Galfre FR/G 130 Manual
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Galfre FR/G 130 Manual

Rotary drum conditioning mowers
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Tel. 0171.718005
CONDITIONING MOWERS
"Contains Declaration of Conformity" (EC)
 Read this Manual thoroughly before operating the machine
MANUALE TRADOTTO DALL'ORIGINALE
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Via Centallo, 136 - 12044 CENTALLO (CN) – ITALIA
Fax 0171.718004
ROTARY DRUM
FR/G 130 – FR/G 170
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E-mail: info@galfre.net

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  • Page 1 Via Centallo, 136 - 12044 CENTALLO (CN) – ITALIA Tel. 0171.718005 Fax 0171.718004 Internet: www.galfre.net E-mail: info@galfre.net ROTARY DRUM CONDITIONING MOWERS FR/G 130 – FR/G 170 “Contains Declaration of Conformity” (EC)  Read this Manual thoroughly before operating the machine MANUALE TRADOTTO DALL’ORIGINALE...
  • Page 2 À À À GAL.CO S.r.l. The manufacturer Via Centallo, 136 - ROATA CHIUSANI – 12044 CENTALLO (CN) Italy Tel 0171.718005 Fax 0171.718004 declares under it responsibility that the machine: Model …………… Serial number n. …………… Year .…………… Its accordant to all the relevant provisions of the following European Directives: Direttiva 2006/42/CE relativa alle macchine e che modifica la direttiva 95/16/CE.

  • Page 3: Table Of Contents

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 TABLE OF CONTENTS INTRODUCTION ---------------------------------------------------------------- 4 GENERAL INFORMATION ------------------------------------------------------ 5 ----------------------------------------------------------- 5 NFORMATION ABOUT THE MANUAL ---------------------------------------------------------- 6 NFORMATION ABOUT THE MACHINE 2.2.1 Identification of the machine ----------------------------------------------------------------------------------------- 7 2.2.2 Proper use -------------------------------------------------------------------------------------------------------------- 8 2.2.3 Adverse field conditions ----------------------------------------------------------------------------------------------- 9 ------------------------------------------------------------------- 10...

  • Page 4: Introduction

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 INTRODUCTION The manual and the attached declaration of conformity shall be considered part of the machine until its disposal and have to be passed on to new operators or owners. If the manual is not supplied together with the machine or if it becomes lost it is recommended to order a copy from GAL.CO S.r.l..

  • Page 5: General Information

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 GENERAL INFORMATION INFORMATION ABOUT THE MANUAL This operator’s manual is designed to help familiarise you with operation and maintenance of the machine. Performance and life of the machine depend upon proper maintenance and safe operating practices.

  • Page 6: Information About The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 INFORMATION ABOUT THE MACHINE The materials used for building GAL.CO S.r.l. mowers have been chosen according to the tasks for which the machine has been designed and built: any improper use can cause damages to persons and property and affect the operation of the machine.

  • Page 7: Identification Of The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2.1 DENTIFICATION OF THE MACHINE The machine identification plate, located on the frame, bears the EC mark, the Manufacturer’s data, the model, the serial number, the year of manufacturing and the mass of the machine.

  • Page 8: Proper Use

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2.2 P ROPER USE ROTARY DRUM MOWERS and CONDITIONING - MOWERS have been designed and built for use in agriculture for mowing grass, pasture and permanent grasslands, alfalfa and other kinds of fodder crop. The machine is not designed for operation in other fields than agriculture.

  • Page 9: Adverse Field Conditions

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2.3 A DVERSE FIELD CONDITIONS This section illustrates the main adverse field conditions when using the MOWER: o Make sure that there are not any stones or rocks on the ground (diameter over 8-12 cm);...

  • Page 10: 2.3 Features Of The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.3 FEATURES OF THE MACHINE 2.3.1. DENTIFICATION OF THE MODELS mod. FR/G 130 mod. FR/G 170 Operator’s and Maintenance Manual – Rotary Drum Mowers and Conditioners 8/2018...

  • Page 11: Main Components

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.3.2. AIN COMPONENTS A. Hoods L. Overrunning clutch drive shaft B. Lubrication box M. Safety release bar C. Mowing unit locking lever N. Curtain D. Cutting unit shock absorber O.

  • Page 12: Operation And Technical Features

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 OPERATION AND TECHNICAL FEATURES The machines are drawn by the tractor by means of the three point linkage. The machines are equipped with rotary cutter-holder discs operated by the power takeoff of the tractor.

