Galfre FR/D 165 Operator And Maintenance Manual
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Galfre FR/D 165 Operator And Maintenance Manual

Rotary disc mowers
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ROTARY DISC MOWERS
FR/D 165 – FR/D 210
P-FR/D 210 – P-FR/D 245 – P-FR/D 285 – P-FR/D 320
SP-FR/D 210 – SP-FR/D 245 – SP-FR/D 285 – SP-FR/D 320
Via Centallo, 136 - 12044 ROATA CHIUSANI - CENTALLO (CN) - ITALY
Tel. 0171.718005
Fax 0171.718004
Internet: www.galfre.net
E-mail: info@galfre.net
"Contains Declaration of Conformity" (EC)
Read this Manual thoroughly before operating the machine

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Summary of Contents for Galfre FR/D 165

  • Page 1 L L L L E E E E ROTARY DISC MOWERS FR/D 165 – FR/D 210 P-FR/D 210 – P-FR/D 245 – P-FR/D 285 – P-FR/D 320 SP-FR/D 210 – SP-FR/D 245 – SP-FR/D 285 – SP-FR/D 320 Via Centallo, 136 - 12044 ROATA CHIUSANI - CENTALLO (CN) - ITALY Tel.
  • Page 2 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 À À À Galfrè Domenico & C. s.n.c. La Ditta Via Centallo, 136 - ROATA CHIUSANI – 12044 CENTALLO (CN) Italy Tel 0171.718005 Fax 0171.718004 dichiara sotto la propria responsabilità che la macchina: Modello ……………...

  • Page 3: Table Of Contents

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 TABLE OF CONTENTS INTRODUCTION ---------------------------------------------------------------- 4 GENERAL INFORMATION ------------------------------------------------------ 5 ----------------------------------------------------- 5 INFORMATION ON THE MANUAL ---------------------------------------------------- 6 INFORMATION ON THE MACHINE 2.2.1 Identification of the machine ------------------------------------------------------------------------ 7 2.2.2 Conforming use --------------------------------------------------------------------------------------- 8 2.2.3...

  • Page 4: Introduction

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 1 INTRODUCTION The manual and the attached declaration of conformity shall be considered part of the machine until its disposal and have to be passed on to new operators or owners.

  • Page 5: General Information

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2 GENERAL INFORMATION 2.1 INFORMATION ON THE MANUAL This operator’s manual is designed to help familiarise you with operation and maintenance of the machine. Performance and life of the machine depend upon proper maintenance and safe operating practices.

  • Page 6: Information On The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2 INFORMATION ON THE MACHINE The materials used for building GALFRÈ snc mowers have been chosen according to the tasks for which the machine has been designed and built: any non-conforming use can cause damages to persons and property and affect the operation of the machine.

  • Page 7: Identification Of The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2.1 DENTIFICATION OF THE MACHINE The machine identification plate, located on the frame, bears the EC mark, the Manufacturer’s data, the model, the serial number, the year of manufacturing and the mass of the machine.

  • Page 8: Conforming Use

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2.2 ONFORMING USE ROTARY DISC MOWERS have been designed and built for use in agriculture for mowing grass, pasture and permanent grasslands, alfalfa and other kinds of fodder crop. The machine has been designed for professional users and shall be operated exclusively by authorised trained staff holding driving licence.

  • Page 9: Adverse Field Conditions

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2.3 DVERSE FIELD CONDITIONS This section illustrates the main adverse field conditions when using the MOWER: o Make sure that there are not any stones or rocks on the ground (diameter over 8-12 cm);...

  • Page 10: Features Of The Machine

    GALFRÈ rotary disc mowers are available in different models in oreder to meet customers’ specific needs: FR/D 165 - FR/D 210 P-FR/D 210 - P-FR/D 245 – P-FR/D 285 – P-FR/D 320 SP-FR/D 210 - SP-FR/D 245 – SP-FR/D 285 – SP-FR/D 320 “FR/D”...

  • Page 11: Main Components

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.3.2. AIN COMPONENTS A. Curtain I. “Three point linkage” B. Lift arms couplings J. Hydraulic cylinder C. Stand K. Gearbox D. Inner cover L. Windrow-former E. Support leg (drive shaft) M.

