Galfre FR/G 190 Manual
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Galfre FR/G 190 Manual

Rotary drum mowing machines and conditioning - mowers
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COSTRUZIONI MACCHINE AGRICOLE
COSTRUZIONI MACCHINE AGRICOLE
ROTARY DRUM MOWING MACHINES
AND CONDITIONING - MOWERS
FR/G 130 – FR/G 170 – FR/G 190 – FR/G 210
FR/G 170/C – FR/G 190/C – FR/G 210/C
Via Centallo, 136 - 12044 ROATA CHIUSANI - CENTALLO (CN) - ITALIA
Tel. 0171.718005
Fax 0171.718004
"Contains Declaration of Conformity" (EC)
 Read this Manual thoroughly before operating the machine 
Internet: www.galfre.net
E-mail: info@galfre.net

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  • Page 1 COSTRUZIONI MACCHINE AGRICOLE ROTARY DRUM MOWING MACHINES AND CONDITIONING - MOWERS FR/G 130 – FR/G 170 – FR/G 190 – FR/G 210 FR/G 170/C – FR/G 190/C – FR/G 210/C Via Centallo, 136 - 12044 ROATA CHIUSANI - CENTALLO (CN) - ITALIA Tel.
  • Page 2 DICHIARAZIONE DI CONFORMITÀ DICHIARAZIONE DI CONFORMITÀ Galfrè Domenico & C. s.n.c. The manufacturer Via Centallo, 136 - ROATA CHIUSANI – 12044 CENTALLO (CN) Italy Tel 0171.718005 Fax 0171.718004 declares under it responsibility that the machine: ROTARY DRUM MOWING MACHINE ROTARY DRUM MOWING MACHINE Model ……………...

  • Page 3: Table Of Contents

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 TABLE OF CONTENTS INTRODUCTION---------------------------------------------------------------- 4 GENERAL INFORMATION------------------------------------------------------ 5 ----------------------------------------------------------------------5 NFORMATION ON THE MANUAL --------------------------------------------------------------------- 6 NFORMATION ON THE MACHINE 2.2.1 Identification of the machine------------------------------------------------------------------------------------------ 7 2.2.2 Conforming use--------------------------------------------------------------------------------------------------------- 8 2.2.3 Adverse field conditions------------------------------------------------------------------------------------------------ 9 ----------------------------------------------------------------------- 10 FEATURES OF THE MACHINE...

  • Page 4: Introduction

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 INTRODUCTION The manual and the attached declaration of conformity shall be considered part of the machine until its disposal and have to be passed on to new operators or owners. If the manual is not supplied together with the machine or if it becomes lost it is recommended to order a copy from GALFRÈ...

  • Page 5: General Information

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 GENERAL INFORMATION 2.1 INFORMATION ON THE MANUAL This operator’s manual is designed to help familiarise you with operation and maintenance of the machine. Performance and life of the machine depend upon proper maintenance and safe operating practices.

  • Page 6: Information On The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2 INFORMATION ON THE MACHINE The materials used for building GALFRÈ snc mowers have been chosen according to the tasks for which the machine has been designed and built: any non-conforming use can cause damages to persons and property and affect the operation of the machine.

  • Page 7: Identification Of The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2.1 DENTIFICATION OF THE MACHINE The machine identification plate, located on the frame, bears the EC mark, the Manufacturer’s data, the model, the serial number, the year of manufacturing and the mass of the machine.

  • Page 8: Conforming Use

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2.2 C ONFORMING USE ROTARY DRUM MOWING MACHINES and CONDITIONING - MOWERS have been designed and built for use in agriculture for mowing grass, pasture and permanent grasslands, alfalfa and other kinds of fodder crop. Models equipped with CONDITIONER crush or split (depending on the conditioner) newly cut forage stems, accelerating the drying process and reducing the time it stays on the field.

  • Page 9: Adverse Field Conditions

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.2.3 A DVERSE FIELD CONDITIONS This section illustrates the main adverse field conditions when using the MOWER: Make sure that there are not any stones or rocks on the ground (diameter over 8-12 cm);...

