructions are applicable at all times. a way that obstruction of the airflow through the ventilation openings will be prevented. -
Page 8: Ac Wiring
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual distinction between the positive and negative • 120V , 50/60Hz installations (single phase): wire from the battery: Wire Must be Meaning Wire color Meaning Connect to: color connected to: Positive + (POS) -
Page 9: Batteries
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual • Things you need CZone network Points to consider: Make sure you have all the parts you need to install the ChargeMaster Plus: ˗ Up to 40 devices can be connected together •... -
Page 10: Overview Of The Connection Compartment
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual Overview of the connection compartment Front side with open connection compartment Bottom side 1 M8 Common negative output terminal Safety ground connection 2 M6 Positive terminal charge output 2; DC 2 OUT 8... -
Page 11: Connection Example
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual Connection example This schematic illustrates the general placement of the ChargeMaster Plus in a circuit. It is not meant to provide detailed wiring instructions for any particular electrical installation. Figure 3: Installation drawing of the ChargeMaster Plus Notes: - If the battery temperature remains within 15-25°C, connection of the battery temperature sensor is... -
Page 12: Installation Step-By-Step
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual CAUTION! Too-thin cables and/or loose connections cause dangerous overheating of the cables and/or terminals. Therefore, tighten all connections well, to limit transition resistance as far as possible. Use cables of the correct size. - Page 13 ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual Connect the AC wiring to the screw Attach the battery temperature terminals. Fasten the cable with the sensor to the casing of battery bank strain relief. 1. Plug the temperature sensor cable into the “Temp sense”...
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Page 14: Commissioning After Installation
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual having flammable materials close If required, use a small screwdriver to change DIP switch settings. See section 4.1. Switch on the AC power supply. Note: when new, the ChargeMaster Plus will not start charging batteries before activated with the ON/OFF button. -
Page 15: Settings
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 4 SETTINGS Adjustment of the settings of the ChargeMaster In a MasterBus network: Plus can be made in two different ways: DIP switch 1 must always be set to the • By means of DIP switches. -
Page 16: Monitoring
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 4.2.1 Monitoring A remote panel, like the SmartRemote, Touch 10 (CZone) or EasyView 5 (MasterBus), can be used for reading battery information. See applicable user manuals for details. The following table lists the parameters as shown in MasterAdjust. -
Page 17: History
4.2.4 Configuration settings The configuration can be done in MasterAdjust, from a laptop or notebook connected to the ChargeMaster Plus via a Mastervolt USB Interface. See applicable user manuals for details. The following table lists the parameters as shown in MasterAdjust. - Page 18 ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual Parameter Meaning Factory Value range setting Bulk Voltage Bulk voltage (@ 25°C); see section 28.80V 16-32V Minimum time Minimum time of the Bulk phase 120sec 0-240sec since Start bulk timer Start time at Battery voltage trigger point to start 26.50V...
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Page 19: Events - System Automation
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 4.2.5 Events – System automation A CZone/MasterBus device can be programmed to initiate an action at another connected device. This is very helpful in automation of your system but is not required. In MasterBus this is done by means of event based commands. -
Page 20: Mastershunt
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual MasterShunt In a MasterBus network, a MasterShunt can be coupled with output 1 (DC 1 OUT) of the ChargeMaster Plus. The actual measurement data of the MasterShunt will be used to charge the batteries. Refer to the manual of the MasterShunt for information on how to configure your system. - Page 21 ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 6. Select the required Charge Method from the drop-down list. 7. Enter an understandable Name for DC 1 OUT, DC 2 OUT. 8. From the DC 2 Charge Method drop-down list, select the required mode for DC 2 OUT.
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Page 22: Operating Instructions
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 5 OPERATING INSTRUCTIONS Introduction Status display The ChargeMaster Plus is a fully automatic The status display at the front side of the battery charger. This means that under normal ChargeMaster Plus enables you to control the circumstances it can be left switched on with AC charger and monitor the charging process. -
Page 23: The 3-Step+ Charge Process
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual Blinking fast Battery 2 in bulk stage green Blinking slow Battery 2 absorption green stage Solid green Battery 2 in float stage Blinking Network green communication OUTPUT POWER MENU LED State... -
Page 24: Charge Voltages
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 5.4.1 Charge voltages DC Output 2 The ChargeMaster Plus is equipped with one full Bulk Absorption Float output (DC 1 OUT) and one secondary output AGM or 28.5 28.5 27.6 (DC 2 OUT). The total output current is divided over these two outputs. -
Page 25: Storage
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual Storage Open the connection compartment of the ChargeMaster Plus. If it is necessary to put the ChargeMaster Plus Check with a suitable voltage meter whether out of operation, follow the instructions in order... -
Page 26: Trouble Shooting
The ChargeMaster Plus is not protected against serious over voltage (>275V ) on the AC input. If you cannot solve a problem using the fault finding table, contact your supplier or Mastervolt. Make sure you have the part and serial number at hand. Malfunction... - Page 27 ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual Malfunction Possible cause What to do Charge voltage too high Check settings (see chapter 4) Remote panel Display is switched off Switch on display, refer to display manual display shows no...
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Page 28: Technical Data
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 7 TECHNICAL DATA Specifications Model 24/80-2 24/110-2 Product code 44320805 44321105 Nominal input voltage 120/240V 120/240V Nominal input frequency 50/60Hz 50/60Hz Full load consumption 2800VA 3800VA Max. AC input current (@ 230V 11.75A... -
Page 29: Dimensions
ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual Dimensions Dimensions in mm [inches] ChargeMaster Plus models 24/80-2, 24/110-2. Characteristics Output power versus input voltage AC voltage (V) Figure 8: Output power versus input voltage... - Page 30 ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual 3-step+ charging characteristics of flooded batteries Figure 9: 3-step+ charging characteristics of flooded batteries...
- Page 31 ChargeMaster Plus 24/80-2, 24/110-2 – User and Installation Manual...
- Page 32 Customer Service Customer Service Customer Service T: +31 (0) 20 34 22 100 T: +1 800 307 6702, Option 1 T: +64 9 415 7261 Option 1 E: info@mastervolt.com E: orderentry@marinco.com E: enquiries@bepmarine.com Technical Support Technical Support Technical Support T: +31 (0) 20 34 22 100...
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Questions and answers
all lights blink orange, and charger does not charge. Green lights not lit
When all lights blink orange on a Mastervolt 24/80-2 charger and the green lights are not lit, it indicates that there is no output voltage or current, and no AC input is detected. This suggests a problem with the AC input, such as disconnected wiring, low voltage, or an inactive generator.
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