Related Manuals for Toro 2000 Series
Summary of Contents for Toro 2000 Series
- Page 1 Form No. 3441-196 Rev B 2000 Series HDX SD 132cm Riding Mower Model No. 77292TE—Serial No. 400000000 and Up *3441-196* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or situation which, if not avoided, could result in additional information, contact an Authorized Service death or serious injury. Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 •...
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Page 3: Table Of Contents
Contents Replacing the Emissions-Air Intake Filter.............. 41 Fuel System Maintenance ........42 Safety ............... 4 Replacing the Fuel Filter ........42 General Safety ........... 4 Servicing the Fuel Tank........42 Slope Indicator ........... 5 Electrical System Maintenance ......43 Safety and Instructional Decals ......6 Electrical System Safety ........ -
Page 4: Safety
Safety This machine has been designed in accordance with EN ISO 5395. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before starting the engine. -
Page 5: Slope Indicator
Slope Indicator g011841 Figure 3 You may copy this page for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark decal106-5517 1. Indicates the blade is identified as a part from the original 106-5517 machine manufacturer. - Page 7 decal112-3858 112-3858 1. Read the Operator's 3. Remove the key before Manual. adjusting the height of cut. 2. Read the Operator's 4. Height-of-cut settings Manual before performing maintenance. decal116-8588 116-8588 1. Read the Operator’s Manual. 2. Rotate the drive release knob to loosen, slide the knob, and tighten.
- Page 8 decal117-1194 117-1194 1. Belt routing 2. Engine decal126-7816 126-7816 1. Height of cut decal117-3848 117-3848 1. Thrown object hazard—keep bystanders away. 2. Thrown object hazard, raised deflector—do not operate without the deflector, discharge cover, or grass collection system in place. 3.
- Page 9 decal126-9939 126-9939 1. Read the Operator’s 2. Fill to the bottom of the Manual. filler neck; warning—do not overfill the tank. decal136-8992 136-8992 1. Fuel—full 3. Fuel—empty 2. Fuel—50% decal136-9024 136-9024 1. Read the Operator’s 4. Grease point Manual before performing maintenance.
- Page 10 decal126-6183 decal126-6194 126-6183 126-6194 1. Traction control 4. Neutral 1. Traction control 4. Neutral 2. Fast 5. Reverse 2. Fast 5. Reverse 3. Slow 3. Slow decal136-1305 136-1305 1. Fast 4. Choke 2. Continuous-variable setting 5. Work light (optional) 3. Slow 6.
- Page 11 decal136-1720 136-1720 1. Cam lock 2. Cam unlock decal132-0871 132-0871 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
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Page 12: Product Overview
Key Switch Product Overview The key switch, used to start and shut off the engine, has 3 positions: O , and S . Refer to TART Starting the Engine (page 25). Choke Control Use the choke control to start a cold engine. Throttle Control The throttle controls the engine speed, and it has a continuous-variable setting from the S... - Page 13 Battery-Indicator Light If you turn the key switch to the O position for a few seconds, the battery voltage displays in the area where the hours are normally displayed. The battery light turns on when the key switch is turned on and when the charge is below the correct operating level (Figure Motion-Control Levers...
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Page 14: Specifications
391 to 434 kg (862 to 957 lb) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 15: Before Operation
Fuel Safety Operation • Fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and Note: Determine the left and right sides of the others and can damage property. machine from the normal operating position. –... -
Page 16: Adding Fuel
Adding Fuel Note: Do not fill the fuel tank completely full. The empty space in the tank allows the fuel to expand. Recommended Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). -
Page 17: Using The Rollover-Protection System
Using the Rollover-Protection System (ROPS) WARNING To avoid injury or death from rollover, keep the roll bar in the fully raised, locked position and use the seat belt. Ensure that the seat is secured to the machine. WARNING There is no rollover protection when the roll bar is in the down position. -
Page 18: Using The Safety-Interlock System
Using the Safety-Interlock Test the safety-interlock system before you use the machine each time. If the safety system does not System operate as described below, have an Authorized Service Dealer repair the safety system immediately. Sit on the seat, engage the parking brake, and WARNING move the blade-control switch (PTO) to the O If the safety-interlock switches are... -
Page 19: Positioning The Seat
Positioning the Seat Adjusting the Rear-Shock Assemblies The seat can move forward and backward. Position the seat where you have the best control of the The MyRide™ suspension system adjusts to provide machine and are most comfortable (Figure 10). a smooth and comfortable ride. You can adjust the rear 2-shock assemblies to quickly and easily change the suspension system. -
Page 20: Using Attachments And Accessories
Using Attachments and Accessories Use only Toro approved attachments and accessories. If you add more than 1 accessory-mount kit (i.e., bucket kit or universal mount kit) is added to any of the 4 locations shown in Figure 13, add a front-weight kit. - Page 21 The ROPS is an integral safety device. Do not remove any of the ROPS components from the • Use only accessories and attachments approved machine. by Toro. • Ensure that the seat belt is attached and that you • This machine produces sound levels in excess can release it quickly in an emergency.