  • Page 13: Noise Level

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Specifications FR/G FR/G Rotary drum mowers Required power HP/KW 20/15 40/30 Recommended PTO speed r.p.m Cutting width 1.30 1.65 Drums Knives Weight Max. drum speed r.p.m 2100 1890 Width of the machine 1.35 1.35...

  • Page 14: Packing, Transport And Lifting

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 PACKING, TRANSPORT AND LIFTING The machine may be delivered unassembled. Refer to the separate Assembly Manual for assembly instructions. Hoods are generally provided with protective curtains. In case assembling is needed, follow instructions in par.

  • Page 15: Storage

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 STORAGE If the machine is not used for a long period it is necessary to store it inside to avoid exposure to weather and dust. Before operating it again, it is good practice to clean the machine and lubricate all mechanical components to prevent rust.

  • Page 16: Safety Rules

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 SAFETY RULES When operating, checking or doing maintenance, follow the existing safety rules. Failure to follow basic safety rules can result in accident or injury during operation, maintenance and repairing of the machine. GAL.CO S.r.l.
  • Page 17 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 WARNING! Before operating the machine, inspect carefully all parts. o In addition to the instructions described in the manual follow all general safety and accident prevention rules. Before operating the machine or performing maintenance read and understand the instructions.
  • Page 18 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 o Keep the manual handy to check operational running. If the manual becomes lost or damaged, order a copy from GAL.CO S.r.l. o The machine shall be operated exclusively by authorised trained staff.
  • Page 19 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 DANGER! Do not get on the machine or allows riders while the machine is in operation. o After hitching make sure that the drive shaft is installed properly. ATTENTION! DANGER! Make sure that the drive shaft guards are in good conditions.
  • Page 20 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 ATTENTION! Make sure that the drums have stopped before approaching the machine. WARNING! The operator shall only perform maintenance as recommended in the manual. o Any changes and modifications to the machine could cause injury or accident for which the operator only shall be held liable.

  • Page 21: Safety Signs With Warning Symbols

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 SAFETY SIGNS WITH WARNING SYMBOLS Following symbols are intended to alert the operator to a potentially hazardous situation and call attention to safety precautions. Safety labels affixed to the machine indicate the existence of hazard and safety precautions that shall be followed.
  • Page 22 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6. ATTENTION! – DANGER Rotating knives. Keep hands and feet away from moving parts. 7. ATTENTION! Thrown object hazard, do not approach the machine. Keep a safe distance of at least 50 meters from the machine.
  • Page 23 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 13. ATTENTION! – Injury hazard. Keep the distance, keep hands away from conditioner rotors. (models equipped with rotor conditioner only) 13. ATTENZIONE! – Trapping hazard. Keep hands away from rollers when conditioner is on.

  • Page 24: Location Of Safety Signs On The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 LOCATION OF SAFETY SIGNS ON THE MACHINE This section illustrates the location of safety signs on the machine. ATTENTION! Make sure that safety labels are legible. Clean them with soapy water and a cloth.

  • Page 25: Installation And Operation

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 INSTALLATION AND OPERATION SAFETY RULES FOR ATTACHING TO THE TRACTOR Road behaviour, ability to swerve and brake of the tractor also depend upon the equipment mounted. Select a safe ground speed, in particular when travelling over rough or hilly terrain, in order to avoid upset.

  • Page 26: Check Lifting And Stable Operation Of The Tractor

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 CHECK LIFTING AND STABLE OPERATION OF THE TRACTOR For lifting and stable operation of the tractor refer to the following formula. Additional tractor front ballast may be needed. 0,2 T M X s <...

  • Page 27: Transport On Public Roads

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 TRANSPORT ON PUBLIC ROADS ATTENTION! When driving on public roads: Comply with the existing traffic regulations. If tractor lights visibility is blocked by the towed machine, use detachable warning boards with lighting equipment for adequate warning to other vehicles.
  • Page 28 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 For road transport when attached to tractor (see par 4.4 and 4.4.1), heed following recommendations: Make sure no person or animal is standing in the machine’s danger area. To raise the mower to the transport position, move the safety release bar from the three point linkage bolt (1) to the bolt on the machine’s frame (2) having previously removed the shear pin (A).
  • Page 29 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 ATTENTION! During transport with raised mower make sure that the control lever is properly secured to avoid unintentional lowering of the machine. For mowers equipped with hydraulic control: after connecting the hydraulic couplings (see par.

  • Page 30: Attaching To The Three Point Linkage Of The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 ATTACHING TO THE THREE POINT LINKAGE OF THE MACHINE All GAL.CO S.r.l. mowers can be attached to any kind of tractor equipped with universal three point linkage. The area shall be properly lightened under conditions of reduced visibility. Nobody shall be within 5 metres of hitching point.
  • Page 31 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Mowers equipped with are provided with a chain that can be positioned in the third point area of the tractor (A) in order to maintain the mower at the same height from the ground when lowering the lift.

