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Related Manuals for SEW-Eurodrive MOVI-SWITCH 1EM Series
Summary of Contents for SEW-Eurodrive MOVI-SWITCH 1EM Series
- Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions ® MOVI-SWITCH Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 2 SEW-EURODRIVE—Driving the world Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 3: Table Of Contents
Contents Contents General Information .................... 5 Use of this documentation ................5 Structure of the safety notes ............... 5 Rights to claim under limited warranty ............6 Exclusion of liability..................6 Copyright..................... 6 Product names and trademarks ..............6 Safety Notes ......................7 Preliminary information ................ - Page 4 Contents Operation ......................33 ® Operating display of MOVI-SWITCH 1EM with binary control ....33 ® Operating displayMOVI-SWITCH 1EM with AS-Interface....... 34 Service ....................... 35 ® Diagnosing MOVI-SWITCH 1EM with binary control ......35 ® Diagnosing MOVI-SWITCH 1EM with AS-Interface........ 35 SEW Service .....................
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Page 5: General Information
General Information Use of this documentation General Information MOVI-SWITCH® 1EM Use of this documentation The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, startup, and service this product. -
Page 6: Rights To Claim Under Limited Warranty
General Information Rights to claim under limited warranty Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Read the documen- tation before you start working with the unit! Exclusion of liability You must comply with the information contained in these operating instructions to... -
Page 7: Safety Notes
Safety Notes Preliminary information Safety Notes The following basic safety notes are intended to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them. -
Page 8: Other Applicable Documentation
Safety Notes Other applicable documentation • Do not start up the unit (operate in the designated fashion) until you have established that the machine complies with the EMC Directive 2004/108/EC and that the end product conforms to Machinery Directive 2006/42/EC (with reference to EN 60204). 2.4.1 Safety functions ®... -
Page 9: Electrical Connection
Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live ® MOVI-SWITCH drives (e.g. BGV A3). Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). Additional information is contained in the documentation. -
Page 10: Unit Structure
Unit Structure ® MOVI-SWITCH 1EM drive Unit Structure ® MOVI-SWITCH 1EM drive ® The following figure shows a MOVI-SWITCH 1EM drive with helical gear unit: 3788694411 ® MOVI-SWITCH motor starter Connection box Motor Helical gear unit ® MOVI-SWITCH 1EM is a gearmotor with decentralized motor starter. ®... -
Page 11: Movi-Switch ® 1Em With Binary Control
Unit Structure ® MOVI-SWITCH 1EM with Binary Control ® MOVI-SWITCH 1EM with Binary Control ® The following figure shows the connection box of the MOVI-SWITCH 1EM motor starter for binary control: X101 U1 V1 W1 V2 U2 W2 1 2 3 4 7 8 9 10 11 12 X107 X105... -
Page 12: Movi-Switch ® 1Em With As-Interface
Unit Structure ® MOVI-SWITCH 1EM with AS-Interface ® MOVI-SWITCH 1EM with AS-Interface ® The following figure shows the connection box of the MOVI-SWITCH 1EM motor starter with AS-Interface and 2 sensor inputs (option): X101 U1 V1 W1 V2 U2 W2 4 5 6 9 10 11 12 X107... -
Page 13: Operating Principle
Unit Structure Operating principle Operating principle ® MOVI-SWITCH 1EM is a drive with an integrated electronic on/off switch for one direc- tion of rotation and full motor protection. Switching the star point with power semiconductors causes the current flow in the motor to be switched on or off. -
Page 14: Type Designation Movi-Switch ® 1Em Drive
Unit Structure ® Type designation MOVI-SWITCH 1EM drive ® Type designation MOVI-SWITCH 1EM drive 3.5.1 Nameplate ® The following figure gives an example of a nameplate of a MOVI-SWITCH 1EM drive: W10DT56M4/BMG/TF/MSW/AZZK/KND3 0.09/S1 0.68 0,31 1300/47 BG1.2 27,50 2749390859 3.5.2 Type designation ®... -
Page 15: Type Designation Movi-Switch ® 1Em Motor Starter