  • Page 10: Identification Of The Models

    GALFRÈ rotary drum mowing machines and conditioning - mowers are available in three different models in order to meet customers’ specific needs: FR/G 130 - FR/G 170 - FR/G 190 - FR/G 210 FR/G 170/C - FR/G 190/C - FR/G 210/C “FR/G”...

  • Page 11: Main Components

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 2.3.2 AIN COMPONENTS A. Hoods L. Overrunning clutch drive shaft B. Lubrication box M. Safety release bar C. Mowing unit locking lever N. Curtain D. Cutting unit shock absorber O.

  • Page 12: Operation And Technical Features

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 OPERATION AND TECHNICAL FEATURES The machines are drawn by the tractor by means of the three point linkage. The machines are equipped with rotary cutter-holder discs of oval shape operated by the power takeoff of the tractor.
  • Page 13 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 The Helycal rubberised roller conditioner is particularly suitable for the treatment of alfaalfa, clover and leguminous plants. The roller rib intersection is regular, and the rotation system convergence ensures excellent product treatment (through squashing) in such a way that the drying speed of the stems is the same as that of the leaves.
  • Page 14 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 DRUM MOWERS are available in two different versions: FR/G (without conditioner and in 4 models) and FR/G/C (with conditioner and in 3 models). FR/G FR/G FR/G FR/G Rotary drum mowers Required power HP/KW 20/15...

  • Page 15: Noise Level

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 NOISE LEVEL Noise level tests are carried out on all machines manufactured by GALFRÈ snc in cooperation with IMAMOTER, CNR Turin. According to tests, even by changing the position of the machine the noise level is lower than 90,0 dB(A).

  • Page 16: Packing, Transport And Lifting

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 PACKING, TRANSPORT AND LIFTING The machine can be delivered ready-to-use or with some parts to be assembled. If it is delivered with packing, mount the hoods on the mowing unit.
  • Page 17 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Hoods are generally provided with protective curtains. In case assembling is needed, follow instructions in par. 6.4. When the machine is not attached to the tractor, it can be raised by means of a crane, using the pull eye bolt as shown in the label attached to the machine.

  • Page 18: Storage

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 STORAGE If the machine is not used for a long period it is necessary to store it inside to avoid exposure to weather and dust. Before operating it again, it is good practice to clean the machine and lubricate all mechanical components to prevent rust.

  • Page 19: Safety Rules

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 FOLLOWING SAFETY RULES ARE SERIOUS FOR YOUR SAFETY AND THE SAFETY OF OTHERS: READ THEM THOROUGHLY AND FOLLOW WITHOUT EXCEPTION. SAFETY RULES When operating, checking or doing maintenance, follow the existing safety rules.

  • Page 20: Safety And Accident Prevention Rules

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 SAFETY AND ACCIDENT PREVENTION RULES The safety rules described in the manual refer exclusively to the purpose for which the machine has been designed and built. In addition to the recommendations contained in the manual hazard control and accident prevention depend upon the awareness, concern, prudence and proper training of personnel.
  • Page 21 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 DANGER! For your safety and the safety of others do not tamper with, damage or remove safety devices. ATTENTION! While working make sure that no people or animals are within 50 m of the machine.
  • Page 22 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 o There might be some dust production during operation. It is recommended to use tractors equipped with cabins with filters on the fan system or to use suitable fan devices such as masks in order to protect the breathing system.

  • Page 23: Attention

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 o Replace worn or damaged drive shaft guards. o When the machine is not connected to the power takeoff, the hydraulic hoses and the drive shaft shall be properly secured to their support elements.
  • Page 24 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 o Any changes and modifications to the machine could cause injury or accident for which the operator only shall be held liable. DANGER Pinching and crushing hazard when bringing the machine to the transport and working position.

