Toro ProPass 200 Operator's Manual
Top dresser with twin spinner, serial no. 401380001 and up
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Also See for ProPass 200:
- Service manual (130 pages) ,
- Operator's manual (44 pages) ,
- Installation instructions manual (16 pages)
Related Manuals for Toro ProPass 200
Summary of Contents for Toro ProPass 200
- Page 1 Form No. 3418-725 Rev A ProPass 200 Top Dresser with Twin Spinner Model No. 44701—Serial No. 401380001 and Up Model No. 44751—Serial No. 401380001 and Up *3418-725* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or RF2CAN: additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers ©...
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Page 3: Table Of Contents
Contents on the product. Write the numbers in the space provided. Important: With your mobile device, you can Safety ............... 4 scan the QR code (if equipped) on the serial General Safety ........... 4 number decal to access warranty, parts, and other Safety and Instructional Decals ...... -
Page 4: Safety
Safety Handheld Remote Messages (EH Models Only) ............. 44 General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders. •... -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal119-6854 119-6854 decal119-6809 119-6809 1. Floor speed 1. Read the Operator's Manual for instructions on cleaning the machine. - Page 6 decal119-6810 119-6810 1. Read the Operator's Manual. 2. 2 people required to lift. decal119-6820 119-6820 1. Spinner speed adjustment decal119-6855 119-6855 1. Spinner speed decal119-6817 119-6817 1. Fine tuning spinners decal119-6856 119-6856 1. Floor speed decal119-6816 119-6816 decal119-6804 119-6804 1. Slide adjustment 1.
- Page 7 decal119-6814 119-6814 1. Light spread spinner adjustment settings (refer to the 3. Warning—slide adjustment and tailgate adjustment. Operation section for more information). 2. Heavy spread spinner adjustment settings (refer to the Operation section for more information). decal119-6806 119-6806 1. Warning—read the Operator's Manual. 4.
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Page 8: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Hopper guard Button head bolt (1/4 x 5/8 inch) Set up the machine base model. Locknut Power harness Socket bracket Socket bracket, heavy Carriage screw Install the power harness. -
Page 9: Setting Up The Machine Base Model
Setting Up the Machine Base Model Parts needed for this procedure: Hopper guard Button head bolt (1/4 x 5/8 inch) Locknut g013204 Figure 4 Procedure 1. Shipping bracket Remove the base model machine from the shipping crate. Lift the twin spinner out of the hopper using the At the rear of the twin spinner, remove the bolt twin spinner outer grab handles and place the and nut attaching the machine lifting device... -
Page 10: Installing The Power Harness
If you will use more than 1 vehicle with the machine, purchase additional power harnesses from your Toro distributor. Mount the socket bracket to a fixed point at the rear of the tow vehicle using 1 of the mounting... -
Page 11: Installing The Hopper Extension Kit
Installing the Hopper Extension Kit Parts needed for this procedure: Hopper extension (front) Hopper extension (rear) Bolt Flange nut g013261 Figure 8 1. Socket bracket Procedure Remove the hopper extensions from the box Route and secure the electrical wiring from the and identify the front and the rear (Figure 10 battery to the electrical plug bracket... -
Page 12: Mounting The Hopper To The Tow Chassis
g237533 Figure 12 Hopper extension kit installed g013209 Figure 13 1. Lifting bracket WARNING Do not attempt to lift the bed and hopper Mounting the Hopper to the with the Tow-Behind Chassis, ProGator, Workman, or TDC Chassis connected. Tow Chassis The lifting bracket is not capable of lifting the entire machine. -
Page 13: Connecting The Intermediate Wire
Connecting the Connecting the On/Off Intermediate Wire Harness Pendant Model 44701 Only Parts needed for this procedure: Intermediate wire harness Parts needed for this procedure: On/off pendant Procedure Plug the intermediate wire harness into the power Procedure harness connector on the machine (Figure 15 Figure 16). -
Page 14: Assembling The Handheld Remote
Secure the cover with 6 screws (Figure 18) and torque them to 1.5 to 1.7 N∙m (13 to 15 in-lb). Install the handheld remote into the magnetic remote bracket, slide the halves together to Assembling the Handheld secure the remote, and tighten the bolt in the magnet (Figure 19). -
Page 15: Product Overview
Product Overview Controls Flow Control Valve for Floor Model 44701 Only A hydraulic flow control valve controls the speed of the conveyor belt. The highest speed setting is 10 and is typical for most applications found on the Color-Coded Operation System decals. - Page 16 A hydraulic flow control valve controls the speed of the option (Twin Spinner). The spinner icon indicates the speed percentage for the wireless controller only—for standard hydraulics, place the control in the appropriate color area, starting at the dotted line and adjust speeds within the color zone as required.