- Page 22 If possible, keep the deck lowered to the ground Authorized Service Dealer to inspect the ROPS. while operating on slopes. Raising the deck while • Use only Toro approved accessories and operating on slopes can cause the machine to attachments for the ROPS. become unstable.
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Page 23: Entering The Operator's Position
Entering the Operator’s Disengaging the Parking Brake Position Use the mower deck as a step to get into the operator’s position (Figure 16). g192635 g029797 Figure 18 Figure 16 1. Step here. Operating the Parking Brake Always engage the parking brake when you stop the machine or leave it unattended. -
Page 24: Operating The Mower Blade-Control Switch (Pto)
Operating the Mower Operating the Throttle Blade-Control Switch (PTO) You can move the throttle control between F positions (Figure 21). The blade-control switch (PTO) starts and stops the Always use the F position when engaging the PTO. mower blades and any powered attachments. Engaging the Blade-Control Switch (PTO) Note:... -
Page 25: Starting The Engine
Starting the Engine Shutting Off the Engine Note: A warm or hot engine may not require choking. CAUTION Important: Do not engage the starter for more Children or bystanders may be injured if they than 5 seconds at a time. Engaging the starter move or attempt to operate the machine while motor for more than 5 seconds can damage the it is unattended. -
Page 26: Using The Motion-Control Levers
Using the Motion-Control WARNING Levers The machine can spin very rapidly. You may lose control of the machine and cause personal injury or damage to the machine. • Use caution when making turns. • Slow the machine down before making sharp turns. -
Page 27: Using The Side Discharge
Adjusting the Height of Cut Using the Transport Lock The transport lock has 2 positions, and is used with the deck-lift pedal. There is a L position and an U position for the transport position of the NLOCK mower deck (Figure 28). -
Page 28: Adjusting The Anti-Scalp Rollers
Adjusting the Height-of-Cut Pin Adjusting the Anti-Scalp Rollers Adjust the height-of-cut from 38 to 127 mm (1-1/2 to 5 inches) in 6 mm (1/4 inch) increments by moving the height-of-cut pin into different hole locations. Whenever you change the height of cut, adjust the height of the anti-scalp rollers. -
Page 29: Operating Tips
It is best to cut only about a third of the grass blade. genuine Toro replacement blade. Cutting more than that is not recommended unless grass is sparse, or it is late fall when grass grows After Operation more slowly. -
Page 30: Using The Drive-Wheel Release Valves
Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Locate the bypass levers behind the seat, down on the left and right side of the frame. To push the machine, move both bypass knobs rearward and lock them into place (Figure 33). -
Page 31: Transporting The Machine
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury. - Page 32 If using a trailer, connect it to the towing vehicle and connect the safety chains. If applicable, connect the trailer brakes and lights. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 34).