  • Page 12: Technical Features

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.4. TECHNICAL FEATURES The machines are drawn by the tractor by means of the three point linkage. The machines are equipped with rotary cutter-holder discs of oval shape operated by the power takeoff of the tractor.
  • Page 13 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 The MOWERS are manufactured in three models, namely FR/D (available in 2 versions), P-FR/D and SP-FR/D (available in 3 versions). FR/D FR/D P-FR/D P-FR/D P-FR/D P-FR/D Rotare disc mowers Required power HP/KW 22/30...

  • Page 14: Noise Level

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.5 NOISE LEVEL Noise level tests are carried out on all machines manufactured by GALFRÈ snc in cooperation with IMAMOTER, CNR Turin. Depending on the position of the machine the noise level varies between 85,8 dB(A) and 87,9 dB(A).

  • Page 15: Packing, Transport And Lifting

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.6 PACKING, TRANSPORT AND LIFTING The machine can be delivered with or without packing. If it is delivered with packing, mount the curtain (see par. 6.5). When the machine is not attached to the tractor, it can be raised by means of a crane, using the pull eye bolt as shown in the label attached to the machine.

  • Page 16: Storage

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.7 STORAGE If the machine is not used for a long period it is necessary to store it inside to avoid exposure to weather and dust. Before operating it again, it is good practice to clean the machine and lubricate all mechanical components to prevent rust.

  • Page 17: Safety Rules

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 FOLLOWING SAFETY RULES ARE SERIOUS FOR YOUR SAFETY AND THE SAFETY OF OTHERS: READ THEM THOROUGHLY AND FOLLOW WITHOUT EXCEPTION. 3 SAFETY RULES When operating, checking or doing maintenance, follow the existing safety rules.

  • Page 18: Safety And Accident Prevention Rules

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 3.1 SAFETY AND ACCIDENT PREVENTION RULES The safety rules described in the manual refer exclusively to the purpose for which the machine has been designed and built. In addition to the recommendations contained in the manual hazard control and accident prevention depend upon the awareness, concern, prudence and proper training of personnel.
  • Page 19 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 DANGER! For your safety and the safety of others do not tamper with, damage or remove safety devices. ATTENTION! While working make sure that no people or animals are within 50 m of the machine.
  • Page 20 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 o There might be some dust production during operation. It is recommended to use tractors equipped with cabins with filters on the fan system or to use suitable fan devices such as masks in order to protect the breathing system.
  • Page 21 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 o Replace worn or damaged drive shaft guards. o When the machine is not connected to the power takeoff, the hydraulic hoses and the drive shaft shall be properly secured to their support elements.
  • Page 22 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 o Any changes and modifications to the machine could cause injury or accident for which the operator only shall be held liable. DANGER Pinching and crushing hazard when bringing the to the transport and working position.

  • Page 23: Safety Signs With Warning Symbols

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 3.2 SAFETY SIGNS WITH WARNING SYMBOLS Following symbols are intended to alert the operator to a potentially hazardous situation and call attention to safety precautions. Safety labels affixed to the machine indicate the existence of hazard and safety precautions that shall be followed.
  • Page 24 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6. ATTENTION! – DANGER Rotating knives. Keep hands and feet away from moving parts. 7. ATTENTION! Thrown object hazard, do not approach the machine. Keep a safe distance of at least 50 meters from the machine.
  • Page 25 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 13. ATTENTION! – Crushing hazard. Stand clear when cutter bar is being raised. 14. ATTENTION! Hook the machine at the indicated points for raising. 15. Wear proper protective equipment.

  • Page 26: Location Of Safety Signs On The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 3.3 LOCATION OF SAFETY SIGNS ON THE MACHINE This section illustrates the location of safety signs on the machine. ATTENTION! Make sure that safety labels are legible. Clean them with soapy water and a cloth.

  • Page 27: Installation And Operation

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4 INSTALLATION AND OPERATION 4.1 SAFETY RULES FOR ATTACHING TO THE TRACTOR Road behaviour, ability to swerve and brake of the tractor also depend upon the equipment mounted. Select a safe ground speed, in particular when travelling over rough or hilly terrain, in order to avoid upset.

