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Programmable HMI Indicator/Controller Version 2 720i Batching Version 1 Technical Manual July 17, 2019 PN 103121 Rev D...
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All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
4.0 Configuration ................21 Technical training seminars are available through Rice Lake Weighing Systems.
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Reporting Commands ............... . 89 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost.
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14.0 Specifications ............... . 118 Technical training seminars are available through Rice Lake Weighing Systems.
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720i Programmable HMI Indicator/Controller Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars Visit our website www.RiceLake.com...
Introduction Introduction This manual is intended for use by service technicians responsible for installing and servicing 720i digital weight indicators. This manual applies to Version 2.00 of the 720i indicator software and Version 1.01 of the 720i Batching indicator software.
720i Programmable HMI Indicator/Controller Overview The 720i is a single-channel programmable digital weight indicator/controller. The 720i can be loaded with either PCE software or 720i batching software. Refer to Section 9.0 on page 69 Section 10.0 on page 83 for further information on each of these software choices.
93245 Fiber-optic interface card 96736 Table 1-2. 720i Option Card Part Numbers Relay racks are available for all 720i systems. Relays require an external enclosure. Consult factory for details. 1.4.1 DC Power Supplies Consult factory for more information. Option Card 9–36 VDC supply...
720i Programmable HMI Indicator/Controller Operation universal model front panel, shown in Figure 2-1, consists of a 22-button keypad with an LCD display. The keys are 720i grouped as four configurable softkeys, four scale function/navigation keys, keys, and numeric entry keys.
Press the key twice to clear the accumulator. Clear With the panel mount version of the 720i, you need to use CLR Accumulator DigIn Function to clear the indicator Note Softkey Operations Softkeys provide additional operator functions for specific applications. Softkey assignments are listed on the tabs shown at the bottom of the LCD display;...
Cable Connections The universal model of the 720i provides six cord grips for cabling into the indicator: one for the power cord and five to accommodate other cabling. Install plugs in all unused cord grips to prevent moisture from entering the enclosure.
3.3.2 Serial Communications Communications ports on the 720i CPU board support PS/2-type remote keyboard, full duplex RS-232 and 20 mA output communications at up to 115200 bps. Optional communications cards support USB, Ethernet and fiber-optic connections to the 720i.
Detached Display Module (DDM) Table 3-4 shows the connections between connector J4 on the 720i CPU board and connector J3 (Com 1) on the detached display module (DDM) board. See board diagrams in Figures 3-2 and 3-3 on page 11.
7. When installation is complete, reassemble the enclosure as described in Section 3.7 on page The 720i automatically recognizes all installed option cards when the unit is powered on. No hardware-specific configuration is required to identify the newly installed card to the system.
Torque screws to 15 in-lb (1.7 N-m). Torque backplate screws to 15 in-lb (1.7 N-m) Figure 3-6. 720i Enclosure Backplate Torqued screws may become less tight as the gasket is compressed during torque pattern, therefore a second IMPORTANT torque is required using the same pattern and torque value.
Installation CPU Board Removal If the 720i CPU board must be removed, use the following procedure: 1. Disconnect power to the indicator. 2. Remove the backplate as described in Section 3.2 on page 3. Unplug connectors for power to the board, serial communications, digital I/O and any installed option cards.
720i Programmable HMI Indicator/Controller 3.10 Replacement Parts and Assembly Drawings 3.10.1 Universal Model Table 3-6 lists replacement parts and parts kit contents for the 720i universal enclosure model, including all parts referenced in Figures 3-7 through 3-9. Number Description (Quantity)
720i Programmable HMI Indicator/Controller 3.10.2 Panel Mount Controller Table 3-7 lists replacement parts and parts kit contents for the 720i panel mount controller, including all parts referenced in Figure 3-10 on page Number Description (Quantity) 103314 Panel mount controller cover (1)
720i Programmable HMI Indicator/Controller 3.10.3 Panel Mount Display Table 3-8 lists replacement parts and parts kit contents for the 720i panel mount remote display unit, including all parts referenced in Figure 3-11. Ref Number Description (Quantity) 101256 Switch panel membrane, panel mount display (1)
Configuration Methods The 720i indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by sending commands or configuration data to an indicator serial port. Configuration using the menus is described in Section 4.1.3 on page 22.