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Page 17: Specifications
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. To best protect your investment and maintain optimal... -
Page 18: Operation
Connecting the Machine to Operation a Tow Vehicle Before Operation Safety WARNING • The machine has different balance, weight, and handling characteristics compared to some other Standing between the machine and the types of towed equipment. Read and understand tow vehicle during coupling could result in the contents of this Operator's Manual before serious injury. -
Page 19: Turning The Machine Power On/Off
Turning the Machine Power On/Off When finished working with the machine, always press the E-S button (Figure 27) to disable the electrical system. When beginning work with the machine, you must pull the E-S button back out before turning on the handheld remote. g237530 Figure 27 1. -
Page 20: Preparing The Machine For Operation
Preparing the Machine for Operation The machine features a unique color-coded operation system that takes the guess-work out of setting up your machine. Simply choose the spread, identify the color, and then adjust each setting to match that color to get a perfect spread every time. - Page 21 Setting the Tailgate, Spinner Speed, Slide, and Floor Speed Once you have selected the desired spread and ensured that the blades are properly adjusted, set the g013699 rest of the machine adjustments. Figure 33 Each setting is indicated on the machine by Tailgate Decal Symbol corresponding color decals (Figure...
- Page 22 Standard Hydraulics (Model 44701): Set the hydraulic control to the dotted start line in the corresponding color area (Figure 36). You can vary the speeds if required within the corresponding color section. g013709 Figure 38 Slide Decal Symbol g013707 Figure 36 g013710 Figure 39 Wireless Control (Model 44751): Set according to...
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Page 23: During Operation Safety
To correct this, the base setting adjustment has an – Watch for holes or other hidden hazards. illustration indicating the correct re-positioning of the – Use caution when operating on a steep slope. base (Figure 41). Travel straight up and down slopes. Reduce speed when making sharp turns or when turning on hillsides. -
Page 24: Slope Safety
– Be careful when turning and avoid unsafe and review the conditions in which the machine is maneuvers. being operated to determine whether the machine can be operated in the conditions on that day and – Always ensure that the machine is connected at that site. -
Page 25: Wireless Controller Safety (Model 44751 Only)
Note: For wireless models the A Engage the parking brake on the tow vehicle, TART function can be used in place of the O shut off the engine, and remove the key. PTION and F functions as a single TART LOOR TART Place blocks under 2 wheels of the machine... - Page 26 Handheld Remote g029772 Figure 42 1. LCD display 10. Floor Start 2. Remote status LED 11. Floor Stop 3. All Start: starts floor and 12. Decrease floor speed option 4. On/Off 13. Increase floor speed 5. Store: saves preset 14. Option start settings 6.
- Page 27 Button Name Primary Function Increases the floor speed. LOOR Three separate preset values may be stored for both floor and option speeds. RESET RESET RESET Used in conjunction with the P button to store or establish a preset TORE RESET memory.
- Page 28 Key Functionality Elements • When you turn the handheld remote on, the display should read FLR OFF and OPT OFF in approximately 5 seconds. If the words “waiting for base” are in the display, check to ensure there is electrical power to the base unit and ensure the button on the base unit is out.
- Page 29 Using the Liquid Crystal Display backlighting increases power consumption and will shorten the life span of the batteries; the lower the (LCD) backlighting, the longer the battery life span. The 2 line, 8 character-per-line LCD (Liquid Crystal Display) shows status and activity as the remote buttons are pressed.