Unit Structure ® Type designation MOVI-SWITCH 1EM motor starter ® Type designation MOVI-SWITCH 1EM motor starter 3.6.1 Nameplate ® The following figure gives an example of a nameplate of a MOVI-SWITCH 1EM motor starter: Typ: MSW-1EM-B0 Sachnr.: 1 824 575 7 Seriennr.: 0000007 KW 11/11... -
Page 16: Mechanical Installation
Mechanical Installation General information Mechanical Installation General information • Observe the general safety notes. • Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation. ® • Only use the provided attachment options when mounting the MOVI-SWITCH drive. -
Page 17: Mounting The Movi-Switch ® Drive
Mechanical Installation ® Mounting the MOVI-SWITCH drive ® Mounting the MOVI-SWITCH drive NOTICE ® Loss of warranted degree of protection if the MOVI-SWITCH motor starter is installed incorrectly or not at all. ® Damage to the MOVI-SWITCH motor starter. ® •... -
Page 18: Tightening Torques
Mechanical Installation Tightening torques Tightening torques ® 4.5.1 MOVI-SWITCH motor starter/connection box ® Tighten the screws on the MOVI-SWITCH motor starter using 3.0 Nm (26 lb.in) working diagonally across. 9007202128496523 4.5.2 Blanking plug cable glands Tighten screw plugs with 2.5 Nm (22 lb.in). 9007202128500363 Operating Instructions –... -
Page 19: Electrical Installation
Electrical Installation Installation instructions Electrical Installation Installation instructions 5.1.1 Connecting supply system leads ® • The rated voltage and frequency of the MOVI-SWITCH 1EM drive must correspond to the data for the supply system (line). • Install the fuses at the beginning of the supply system lead behind the supply bus junction. - Page 20 Electrical Installation Installation instructions 5.1.5 Power terminals X105 – X106 Observe the following information for connecting the power cable to the power terminals: Connecting the conductor Connecting the conductor without screwdriver with screwdriver 3791636491 3791609099 1) Single-wire conductors and flexible conductors with conductor end sleeves can be installed directly (without tool) up to two cross-section sizes below the rated cross-section.
- Page 21 Electrical Installation Installation instructions 5.1.6 Control terminals X101 Observe the following information for connecting the cables to control terminals X101:21 to X101:32: Connecting the conductor Connecting the conductor without pressing the actuation button after pressing the actuation button 9007199919965835 9007200623153931 Single-wire conductors flexible...
- Page 22 Electrical Installation Installation instructions 5.1.7 Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in). • Observe the following notes regarding PE connection.
- Page 23 Electrical Installation Installation instructions 5.1.8 Installation above 1000 m asl ® MOVI-SWITCH 1EM drives with line voltages of 380 to 500 V can be used in altitudes of 1000 m and up to a maximum of 4000 m above sea level under the following condi- tions.
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Page 24: Connecting Movi-Switch ® 1Em With Binary Control
Electrical Installation ® Connecting MOVI-SWITCH 1EM with binary control ® Connecting MOVI-SWITCH 1EM with binary control ® 5.2.1 Connection MOVI-SWITCH MSW / AVS1 The following figure shows the connection in MSW / AVS1 design: ® MOVI-SWITCH MSW / AVS1 X101 OK RUN NC NC NC NC NC NC 24V 0V TF1 TF2 10 11 12 X105... -
Page 25: Connecting Movi-Switch ® 1Em With As-Interface
Electrical Installation ® Connecting MOVI-SWITCH 1EM with AS-Interface ® Connecting MOVI-SWITCH 1EM with AS-Interface ® 5.3.1 Connecting MOVI-SWITCH MSW / AVSK The following figure shows the connection in MSW / AVSK design: ® MOVI-SWITCH MSW / AVSK X101 DI3 DI2 DO1 0V 0V 0V 24V 24V AS+ AS- TF1 TF2 10 11 12 X105 X106... - Page 26 Electrical Installation ® Connecting MOVI-SWITCH 1EM with AS-Interface ® 5.3.2 Connecting MOVI-SWITCH MSW / AZZK The following figure shows the connection in MSW / AZZK design: ® MOVI-SWITCH MSW / AZZK X101 DI3 DI2 DO1 0V 0V 0V 24V 24V AS+ AS- TF1 TF2 10 11 12 X105 X106...
- Page 27 Electrical Installation ® Connecting MOVI-SWITCH 1EM with AS-Interface X02: DI2 sensor The following table informs about this connection: input Function DI2 sensor input Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment Name Function +24 V DC 24 V voltage supply for sensors N.C.