  • Page 28: Check Lifting And Stable Operation Of The Tractor

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.2 CHECK LIFTING AND STABLE OPERATION OF THE TRACTOR For lifting and stable operation of the tractor refer to the following formula. Additional tractor front ballast may be needed. 0,2 T M X s <...

  • Page 29: Trasport On Public Roads

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.3 TRASPORT ON PUBLIC ROADS ATTENTION! When driving on public roads comply with the existing traffic regulations and, if the machine is wider than the width of the tractor, use accessory lights and devices for adequate warning to other vehicles.
  • Page 30 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 With FR/D models, which are not equipped with this mechanical locking system, make sure that after raising the mowing unit to the transport (vertical) position the shear pin (A) is properly secured in the hole as shown in the picture.

  • Page 31: Attaching To The Three Point Linkage Of The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.4 ATTACHING TO THE THREE POINT LINKAGE OF THE MACHINE All GALFRÈ snc MOWERS can be attached to any kind of tractor equipped with universal three point linkage. The area shall be properly lightened under conditions of reduced visibility.
  • Page 32 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Detach the chain secured to the “three point” of the mower as shown in the picture (A), and position it in the three point area of the tractor in order to maintain the same height of the mower from the ground during lowering of the cutter bar.

  • Page 33: Assembly Of The Drive Shaft

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.4.1 SSEMBLY OF THE DRIVE SHAFT After attaching the machine to the tractor, connect the drive shaft to the power takeoff of the tractor (before performing this operation stop engine and remove the key).
  • Page 34 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Use exclusively drive shafts with EC mark to ensure proper operation of the machine. Use only drive shafts with all safety guards in good conditions. The length of the drive shaft shall be adapted to the tractor. WHENEVER the drive shaft is disengaged from the power takeoff of the tractor place it on its support leg.

  • Page 35: Hydraulic System

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.4.2 YDRAULIC SYSTEM Before connecting the hydraulic couplings (quick couplings) to the distributors of the tractor stop engine and operate the distributors levels in both directions in order to make sure that the circuits of the tractor and the machine are not under pressure.

  • Page 36: Adjustements

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.5 ADJUSTEMENTS Before operating the machine make the necessary adjustments. Correct adjustment of the machine ensures proper operation of the machine, and helps improve performance and reduce knives wear. In order to reduce the load of the machine on the ground and for the machine to be parallel to the ground use the bolts (A) as shown in the picture (only mod.
  • Page 37 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 To adjust lowering of the machine to the working position (all models) and work on hilly terrain (with max. between 15° and 20°), use adjustment bolts (B) as shown in the pictures. Mod.
  • Page 38 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Adjustment of cutting height is achieved by altering the forward tilting angle of the mower. In order to tilt the mower bar forward use the tractor three point linkage. In general quality of mowing and power requirement depend upon: Kind of product to be mowed;...

  • Page 39: Operating Instructions

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 5 OPERATING INSTRUCTIONS ATTENTION! Before operation check the oil level in the gearbox and if necessary add some oil (for this operation follow instructions contained in par. 6.2). Wear suitable Protective Devices (safety shoes, safety gloves, ear plug, dust mask and safety glasses) ATTENTION!
  • Page 40 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Make sure that the hydraulic tap is open and release the locking device of the mower unit by pulling the cable, which shall be positioned in the driver’s seat area.

  • Page 41: Safety Release Device

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 It is recommended to select a speed between 10 and 15 km/h. Anyway, speed shall depend upon the kind of terrain. During working avoid turns with the machine lowered to the ground and do not drive the tractor in the reverse motion.

  • Page 42: Safety Release Device Maintenance

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6 MAINTENANCE This section contains recommendations for regular maintenance of the machine, basing on company experience as well as suggestions by our customers. These recommendations can be further integrated by contributions from our customers, for which we thank you very much in advance.