4.1.3 Front Panel Configuration By default, the 720i is configured to use the installed single-channel A/D as the source for Scale 1. To configure the 720i for serial scale support, use the Config submenu under the Scales menu. For example: to configure a serial scale, set the serial input function (SERIAL menu) for Port 4 (or Port 7, if using a serial expansion card) to SCALE or INDUST (see Section 4.2.2 on page...
Menu Structures and Parameter Descriptions The 720i indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in setup mode. Table 4-1 summarizes the functions of each of the main menus.
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720i Programmable HMI Indicator/Controller Level Level Parameter Parameter Level Level Parameter Parameter Default value Value Value Value When moving through values below the first menu level, press to return to the level above. Press to move to the next parameter on the level above.
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720i Programmable HMI Indicator/Controller SCALES Menu Parameter Choices Description Level 2 submenus Allows configuration and calibration of each scale SCALE 1 CONFIG Scale hardware configuration (A/D or serial scale) Level 3 submenus Specifies the number of full scale graduations if SPLIT=OFF. (For multi-range and multi-interval scales ...
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720i Programmable HMI Indicator/Controller SCALES Menu, FORMAT Submenu, SPLIT = OFF Parameter Choices Description Level 4, FORMAT submenu DECPNT Specifies the decimal position, display divisions, and units used for the primary units. See Level 5 submenu PRIMAR DSPDIV parameter descriptions.
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720i Programmable HMI Indicator/Controller SCALES Menu, FORMAT Submenu, SPLIT = OFF Parameter Choices Description Multiplier. Specifies the conversion factor by which the primary units are multiplied by to obtain the displayed MULT rate of change units. 0.000001– Section 12.8 on page 110 for information about conversion factors.
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720i Programmable HMI Indicator/Controller SCALES Menu, FORMAT Submenu, SPLIT OFF Parameter Choices Description Level 4, FORMAT submenu 8888888 8888880 8888800 8.888888 Decimal point location for first range or interval. Specifies the location of the decimal point or dummy zeroes in DECPT1 88.88888...
720i Programmable HMI Indicator/Controller 4.2.2 SERIAL Menu Section 12.6 on page 108 for information about 720i serial data formats. SCALES SERIAL FEATURE PFORMT SETPTS DIG I/O ALGOUT VERS 720i Batching Version only see page 57 PORT 2 BAUD BITS TERMIN...
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IND SC:Industrial (non-legal-for-trade) scale input KEYBD is available only on Port 1; SCALE, IND SC are available only on Port 4 and higher (expansion ports). PORT 2 The keyboard interface is not hot-pluggable. Power-off the 720i before attaching SCALE PORT 4 Note keyboard cable to the Port 1 connector.
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KEYPAD Streaming is not supported for RS-485 connections. Note The print key always prints locally. Specifies the stream format used for the streamed data (CMD scale type). The default format is the Rice Lake SFMT format format (see Section 12.6 on page 108).
720i Programmable HMI Indicator/Controller 4.2.3 FEATURE Menu The FEATURE menu is used to set miscellaneous system attributes, including time and date, truck mode, softkey definitions, and parameters relating to the regulatory environment. See Table 4-7 on page 41 for parameter descriptions.
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Display ROC Alibi Setpoint Batch Start SOFTKEYS Batch Stop These features are only available with the 720i Batching version software. Batch Pause Batch Reset Weigh Reports These features are available with the Advanced Truck Mode Only. Management Weigh In Weigh Out These features are available with the Truck Modes 1-6 Only.
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720i Programmable HMI Indicator/Controller FEATURE Menu, REGULAT/INDUST Submenu The INDUST setting of the REGULAT parameter allows customization of several tare, clear, and print functions for use in non- legal-for-trade scale installations. See Section 12.2 on page 103 for more information about regulatory mode functions.
720i Programmable HMI Indicator/Controller 4.2.5 DIG I/O Menu The DIG I/O menu shown in Figure 4-16 is used to assign functions to digital inputs and outputs. SLOT 0 represents the eight I/ O bits available on the CPU board (connector J6). The additional slot, with 24 I/O bits, is shown only if the digital I/O expansion card is installed.
720i Programmable HMI Indicator/Controller 4.2.6 ALGOUT Menu If the analog output option is installed, configure all other indicator functions and calibrate the indicator itself before configuring the analog output. See the Analog Output Card Installation Instructions, PN 69089, for more information.