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Page 33: Maintenance
Keep your hands and feet away from moving • To ensure optimum performance, use only parts or hot surfaces. If possible, do not make genuine Toro replacement parts and accessories. adjustments with the engine running. Replacement parts and accessories made by •... -
Page 34: Pre-Maintenance Procedures
Every 500 hours • Check the parking brake adjustment. • After the initial change—change the hydraulic-system filters and fluid when using Toro® HYPR-OIL™ 500 fluid. (Change it more often under dirty or dusty conditions) • Check the battery charge. Monthly •... -
Page 35: Removing The Sheet-Metal Guard
Removing the Sheet-Metal Lubrication Guard Greasing the Machine Loosen the 2 front bolts and remove the sheet-metal guard to access the mower belts and spindles Service Interval: Every 25 hours—Grease the front (Figure 38). After performing maintenance, install the caster axles. (more often in dirty or sheet-metal guard and tighten the bolts. -
Page 36: Engine Maintenance
Engine Maintenance Engine Safety • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. Allow engine components to cool before performing maintenance. • Do not change the engine governor speed or overspeed the engine. -
Page 37: Servicing The Engine Oil
Important: Carefully slide the primary filter over the safety If you overfill or underfill the engine filter (Figure 40). crankcase with oil and run the engine, you may damage the engine. Note: Ensure that the primary filter is fully Park the machine on a level surface, disengage seated by pushing on the outer rim while the blade-control switch (PTO), and engage the installing it. - Page 38 Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Drain the oil from the engine (Figure 43). g036856 g036856 g311705 Figure 42 g027734 Figure 43 Changing the Engine Oil Note: Dispose of the used oil at a recycling center.
- Page 39 Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 44). g036856 g235264 Figure 44 Start the engine and drive to a flat area. Check the oil level again.
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Page 40: Servicing The Spark Plug(S)
Servicing the Spark Plug(s) Service Interval: Every 100 hours Ensure that the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plug and a gapping tool or feeler gauge to check and adjust the air gap. -
Page 41: Cleaning The Cooling System
Cleaning the Cooling Checking the Spark System Arrester Park the machine on a level surface, disengage For Machines with a Spark the blade-control switch (PTO), and engage the Arrester parking brake. Shut off the engine, remove the key, and wait Service Interval: Every 50 hours for all moving parts to stop before leaving the operating position. -
Page 42: Fuel System Maintenance
Fuel System Maintenance DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Refer to Fuel Safety (page 15) for a complete list of fuel related precautions. Replacing the Fuel Filter Service Interval: Every 500 hours/Yearly (whichever comes first) (more often in dusty,... -
Page 43: Electrical System Maintenance
Electrical System Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the Maintenance operating position. Remove the battery as shown in Figure Electrical System Safety • Disconnect the battery before repairing the machine. - Page 44 Installing the Battery Install the battery in the machine and connect the battery cables; refer to Installing the Battery Position the battery in the tray with the terminal (page 44). posts opposite from the hydraulic tank (Figure Note: 50). Do not run the machine with the battery disconnected;...
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Page 45: Servicing The Fuses
Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows check the component and circuit for a malfunction or short. Checking the Seat Belt The fuses are located on the right console next to the seat (Figure 53). -
Page 46: Adjusting The Tracking
Adjusting the Tracking Disengage the blade-control switch (PTO). Drive to an open, flat area and move the motion-control levers to the N EUTRAL LOCK position. Move the throttle midway between the F positions. Move both motion-control levers forward until they both hit the stops in the T-slot. Check which way the machine tracks. -
Page 47: Checking The Tire Pressure
Checking the Tire Pressure Brake Maintenance Service Interval: Every 50 hours/Monthly (whichever comes first) Adjusting the Parking Maintain the air pressure in the front and rear tires Brake at 90 kPa (13 psi). Uneven tire pressure can cause uneven cut. Check the tires when they are cold to get Service Interval: Every 500 hours the most accurate pressure reading. - Page 48 Rotate the brake-linkage shaft until the end aligns with the hole in the lever. • Shorten the linkage by turning it clockwise. • Lengthen the linkage by turning it counterclockwise. Insert the brake-linkage shaft into the parking-brake hole and secure with the cotter pin.
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Page 49: Belt Maintenance
Remove the spring tension from the g028279 spring-loaded idler pulley. Refer to Figure Figure 62 Note: Use the spring removal tool (Toro Part 1. Spring-removal tool (Toro 4. Idler arm Part No. 92–5771) No. 92-5771) to remove the spring from the 2. Idler spring 5. -
Page 50: Replacing The Hydraulic-Pump-Drive Belt
Install the belt covers and the bolts attached to them (Figure 63). g036860 Figure 64 1. Clutch stop Remove the idler spring from the post (Figure g027730 65). Figure 63 Remove the existing belt from the hydraulic-pump-drive pulleys and the Install the sheet-metal guard;... -
Page 51: Controls System Maintenance
Adjusting the Tilt Controls System Park the machine on a level surface, disengage Maintenance the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait Adjusting the for all moving parts to stop before leaving the operating position. - Page 52 Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Push the deck-lift pedal, remove the height-of-cut pin, and lower the mower deck to the ground Raise the rear of the machine up and support it with jack stands (or equivalent support) just high...
