Contents Contents General Information .................... 4 Scope of this documentation............... 4 Structure of the safety notes ............... 4 Safety Notes ......................5 General ....................... 5 Target group ....................5 Designated use ................... 5 Other applicable documentation ..............6 Transportation, storage ................6 Installation ....................
MOVI-SWITCH -1E/-2S documentation. • All SEW-EURODRIVE’s technical documentation is available for download in PDF format from the SEW-EURODRIVE website: www.sew-eurodrive.de. Structure of the safety notes The safety notes in these operating instructions are designed as follows:...
If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE. General Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage.
Safety Notes Other applicable documentation 2.3.1 Safety functions ® The MOVI-SWITCH drives may not perform safety functions unless these functions are described and expressly permitted. 2.3.2 Hoist applications ® MOVI-SWITCH drives are suitable for hoist applications to a limited degree only. ®...
Safety Notes Electrical Connection Electrical Connection Observe the applicable national accident prevention guidelines when working on live ® MOVI-SWITCH drives (e.g. BGV A3). Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). Additional information is contained in the documentation.
Type Designation ® Nameplate, unit designation of MOVI-SWITCH -1E (example) Type Designation ® Nameplate, unit designation of MOVI-SWITCH -1E (example) 1020396043 R 27 DRS 71S4 /BE05/TF/Z/MSW/ASA3/AVS1 M12 connector for control signals Plug connector option ® MOVI-SWITCH Motor option heavy fan Temperature sensor (standard) Motor option: brake...
Type Designation ® Nameplate, type designation MOVI-SWITCH ® Nameplate, type designation MOVI-SWITCH 3.2.1 Sample motor nameplate 1021652363 R 27 DRS 71S4 /BE05/TF/Z/MSW/CB0/ASA3 Plug connector option Variant: 0 = Standard Signal type: B = Binary K = AS-Interface Control ® MOVI-SWITCH Motor option heavy fan Temperature sensor (standard)
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Type Designation ® Nameplate, type designation MOVI-SWITCH 3.2.2 Sample electronics nameplate 1022004363 MSW CB0 Variant: 0 = Standard Signal type: B = Binary, K = AS-Interface Control ® MOVI-SWITCH 3.2.3 "Mounting close to the motor" type with option P22A ® The following illustration shows an example of MOVI-SWITCH 2S installed close to the motor with the corresponding nameplate and type designation:...
® Mechanical Installation (all MOVI-SWITCH variants) Installation instructions ® Mechanical Installation (all MOVI-SWITCH variants) Installation instructions 4.1.1 Before you start ® The MOVI-SWITCH drive may only be installed if: • The entries on the nameplate of the drive match the voltage supply system. •...
® Mechanical Installation (all MOVI-SWITCH variants) ® Mounting MOVI-SWITCH with option P22A close to the motor 4.1.3 Installation in damp locations or in the open ® Observe the following notes for mounting the MOVI-SWITCH drive in damp areas or in the open: •...
® Mechanical Installation (all MOVI-SWITCH variants) Tightening torques Tightening torques ® 4.3.1 MOVI-SWITCH control unit/terminal box ® Tighten the screws on the MOVI-SWITCH control unit with 3.0 Nm (26.6 lb.in) working diagonally across. 986785291 4.3.2 Cable glands It is essential to observe the manufacturer's specifications for the cable glands. 4.3.3 Blanking plug cable glands Tighten blanking plugs with 2.5 Nm (22.1 lb.in).
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® Mechanical Installation (all MOVI-SWITCH variants) Tightening torques ® 4.3.5 Tightening torques for terminals (MOVI-SWITCH -1E) Use the following tightening torques for terminals during installation: [1] 1.6 – 2.0 Nm (14.2 lb.in – 17.7 lb.in) 1308951051 [2] 0.3 – 0.5 Nm (3.0 lb.in – 4.4 lb.in) [3] 0.5 –...
Electrical Installation Installation instructions Electrical Installation Installation instructions 5.1.1 Connecting supply system leads ® • The rated voltage and frequency of the MOVI-SWITCH drive must correspond to the data for the supply system (line). • Cable cross section: According to input current I for rated power (see the line ®...
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Electrical Installation Installation instructions 5.1.5 Protective devices ® MOVI-SWITCH drives are equipped with integrated protection devices against motor overload. External motor protection elements are not necessary. WARNING Insufficient protection of the leads. Severe or fatal injuries. ® • When mounting MOVI-SWITCH close to the motor, the applicable regulations concerning line protection must be observed.