  • Page 25: Safety Signs With Warning Symbols

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 SAFETY SIGNS WITH WARNING SYMBOLS Following symbols are intended to alert the operator to a potentially hazardous situation and call attention to safety precautions. Safety labels affixed to the machine indicate the existence of hazard and safety precautions that shall be followed.
  • Page 26 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6. ATTENTION! – DANGER Rotating knives. Keep hands and feet away from moving parts. 7. ATTENTION! Thrown object hazard, do not approach the machine. Keep a safe distance of at least 50 meters from the machine.
  • Page 27 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 13. ATTENTION! – Injury hazard. Keep the distance, keep hands away from conditioner rotors. (models equipped with rotor conditioner only) 13. ATTENZIONE! – Trapping hazard. Keep hands away from rollers when conditioner is on.

  • Page 28: Location Of Safety Signs On The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 LOCATION OF SAFETY SIGNS ON THE MACHINE This section illustrates the location of safety signs on the machine. ATTENTION! Make sure that safety labels are legible. Clean them with soapy water and a cloth.

  • Page 29: Installation And Operation

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4 INSTALLATION AND OPERATION 4.1 SAFETY RULES FOR ATTACHING TO THE TRACTOR Road behaviour, ability to swerve and brake of the tractor also depend upon the equipment mounted. Select a safe ground speed, in particular when travelling over rough or hilly terrain, in order to avoid upset.

  • Page 30: Check Lifting And Stable Operation Of The Tractor

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 CHECK LIFTING AND STABLE OPERATION OF THE TRACTOR For lifting and stable operation of the tractor refer to the following formula. Additional tractor front ballast may be needed. 0,2 T M X s <...

  • Page 31: Transport On Public Roads

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 TRANSPORT ON PUBLIC ROADS ATTENTION! When driving on public roads: Comply with the existing traffic regulations. If tractor lights visibility is blocked by the towed machine, use detachable warning boards with lighting equipment for adequate warning to other vehicles.
  • Page 32 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 For road transport when attached to tractor (see par 4.4 and 4.4.1), heed following recommendations: Make sure no person or animal is standing in the machine’s danger area. To raise the mower to the transport position, move the safety release bar from the three point linkage bolt (1) to the bolt on the machine’s frame (2) having previously removed the shear pin (A).
  • Page 33 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 ATTENTION! During transport with raised mower make sure that the control lever is properly secured to avoid unintentional lowering of the machine. Machines equipped with hydraulic control: after connecting the hydraulic couplings (see par.

  • Page 34: Attaching To The Three Point Linkage Of The Machine

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.4 ATTACHING TO THE THREE POINT LINKAGE OF THE MACHINE All GALFRÈ snc MOWERS can be attached to any kind of tractor equipped with universal three point linkage. The area shall be properly lightened under conditions of reduced visibility.
  • Page 35 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Conditioner-equipped models are provided with a chain that can be positioned in the third point area of the tractor (A) in order to maintain the mower at the same height from the ground when lowering the lift. Raise the stand and secure it using the pin.

  • Page 36: 1Assembly Of The Drive Shaft

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.4.1 SSEMBLY OF THE DRIVE SHAFT After attaching the machine to the tractor, connect the drive shaft to the power takeoff of the tractor (before performing this operation stop engine and remove the key).

  • Page 37: Overrunning Clutch Drive Shaft

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Use exclusively drive shafts with EC mark to ensure proper operation of the machine. Use only drive shafts with all safety guards in good conditions. The length of the drive shaft shall be adapted to the tractor. WHENEVER the drive shaft is disengaged from the power takeoff of the tractor place it on its support leg.

  • Page 38: Hydraulic System

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 4.4.2 YDRAULIC SYSTEM Before connecting the hydraulic couplings (quick couplings) to the distributors of the tractor stop engine and operate the distributors levels in both directions in order to make sure that the circuits of the tractor and the machine are not under pressure.

  • Page 39: Adjustements

    (A) as shown in the picture. Mod. FR/G 170 – FR/G 190 Mod. FR/G 210 To change windrow form and width (only mod. FR/G 210) adjust the rear wings bolt (A) in one of the four different positions.
  • Page 40 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Adjustment of cutting height is achieved in two ways. The first one is achieved by altering the forward tilting angle of the mower. In order to tilt the mower bar forward use the tractor three point linkage.