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Page 53: Hydraulic System Maintenance
Hydraulic System Capacity (with filters removed): Every 500 hours—After the initial 4.45 L (150 fl oz) change—change the hydraulic-system filters and fluid when using Toro ® HYPR-OIL ™ 500 fluid. (Change it more often under dirty or Checking the Hydraulic... - Page 54 Shut off the engine, remove the key, and wait Install the filter guards over each filter that you for all moving parts to stop before leaving the previously removed. operating position. Use the 3 screws to secure the filter guards. Allow the engine to cool.
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Page 55: Bleeding The Hydraulic System
Bleeding the Hydraulic System Raise the rear of machine and support it with jack stands (or equivalent support) just high enough to allow the drive wheels to turn freely. g017625 Figure 72 1. Jacking points Start the engine, move the throttle control ahead g027477 to the 1/2 throttle position, and disengage the Figure 71... -
Page 56: Mower Deck Maintenance
Mower Deck Check the fluid level in the expansion reservoir a final time. Add the specified fluid as until it Maintenance reaches the F line on the expansion reservoir. Blade Safety • Inspect the blades periodically for wear or damage. •... - Page 57 g006530 Figure 73 1. Cutting edge 3. Wear/slot forming g014973 Figure 75 2. Curved area 4. Crack 1. Blade (in position for measuring) 2. Level surface Checking for Bent Blades 3. Measured distance between blade and the surface (A) Note: The machine must be on a level surface for Rotate the same blade 180 degrees so that the following procedure.
- Page 58 g014973 Figure 77 1. Opposite blade edge (in position for measuring) 2. Level surface 3. Second measured distance between blade and surface (B) g017443 If the difference between A and B is greater Figure 78 than 3 mm (1/8 inch), replace the blade with a new blade;...
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Page 59: Adjusting The Side-To-Side Leveling And The Blade Slope
Position the mower deck in the transport-lock position. Carefully rotate the blades from side to side. Measure between the blade tip and the flat g000553 Figure 80 surface (Figure 81). If the measurements are not within 5 mm (3/16 inch), adjust the leveling; 1. -
Page 60: Removing The Mower Deck
Loosen the locknuts (Figure 84) on all 4 corners and ensure that the mower deck is sitting securely on all 4 blocks. Remove any slack from the deck hangers and make sure the deck-lift foot lever is pushed back against the stop. Tighten the 4 locknuts. -
Page 61: Replacing The Grass Deflector
g036866 Figure 85 1. Remove the nuts and bolts here. g015594 2. Remove the nuts and bolts here. Figure 86 1. Bolt 5. Spring installed Slide the deck out to the right side of the 2. Spacer 6. Grass deflector machine. -
Page 62: Cleaning
Cleaning Cleaning under the Mower Deck Service Interval: Before each use or daily Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 63: Storage
Storage Check the condition of the blades; refer to Servicing the Cutting Blades (page 56). Prepare the machine for storage when non-use Storage Safety occurs over 30 days. Prepare the machine for storage as follows: • Shut off the engine, remove the key, and wait for all moving parts to stop before you leave the Add a petroleum-based operator’s position. -
Page 64: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The engine overheats. 1. The engine load is excessive. 1. Reduce the ground speed. 2. The oil level in the crankcase is low. 2. Add oil to the crankcase. 3. The cooling fins and air passages 3. - Page 65 Problem Possible Cause Corrective Action The machine pulls to the left or right (with 1. The tracking needs adjustment 1. Adjust the tracking. the motion-control levers fully forward). 2. The tire pressure in the drive tires is 2. Adjust the tire pressure in the drive not correct.
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Page 66: Schematics
Schematics g037072 Wire Diagram (Rev. A) - Page 67 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.