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Page 28: Knd3 Option (Power Plug Connector)
Electrical Installation KND3 option (power plug connector) KND3 option (power plug connector) The MSW / ... / KND3 option is equipped MSW / ... / KND3 with an X00 plug connector for connecting the 400 V supply. X105 X106 L1 L2 L3 L1 L2 L3 GNYE 9007202434937483... -
Page 29: Startup
Startup Important notes on startup Startup Important notes on startup Before startup, make sure that: • The drive is undamaged and not blocked • All connections have been established correctly • The direction of rotation of the motor/gearmotor is correct •... -
Page 30: Startup Movi-Swich ® 1Em With Binary Control
Startup ® Startup MOVI-SWICH 1EM with binary control ® Startup MOVI-SWICH 1EM with binary control 6.3.1 Starting the drive ® 1. Check the connection of the MOVI-SWITCH 1EM drive. See chapter "Electrical Installation". 2. Switch on the line voltage. ® 3. - Page 31 Startup ® Starting up MOVI-SWICH 1EM with AS-Interface ® 1EM → AS-Interface master 6.4.3 Data transmission MOVI-SWITCH ® The following table shows the 4 data bits that MOVI-SWITCH 1EM sends back to the AS-Interface master via the AS-Interface: Function OK (ready signal) ®...
- Page 32 Startup ® Starting up MOVI-SWICH 1EM with AS-Interface Assigning the Hand-held AS-Interface programming devices offer the following functions: slave address • Reading out and changing an AS-Interface slave address using a hand-held • Reading out the AS-Interface profile programming device •...
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Page 33: Operation
Operation ® Operating display of MOVI-SWITCH 1EM with binary control Operation ® Operating display of MOVI-SWITCH 1EM with binary control ® The following figure shows the position of the status LED on the MOVI-SWITCH motor starter: STATUS 9007202128506123 [1] Status LED 7.1.1 Meaning of the status LED The three-color status LED indicates the operating and error states of the MOVI-... -
Page 34: Operating Display Of Movi-Switch
Operation ® Operating display of MOVI-SWITCH 1EM with AS-Interface ® Operating display of MOVI-SWITCH 1EM with AS-Interface ® The following figure shows the position of the status LED on the MOVI-SWITCH motor starter: STATUS 3842369803 [1] Status LED 7.2.1 Meaning of the status LED The three-color status LED indicates the operating and error states of the MOVI- ®... -
Page 35: Service
Service ® Diagnosing MOVI-SWITCH 1EM with binary control Service ® Diagnosing MOVI-SWITCH 1EM with binary control The following table helps you with troubleshooting: Problem Possible cause Solution Drive turns in the Incorrect phase • Swap 2 phases on the input power terminals X105 and X106 wrong direction sequence... -
Page 36: Sew Service
Service SEW Service SEW Service If a fault cannot be remedied, please contact SEW Service (see "Address List"). Please have the following information at hand when you consult the SEW Service: • Type designation on the electronics nameplate [1] • Part number [2] •... -
Page 37: Inspection/Maintenance
Service Inspection/maintenance Inspection/maintenance ® 8.4.1 MOVI-SWITCH 1EM motor starter ® The MOVI-SWITCH 1EM motor starter is maintenance free. SEW-EURODRIVE does not prescribe any inspection or maintenance work for the motor starter. 8.4.2 Motor The motor requires regular inspection and maintenance work. Observe the notes and instructions in chapter "Inspection/Maintenance"... -
Page 38: Technical Data
Technical Data CE marking and C-Tick Technical Data CE marking and C-Tick 9.1.1 CE marking • Low voltage directive: ® MOVI-SWITCH 1EM drives meet the requirements stipulated in the low voltage directive 2006/95/EC. • Electromagnetic compatibility (EMC): ® The designated use of MOVI-SWITCH 1EM drives is as components for installation in machinery and systems. -
Page 39: Technical Data Of Movi-Switch
Technical Data ® Technical data of MOVI-SWITCH 1EM with binary control ® Technical data of MOVI-SWITCH 1EM with binary control ® MOVI-SWITCH 1EM type ... MSW-1EM-B0 / AVS1 MSW module electronics MSW-1EM-B0 Part number of MSW 1 824 575 7 module electronics Line voltages AC 3 x 380 V / 400 V / 415 V / 460 V / 480 V / 500 V ±... -
Page 40: Technical Data Of Movi-Switch
Technical Data ® Technical data of MOVI-SWITCH 1EM with AS-Interface ® Technical data of MOVI-SWITCH 1EM with AS-Interface ® MOVI-SWITCH 1EM type ... MSW-1EM-K0 / AVSK ... MSW-1EM-K0 / AZZK MSW module electronics MSW-1EM-K0 Part number of MSW 1 270 312 5 module electronics Line voltages AC 3 x 380 V / 400 V / 415 V / 460 V / 480 V / 500 V ±... -
Page 41: Declaration Of Conformity
Declaration of Conformity Declaration of Conformity EC Declaration of Conformity 900330110 SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® electronic motor starters of the series MOVI-SWITCH possibly in connection with AC motor are in conformity with Low Voltage Directive... -
Page 42: Address List
Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Production Ernst-Blickle-Straße 42 Sales D-76646 Bruchsal P.O. Box Postfach 3023 • D-76642 Bruchsal Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG trial Gears Christian-Pähr-Str.10 D-76646 Bruchsal Service Compe- Central SEW-EURODRIVE GmbH &... - Page 43 Sales Algiers REDUCOM Sarl 16, rue des Frères Zaghnoune Bellevue 16200 El Harrach Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Sales Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37,5 1619 Garin Australia Assembly Melbourne SEW-EURODRIVE PTY. LTD.