  • Page 41: 5Operating Instructions

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 OPERATING INSTRUCTIONS ATTENTION! Before operation check the oil level in the gearbox and if necessary add some oil (for this operation follow instructions contained in par. 6.2). Wear suitable Protective Devices (safety shoes, safety gloves, ear plug, dust mask and safety glasses) ATTENTION! During operation make sure that no people or animals...
  • Page 42 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Once on the field: - make sure that the safety release bar is linked to the three point linkage bolt (1) and secured by the safety pin (1). - Make sure that the safety pin is properly secured as shown in the picture.
  • Page 43 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 Lower the mowing unit with the aid of the distributor located on the tractor. ATTENTION! Before dismounting from the tractor to make any adjustment stop the engine of the tractor, disengage power takeoff, set hand brake and remove the ignition key.

  • Page 44: Safety Release Device

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 SAFETY RELEASE DEVICE If an obstacle is hit the safety release device allows the cutter bar to swing back, thus providing shock absorption. Stop engine and disengage power takeoff of the tractor. Before reinstalling the safety device reverse the car for 2 metres.

  • Page 45: 6Maintenance

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 6 MAINTENANCE This section contains recommendations for regular maintenance of the machine, basing on company experience as well as suggestions by our customers. These recommendations can be further integrated by contributions from our customers, for which we thank you very much in advance.

  • Page 46: Lubrication Of Mechanical Components

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 LUBRICATION OF MECHANICAL COMPONENTS Before operation and every 8 hours of work, lubricate all bearings, pins and the telescopic rod of the cardan joint using quality grease. When the mower is not used for a longer period, clean and grease the drive shaft.

  • Page 47: Lubrication

    Use SAE 90 EP oil. Oil tank capacity is around 5 L in mod. FR/G 170, FR/G 190 and FR/G 210 and around 3 L in mod. FR/G 130. Change oil in the unit after the first 10/15 hours of work.

  • Page 48: Lubrication Of Overgear Unit

    Use oil type SAE 90 EP. Tank capacity is around 1 L in mod FR/G 170, FR/G 190 and FR/G 210, and around 0,5 L in mod FR/G 130. Change the oil in the overgear unit after the first 10/15 hours of work.

  • Page 49: Knives

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 KNIVES Working on rough terrain may cause damages to knives (deformation and scratches) and therefore lower cutting quality while increasing the risk of accidents and wear. ATTENTION! Damaged knives can more easily be thrown away from the machine and cause serious injury to the operator and other people even at a relevant distance.

  • Page 50: Curtain Replacement

    Before any operation check wear on the curtain and on the attaching devices. Replace worn curtain. Use exclusively curtains supplied by GALFRÈ Mod. FR/G 170 – FR/G 190 – FR/G 210 In order to remove the damaged curtain, loosen the clamping screws on all sides, as shown in the picture.

  • Page 51: Further Troubleshooting

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 FURTHER TROUBLESHOOTING In the event of excessive vibrations check wear on the knives and the cutter- holder discs, check tightness of all bolts and nuts, check lubrication of the gearbox and of the reduction gearbox in case of models with conditioner.

  • Page 52: 7Guarantee

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 7 GUARANTEE GALFRÈ warrants that GALFRÈ products will be free from defects in material and workmanship for a period of one year beginning on the date of delivery to end user indicated in the Delivery and Guarantee Certificate.
  • Page 53 Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 The guarantee shall not apply: If the defect is due to driving failure. If the damaged part has been repaired by unauthorised persons or if not originally manufactures spare parts have been used.

  • Page 54: 8Spare Parts

    Via Centallo, 136 - Centallo (CN) – ITALY Tel 0171.718005 Fax 0171.718004 8 SPARE PARTS For replacing parts of the ROTARY DISC MOWER the customer shall use exclusively originally manufactured spare parts. Spare parts shall be ordered from GALFRÈ snc or from its authorised dealer. When ordering spare...

This manual is also suitable for:

Fr/g 170Fr/g 130Fr/g 210Fr/g 170/cFr/g 190/cFr/g 210/c

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