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Electrical Installation Installation instructions 5.1.7 Installation above 1000 m asl ® MOVI-SWITCH drives with line voltages of 380 to 240 V or 380 to 500 V, can be used in altitudes of 1000 m and up to a maximum of 4000 m above sea level under the following conditions.
Electrical Installation ® MOVI-SWITCH ® MOVI-SWITCH 5.2.1 Description of the control signals (M12 connection) Assignment Function 24 V Power supply voltage DC 24 V DC 24 V control signals, high = start, low = stop Reference potential 0V24 Checkback signal ready for operation, DC 24 V, high = ready for operation, low = overtemperature or no 24 V supply ®...
Electrical Installation ® MOVI-SWITCH -2S/CB0 (binary control) ® MOVI-SWITCH -2S/CB0 (binary control) ® 5.3.1 Connector assignment for MOVI-SWITCH -2S/CB0 control unit The following illustration shows the assignment of the X102 and X101 plugs. X102 24 V X101 24 V X101 X102 1368821131 Assignment...
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Electrical Installation ® MOVI-SWITCH -2S/CB0 (binary control) 5.3.2 Terminal assignment of terminal box ® The following figure shows the assignment of MOVI-SWITCH -2S/CB0 terminals. MSW-2S/CB0 1370474379 Terminal Function Mains terminal Mains terminal Mains terminal Brake connection (red) Brake connection (white) Brake connection (blue) 24 V alternate 24 V supply (reserved for plug connector variants) L CCW/stop (reserved for plug connector variants)
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Electrical Installation ® MOVI-SWITCH -2S/CB0 (binary control) 5.3.3 Assignment of ASA3 plug connectors The following illustration shows the assignment of the optional ASA3 plug connector. MSW-2S/CB0/ASA3 ASA3 [1] 1 2 3 4 5 10 9 8 5 4 3 2 1 1370507531 [1] ASA3 plug connector (plug) [2] Plug connector (socket)
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Electrical Installation ® MOVI-SWITCH -2S/CB0 (binary control) 5.3.4 Assignment of AND3 plug connectors The following illustration shows the assignment of the optional AND3 plug connector. MSW-2S/CB0/AND3 AND3 [1] 1372319243 [1] Plug connector AND3 (plug) [2] Plug connector (socket) ® 5.3.5 Connection between MOVI-SWITCH and motor when mounting close to the motor ®...
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Electrical Installation ® MOVI-SWITCH -2S/CB0 (binary control) The APG4 type results in the following connection options to the motor, depending on the hybrid cable used: Type MOVI- APG4 APG4 APG4 APG4 ® SWITCH Motor Cable gland/ ASB4 APG4 ISU4 terminals Hybrid cables 0817 887 9 0817 889 5 0186 741 5...
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Electrical Installation ® MOVI-SWITCH -2S/CB0 (binary control) The ALA4 type results in the following connection options to the motor, depending on the hybrid cable used: Type ® MOVI-SWITCH ALA4 ALA4 Motor Cable gland/terminals ASB4 Hybrid cables 0817 886 0 0817 888 7 ALA4 ALA4 ASB4...
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Electrical Installation ® MOVI-SWITCH -2S/CB0 (binary control) 5.3.6 Hybrid cable connection The following tables shows the conductor assignment in hybrid cables with part number 0817 887 9 and 0817 886 0 and the corresponding motor terminals: Motor terminal Wire color/hybrid cable designation Black/7 Black/8 Black/3...
Electrical Installation ® MOVI-SWITCH -2S/CK0 (control with AS-Interface) ® MOVI-SWITCH -2S/CK0 (control with AS-Interface) ® 5.4.1 Connector/socket assignment for MOVI-SWITCH -2S/CK0 control unit The following figure shows the assignment of plugs X102 and X101. 24 V AS-Interface - X102 AS-Interface + X101 24 V X101...
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Electrical Installation ® MOVI-SWITCH -2S/CK0 (control with AS-Interface) 5.4.2 Terminal assignment ® The following figure shows the assignment of MOVI-SWITCH -2S/CK0 terminals. MSW-2S/CK0 1372406795 Terminal Function Mains terminal Mains terminal Mains terminal Brake connection Brake connection Brake connection AS-Interface + AS-Interface data cable + (reserved for plug connector variants) 24 V: DC 24 V power supply (reserved for plug connector variants) AS-Interface - AS-Interface data cable (reserved for plug connector variants)
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Electrical Installation ® MOVI-SWITCH -2S/CK0 (control with AS-Interface) The APG4 design results in the following connection options to the motor, depending on the hybrid cable used: Type MOVI- APG4 APG4 APG4 APG4 ® SWITCH Motor Cable gland/ ASB4 APG4 ISU4 terminals Hybrid cables 0817 887 9 0817 889 5...