  • Page 32: Assembly Of The Drive Shaft

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.4.1 SSEMBLY OF THE DRIVE SHAFT After attaching the machine to the tractor, connect the drive shaft to the power takeoff of the tractor (before performing this operation stop engine and remove the key).
  • Page 33 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Use only drive shafts with all safety guards in good conditions. In addition to the drive shaft – which is provided with a clutch to avoid damage to the machine in case of collision with obstacles - drum mowers are equipped with an overrunning clutch drive shaft.

  • Page 34: Hydraulic System

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.4.2 YDRAULIC SYSTEM Before connecting the hydraulic couplings (quick couplings) to the distributors of the tractor stop engine and operate the distributors levels in both directions in order to make sure that the circuits of the tractor and the machine are not under pressure.

  • Page 35: Adjustements

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 ADJUSTEMENTS Before operating the machine, make the necessary adjustments. Correct adjustment of the machine ensures proper operation of the machine and helps improve performance and reduces blade wear. On the larger machines, the suspension springs can be adjusted to reduce the load of the machine on the ground and prevent excessive tripping of the safety release.
  • Page 36 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2. Additional cutting height can be achieved by means of an optional “lift kit” which consists of add-on components that can be installed on the machine to raise the working height of the blades. In general quality of mowing and power requirement depend upon: Kind of product to be mowed;...

  • Page 37: Operating Instructions

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 OPERATING INSTRUCTIONS ATTENTION! Before operation check the oil level in the gearbox and if necessary add some oil (for this operation follow instructions contained in par. 6.2). Wear suitable Protective Devices (safety shoes, safety gloves, ear plug, dust mask and safety glasses) ATTENTION! During operation make sure that no people or animals...
  • Page 38 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Once in the field: - make sure that the safety release bar is linked to the three point linkage bolt (1) and secured by the safety pin (1). - Make sure that the safety pin is properly secured as shown in the picture.
  • Page 39 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Select 540 r.p.m. Power Take off Speed Drive a short distance and check mowing, review adjustments if necessary. It is recommended to select a speed between 10 and 15 km/h. Anyway, speed shall depend upon the kind of terrain.
  • Page 40 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 SAFETY RELEASE DEVICE If an obstacle is hit the safety release device allows the cutter bar to swing back, thus providing shock absorption. Stop engine and disengage power takeoff of the tractor. Slightly loosen the spring on the safety release, then close the safety release and compress the spring back to its original position.

  • Page 41: Safety Release Device Maintenance

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6 MAINTENANCE This section contains recommendations for regular maintenance of the machine, basing on company experience as well as suggestions by our customers. These recommendations can be further integrated by contributions from our customers, for which we thank you very much in advance.

  • Page 42: Lubrication Of Mechanical Components

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 LUBRICATION OF MECHANICAL COMPONENTS Before operation and every 8 hours of work, lubricate all bearings, pins and the telescopic rod of the cardan joint using quality grease. When the mower is not used for a longer period, clean and grease the drive shaft.

  • Page 43: Lubrication

    Use a 90 weight EP gear oil, such as 80w 90. The drum unit gear chamber capacity is 3.25 qt in mod. FR/G 130 and 6.5 qt in mod. FR/G 170. Change oil in the unit after the first 10-15 hours of work.

  • Page 44: Lubrication Of 90 Degree Gearbox

    Use a 90 weight EP gear oil, such as 80w 90. Tank capacity is around 0.5 Qt in mod FR/G 130 and 1.3 Qt in mod FR/G 170. Change the oil in the gearbox after the first 10-15 hours of work.
  • Page 45 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Drums have been balanced electronically: it is recommended to replace all blades at once. Never replace one knife only. When one knife is worn, replace all of them. Replace worn or deformed discs.

  • Page 46: Curtain Replacement

    Place the curtain on the borders of the cutter unit and secure it with screws, washers and nuts. Mod. FR/G 105 - FR/G 130 In order to remove the damaged curtain, loosen the belts connected to the frame of the cutter unit Fold back the curtain and secure it with belts.

  • Page 47: Further Troubleshooting

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 FURTHER TROUBLESHOOTING In the event of excessive vibrations check wear on the knives and the cutter- holder discs, check tightness of all bolts and nuts, check lubrication of the gearbox and of the reduction gearbox in case of models with conditioner.

This manual is also suitable for:

Fr/g 170

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