Figure 5-1. Calibration (CALIBR) Submenu Gravity Compensation Gravity compensation for latitude and elevation is available for the 720i. To calibrate with gravity compensation, the LOCALE parameter under the FEATURE menu must be set ON, and the LATUDE (latitude) and ELEVAT (elevation, in meters)
Revolution Calibration The Revolution Calibration Wizard provides step-by-step scale calibration. With the 720i connected to the PC, select the scale and click on the scale icon in the Calibration Wizard from the Tools menu on the Revolution Scales display, then follow the steps listed below to calibrate the scale.
Open the Revolution program and select file/new the select the 720i icon and press OK. Connect the PC serial port to port 2 of the 720i, then click on the Connect icon in the tool bar. Revolution attempts to establish communications to the indicator.
Figure 6-1. Rice Lake Web Update Display Click on the Check for Updates button in the Rice Lake Web Update application to check if a new version of the 720i software (either 720i or 720i Batching) is available. To download a new software version, select the new software version and click on .
Print Formatting Commands Table 7-1 lists commands you can use to format the 720i print formats. Commands included in the format strings must be enclosed between < and > delimiters. Any characters outside of the delimiters are printed as text on the ticket. Text characters can include any ASCII character that can be printed by the output device.
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720i Programmable HMI Indicator/Controller Command Description Supported Ticket Formats Note TR1, TR2, and TR3 truck ticket weight data includes keywords INBOUND, KEYED, RECALLED, as necessary. See Section 8-2 on page 64 for Advance Truck commands Setpoint Commands <SCV> Setpoint captured value <SN>...
Default Print Formats Table 7-2 shows the default print formats for the 720i and lists the conditions under which each print format is used. The HDRFMT1 and HDRFMT2 formats are used to specify header information that can be used by the other ticket formats. The contents of the HDRFMTx format can be inserted into any other ticket format using the <H1>...
720i Programmable HMI Indicator/Controller Customizing Print Formats The following sections describe procedures for customizing print formats using the Revolution configuration utility or serial commands. See Section 12.5 on page 106 for information about custom stream formatting. 7.3.1 Using Revolution The Revolution configuration utility provides a ticket formatting grid with a tool bar. The grid allows you to construct the ticket format without using the formatting commands (<NL>...
<H1> or <H2> print format commands. 7.3.3 Using Serial Commands With a personal computer, terminal, or remote keyboard attached to one of the 720i serial ports, you can use the serial command set described in Table 7-1 on page 55 to customize the print format strings.
720i Programmable HMI Indicator/Controller Using the Truck Regs Display The Truck Regs display is shown by pressing the Truck Regs softkey in weighing mode. The display contains an alphabetical list of stored truck IDs, weigh-in weights (in primary units), and the time and date of the weigh-in transaction (see Figure 8-2).
Reports Management Figure 8-3. 720i Display, showing Advance Mode Softkeys Weigh - Start the Weigh-In and Weigh-Out Procedure. See “Advance Mode Weigh-In Procedure” on page 66. Reports - Select which report to print. There are four sub menus under the...
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720i Programmable HMI Indicator/Controller When printing Shift/Day and Detail All/Pending reports: • AUX3FMT is the header • AUX4FMT is each line for each transaction • AUX5FMT is the footer/total lines When printing Summary Reports: • AUX6FMT is the header • AUX7FMT is the header for Source Reports •...
Weigh Enter 3. Indicator generates the weigh-out ticket. The truck may be empty or loaded for either of the above procedures. The 720i will calculate the proper net weight. Note Advance Mode Keyed Tare If the truck tare weight is known, Advance Mode keyed tare allows for both weigh-in and weigh-out to be performed in one transaction.
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720i Programmable HMI Indicator/Controller Advance Mode Management Menu In Advance Mode the Weigh, Reports and Management softkeys are enabled. The Management softkey is described below. While in a submenu the TARE key can be pressed to go back to the previous menu. If using the PS2 keyboard, the Note ESC key will take you to the previous menu.
A digital output or function assigned to a free-running setpoint continuously changes state, becoming active or inactive, as defined by the setpoint parameters. Batch setpoints are active one at a time, in an ordered sequence. The 720i can use setpoints to control up to 32 separate batch processing steps.