  • Page 43: Lubrication Of Mechanical Components

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.1 LUBRICATION OF MECHANICAL COMPONENTS Before operation and every 8 hours of work, lubricate all bearings, pins and the telescopic rod of the cardan joint using quality grease. When the mower is not used for a longer period, clean and grease the drive shaft.

  • Page 44: Lubrication Mod. P-Fr/D

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.1.2 . P-FR/D UBRICATION The model P-FR/D has 4 points to be greased: Mod. P-FR/D 6.1.3 SP-FR/D UBRICATION The model SP-FR/D has 3 points to be greased: Mod. SP-FR/D Operator’s and Maintenance Manual –...

  • Page 45: Lubrication

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.2 LUBRICATION ATTENTION! Before performing an inspection, stop the engine of the tractor, remove the ignition key and disengage cardan-shaft transmission. Collect used oil and bring it to the Oil Collection Centre. Do not pollute the environment.

  • Page 46: Lubrication Of Gearbox

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.2.2 UBRICATION OF GEARBOX In order to check oil level, stop the machine and be sure it is set in horizontal position. Use oil type SAE EP 320. Gearbox capacity is around 0,9 l. Mod.
  • Page 47 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Mod. SP-FR/D SP-FR/D machines are equipped with two driveline units. Change the oil in after the first 10/15 hours of work. Then replace oil every 500 hours of work and at least once a year. When the mower is used for a long period, check oil level on a daily basis and add oil if necessary.

  • Page 48: Drive Belts

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.3 DRIVE BELTS ONLY IN THE MOD. FR/D E P-FR/D Drive belts must be properly tensioned at all times to avoid excessive flopping and slipping. New belts If belts are new check tightness of the belt at least after 2 hours of work. Used belts If belts have been used for more than 24 hours, check belts wear and if necessary retighten them.

  • Page 49: Belts Adjustment Mod. P-Fr/D

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.3.2 . P-FR/D ELTS ADJUSTMENT In order to tension or maintain belts tension loosen the nut (A) and tighten the nut (B). 6.3.3 ELT REPLACEMENT ATTENTION! Never replace one belt only. When a belt is worn, always replace all belts.

  • Page 50: Discs And Knives

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.4 DISCS AND KNIVES Working on rough terrain may cause damages to knives (deformation and scratches) and therefore lower cutting quality while increasing the risk of accidents and wear. ATTENTION! Damaged knives can more easily be thrown away from the machine and cause serious injury to the...

  • Page 51: Knives Replacement Mod. Fr/D

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.4.1 . FR/D NIVES REPLACEMENT In order to replace knives, let the disc rotate until the knife position corresponds to the rear part of the cutter bar as shown in the picture. Loosen the nut of the knife with a screwdriver.

  • Page 52: Curtain Replacement

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.5 CURTAIN REPLACEMENT Before any operation check wear on the curtain and on the attaching devices. Replace worn curtain. Use exclusively curtains supplied by GALFRÈ In order to remove the damaged curtain, loosen the belts connected to the frame of the cutter unit after raising the front par of the frame of the cutter unit.

  • Page 53: Further Troubleshooting

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6.6 FURTHER TROUBLESHOOTING In the event of excessive vibrations check wear on the knives and the cutter- holder discs, check tightness of all bolts and nuts, check lubrication of the gearbox and of the oil bath unit in the cutter bar.

  • Page 54: Guarantee

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 7 GUARANTEE GALFRÈ warrants that GALFRÈ products will be free from defects in material and workmanship for a period of one year beginning on the date of delivery to end user indicated in the Delivery and Guarantee Certificate.
  • Page 55 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 The guarantee shall not apply: If the defect is due to driving failure. If the damaged part has been repaired by unauthorised persons or if not originally manufactures spare parts have been used.

  • Page 56: Spare Parts

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 8 SPARE PARTS For replacing parts of the ROTARY DISC MOWER the customer shall use exclusively originally manufactured spare parts. Spare parts shall be ordered from GALFRÈ snc or from its authorised dealer. When ordering spare...

This manual is also suitable for:

Fr/d 210P-fr/d 210P-fr/d 245P-fr/d 285P-fr/d 320Sp-fr/d 210 ... Show all

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