- Page 30 Understanding the Remote Status The remote status LED blinks slowly at 2 Hz (twice per second) when the handheld remote is transmitting but no buttons are being pressed, when the floor and option buttons active. When you press a button, the light will blink at 10 Hz.
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Page 31: Operating The Floor And Option
Associating the Handheld Remote Battery Life, Operating Frequency, with the Base Base and Remote ID Display Hold down the A and O The factory initially associates the remote to the base PTION buttons simultaneously to display multiple points of allowing them to communicate; however, there may information. - Page 32 Note: change. The next time you use the remote, the setting Changes to the option settings while the will revert to the previously stored value. option is running are immediately effective, but they are temporary unless you store the new setting by Note: A 10 second timer starts when you press pressing O...
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Page 33: Setting The Preset 1, 2, And 3 Buttons
indicating that the remote is in a set-only mode. In this set-only mode, you can adjust either setting up or down, but the floor and option do not activate, remaining off. This allows you to set the desired speeds or use the stored settings without causing Press the A button to store the values. -
Page 34: Using A Preset Mode
Loading the Hopper then , or WARNING The screen will display PRESET SAVED. Ensure that the machine is connected to the tow vehicle before loading. Note: If you hold the S button and press a TORE button while either the floor or option are off, RESET Do not carry loads that exceed the load limits of the no new value is stored for either floor or option;... -
Page 35: Traveling
Turning clearances are limited correct position during operation. On Toro tow-behind if you have an option mounted on the machine. chassis the jack stand is located on the hitch tube (Figure 47). -
Page 36: Using The Storage Stand
g013338 Figure 48 g013777 Figure 49 1. Jack stands on Truckster Direct Connect 1. Rear jack stands 3. Locking pin 2. Front storage legs Using the Storage Stand Using the vehicle lift cylinder, lower the front of Park the work vehicle in the storage spot for the the machine until the front storage stand legs machine. - Page 37 g013778 Figure 51 1. Lift cylinder locking pin Store the cylinders in the storage clips. Engage the hydraulic lift lock lever on the vehicle to prevent accidental extension of the lift cylinders. Raise the rear jack stands until enough clearance is attained to drive the vehicle away from the machine.
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Page 38: Maintenance
Figure 54). Note: To obtain an electrical schematic or a hydraulic Clean the grease fittings. schematic for your machine, visit www.Toro.com. Pump the grease into the bearings and the WARNING bushings. Working on the machine before disconnecting Clean off the excess grease. -
Page 39: Daily Checks
Hydraulic System Safety • Ensure that all hydraulic-fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor. -
Page 40: Maintaining The Conveyor Belt System
Toro PremiumTransmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts Tension catalog or Toro distributor for part numbers.) Perform the tensioning procedure only if the belt is Alternative fluids: If the specified fluid is not available,... -
Page 41: Washing The Machine
Washing the Machine track outside the grooves. To track the belt, do the following: Salts, road tar, tree sap, fertilizers, or chemicals may Determine which side the belt is tracking damage the painted finish of the machine. Wash off towards. these deposits as soon as possible with detergent and Remove the safety covers from both front water. -
Page 42: Storage
Storage Fully open the rear gate and spray water inside the hopper assembly and the rear gate area. Inspect the side seals and replace if necessary. Before storing the machine for the season, do the Locate the clean-out decal on the front of the following: machine (Figure... -
Page 43: Troubleshooting
Something wrong in the wiring; contact your Toro Distributor. BASE is bad; contact your Toro Distributor. Blink once, pause, blink twice, long Version incompatibility of the BASE Wrong software (install the correct... - Page 44 Reseting the Fault Code After solving the problem, reset the fault codes by disconnecting and reconnecting diagnostic connectors. The diagnostic light will flash continuously at 1 Hz (1 flash per second). Exiting Diagnostic Mode Push the E-S button down to turn off the power; refer to E-Stop Button (page 16).
- Page 45 Notes:...
- Page 46 Notes:...
- Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.