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Electrical Installation ® MOVI-SWITCH -2S/CK0 (control with AS-Interface) The ALA4 design results in the following connection options to the motor, depending on the hybrid cable used: Type ® MOVI-SWITCH ALA4 ALA4 Motor Cable gland/terminals ASB4 Hybrid cables 0817 886 0 0817 888 7 ALA4 ALA4...
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Electrical Installation ® MOVI-SWITCH -2S/CK0 (control with AS-Interface) 5.4.5 Hybrid cable connection The following tables shows the conductor assignment in hybrid cables with part no. 0817 887 9 and 0817 886 0: Motor terminal Core color / designation Black/7 Black/8 Black/3 Black/4 Black/5...
Startup ® Startup notes (all MOVI-SWITCH variants) Startup ® Startup notes (all MOVI-SWITCH variants) Before startup, make sure that: • The drive is undamaged and not blocked • All connections have been established correctly • The direction of rotation of the motor/gearmotor is correct •...
Startup ® Starting up MOVI-SWITCH -2S/CB0 (binary control) ® Starting up MOVI-SWITCH -2S/CB0 (binary control) 6.3.1 Description of DIP switches ® MOVI-SWITCH -2S/CB0 has 2 DIP switches (S2 and S3). The functions are listed in the following table. 1013697931 Description of the DIP switches Status S2/1 S2/2...
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Startup ® Starting up MOVI-SWITCH -2S/CB0 (binary control) DIP switch S2/1 DIP switch S2/1 is used to set the supply system and phase failure monitoring function. S2/1 = 1: Supply system and phase failure monitoring is active. The "OK" output signal must be evaluated by a higher-level controller (e.g.
Startup ® Starting up MOVI-SWITCH -2S/CK0 (control via AS-Interface) ® Starting up MOVI-SWITCH -2S/CK0 (control via AS-Interface) 6.4.1 Description of DIP switches ® MOVI-SWITCH -2S-CK0 has 3 DIP switches (S1, S2 and S3). The functions are listed in the following tables. 1014376715 AUX-PWR (S1) switch: Status...
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Startup ® Starting up MOVI-SWITCH -2S/CK0 (control via AS-Interface) DIP switch S1 DIP switch S1 sets the type of 24 V power supply. Observe the notes in the chapter "Connection options for supply and control" of the ® "MOVI-SWITCH -1E/-2S with AC Motor DRS/DRE/DRP" operating instructions. Switch 24 V supply ®...
Operation Operating display (binary control) Operation Operating display (binary control) ® The 3-colored status LED is located in the cover of the MOVI-SWITCH terminal box (see following figure). 1014078603 [1] Status LED The LED can assume the following states: Status LED Operating state No 24 V power supply Orange...
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Operation Operating display (binary control) 7.1.1 LED status depends on signal level when supply system failure monitoring is active 1014316939 [1] Enable CW or CCW [2] TF signal [3] Line voltage [4] Ready signal [5] Motor contactor [6] LED red [7] LED green [8] LED orange Compact Operating Instructions –...
Operation Operating display (control via AS-Interface) Operating display (control via AS-Interface) ® The 2-colored status LED is located in the cover of the MOVI-SWITCH terminal box (see following figure). 1014078603 [1] Status LED The LED can assume the following states: Status LED Operating state No connection to AS-Interface...
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Operation Operating display (control via AS-Interface) 7.2.1 LED status depends on signal level when supply system failure monitoring is active (S2/1 = 1) 1014974475 [1] Enable CW or CCW [2] Enable/reset [3] TF signal [4] Line voltage [5] Ready signal [6] Motor contactor [7] LED red (flashing) [8] LED green...
Service ® MOVI-SWITCH Service ® MOVI-SWITCH Problem Possible cause Solution Drive turns in the • Incorrect phase • Swap two phases on the terminal board wrong direction sequence Motor does not • Missing line • Check incoming cable, correct run, no current voltage •...
Declaration of Conformity Declaration of Conformity EC Declaration of Conformity 900330010 SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the ® electronic motor starters of the series MOVI-SWITCH possibly in connection with AC motor...
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SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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