- Page 44 Address List Bulgaria Sales Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Cameroon Sales Douala Electro-Services Rue Drouot Akwa B.P. 2024 Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Sales 210 Walker Drive Service Bramalea, ON L6T 3W1 Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tilbury Industrial Park 7188 Honeyman Street Delta, BC V4G 1G1...
- Page 45 Address List China Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. No. 12 Jinye 2nd Road Xi'An High-Technology Industrial Development Zone Xi'An 710065 Additional addresses for service in China provided on request! Colombia Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Sales Calle 22 No. 132-60 Service Bodega 6, Manzana B Santafé...
- Page 46 Address List Gabon Sales Libreville ESG Electro Services Gabun Feu Rouge Lalala 1889 Libreville Gabun Great Britain Assembly Normanton SEW-EURODRIVE Ltd. Sales Beckbridge Industrial Estate Service Normanton West Yorkshire WF6 1QR Drive Service Hotline / 24 Hour Service Greece Sales Athens Christ.
- Page 47 Address List Italy Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Sales Via Bernini,14 Service I-20020 Solaro (Milano) Ivory Coast Sales Abidjan SICA Société industrielle & commerciale pour l'Afrique 165, Boulevard de Marseille 26 BP 1115 Abidjan 26 Japan Assembly Iwata SEW-EURODRIVE JAPAN CO., LTD Sales...
- Page 48 SEW-EURODRIVE MEXICO SA DE CV Sales SEM-981118-M93 Service Tequisquiapan No. 102 Parque Industrial Quéretaro C.P. 76220 Quéretaro, México Morocco Sales Mohammedia SEW EURODRIVE SARL Service Z.I. Sud Ouest - Lot 28 2ème étage Mohammedia 28810 Netherlands Assembly Rotterdam SEW-EURODRIVE B.V. Sales Industrieweg 175...
- Page 49 Address List Portugal Assembly Coimbra SEW-EURODRIVE, LDA. Sales Apartado 15 Service P-3050-901 Mealhada Romania Sales Bucharest Sialco Trading SRL Service str. Madrid nr.4 011785 Bucuresti Russia Assembly St. Petersburg ZAO SEW-EURODRIVE Sales P.O. Box 36 Service 195220 St. Petersburg Russia Senegal Sales Dakar...
- Page 50 Address List South Africa Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Sales Eurodrive House Service Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box 36556...
- Page 51 Address List Tunisia Sales Tunis T. M.S. Technic Marketing Service Zone Industrielle Mghira 2 Lot No. 39 2082 Fouchana Turkey Assembly Istanbul SEW-EURODRIVE Sales Hareket Sistemleri Sanayi Ticaret Limited Şirketi Service Gebze Organize Sanayi Bölgesi 400.Sokak No:401 TR-41480 Gebze KOCAELİ Ukraine Assembly Dnipropetrovsk...
- Page 52 Address List Vietnam Sales Ho Chi Minh City All sectors except for ports, mining and off- shore: Nam Trung Co., Ltd 250 Binh Duong Avenue, Thu Dau Mot Town, Binh Duong Province HCM office: 91 Tran Minh Quyen Street District 10, Ho Chi Minh City Ports, mining and offshore: DUC VIET INT LTD Industrial Trading and Engineering Services...
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Page 53: Index
Index Index Additional documentation.........8 Electrical installation ..........19 Address, AS-Interface ..........31 Embedded safety notes ...........5 AS-Interface Exclusion of liability..........6 Address, assignment .........31 Connection...........25, 26 Data transmission ..........30 Fusing ..............19 Hand-held programming device......32 ® Starting up MOVI-SWITCH -1EM .....30 Hoist applications.............8 Cable cross section..........19 CE marking ............38 Inspection ..............37 Connection... - Page 54 Index Startup information ..........29 Status LED............33, 34 Rated voltage ............19 Storage ..............8, 37 Requirements for startup........29 Supply system leads..........19 Rights to claim under limited warranty .....6 Target group ............7 Safe disconnection...........9 Technical data Safety functions ............8 CE marking ............38 Safety notes .............7 C-Tick ..............38 Designation in the documentation......5 ®...
- Page 55 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 56 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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