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720i Programmable HMI Indicator/Controller Kind Description Batch Continuous Percent relative setpoint. Performs functions based on a specified percentage of the target value of a refer- %REL enced setpoint, using the same weight mode as the referenced setpoint. The actual target value of the %REL setpoint is calculated as a percentage of the target value of the referenced setpoint.
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720i Programmable HMI Indicator/Controller GROSS –GROSS ACCUM –NET Same as GROSS VALUE SOURCE TRI P BANDVAL HYSTER HIGHER number number number Scale 1 LOWER If TRIP=INBAND If TRIP=HIGHER INBAND GROSS, NET, –GROSS, and OUTBAND TRIP=OUTBAND TRIP=LOWER –NET setpoints only PREACT...
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720i Programmable HMI Indicator/Controller P AUSE and COUNTER setpoints VALUE ACCESS NAME SENSE BRANCH SLOT DIGOUT List of available NONE NONE number NORMAL output bits for specified slot HIDE 1–30 1–32 INVERT List of available digital I/O slots COUNTER COUNTER If SLOT≠...
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720i Programmable HMI Indicator/Controller TOD setpoints TIME DURATION SOURCE time entry time entry Scale 1 TOD setpoints only BATCH CLRACCM CLRTARE PSHACCM PSHPRNT PSHTARE ONQUIET WAITSS ACCESS NAME SLOT DIGOUT SENSE NONE NONE List of available NORMAL output bits for 1–30...
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720i Programmable HMI Indicator/Controller ALWAYS NEVER BRANCH 1–32 Figure 9-8. ALWAYS and NEVER Setpoint Parameters SETPTS Menu Parameter Choices Description Level 2 submenus GROSS –GROSS –NET ACCUM +REL –REL %REL Specifies the setpoint kind. RESREL GROSS, NET, –GROSS, –NET, ACCUM, ROC, +REL, –REL, %REL, RESREL. and TOD setpoint kinds can be PAUSE used as either batch or continuous setpoints.
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720i Programmable HMI Indicator/Controller SETPTS Menu Parameter Choices Description CLRTARE Specify ON to clear the tare when the setpoint is satisfied Specify ON to update the accumulator and perform a print operation when the setpoint is satisfied. Specify PSHACCM ONQUIET to update the accumulator without printing.
Setpoints Batch Operations Softkeys can be configured to allow operator control of batch operations from the 720i front panel (see Figure 9-9), Softkeys can be configured using Revolution , serial commands, or the FEATURE menu (see Section 4.2.3 on page 40).
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720i Programmable HMI Indicator/Controller If no digital input is assigned to BATRUN, batching proceeds as if BATRUN were always on: the batch will start WARNING when the 3-way switch is turned to RUN, but the STOP mushroom button will not function.
ProAction PCEE, or Process Control Engine Editor, provides functions similar to setpoint configuration for 720i-based batch control. ProAction DBE, the database editor, is a tool for creating, editing, and managing databases in the 720i. Both applications are included on the 720i Toolkit CD.
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Revolution Whenever a PCE process is built, be sure to build a Revolution hardware configuration file using the 720i module so that all configuration parameters match the process. The Revolution file will define any required digital i/o, softkeys, and the print formats (AuxFmt) used.
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For ease in debugging your process, there is an EDP command that will dump the raw list of commands you have sent to the 720i, "SPSUMP." The first half of the list is all the conditions and actions. The second half lists the steps and associated conditions and actions by numeric reference.
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The <USx> strings can be added to any or all formats and there are 99 of these to use. A Set User Print will fill these fields. They are strings but any type of data, (real, integer, string or DT) can be inserted and the 720i will Text convert it to a printable string.
Serial Commands The 720i indicator can be controlled by a personal computer or remote keyboard connected to an indicator serial port. Control is provided by a set of serial commands that can simulate front panel key press functions, display and change setup parameters, and perform reporting functions.
Table 11-2. Reporting Commands 11.1.3 Clear and Reset Commands The following commands can be used to clear and reset the 720i: RS: Reset system. Resets the indicator without resetting the configuration. RESETCONFIGURATION: Restores all configuration parameters to their default values (setup mode only). The RESETCONFIGURATION function can also be initiated by pressing the softkey under the VERSION menu.
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720i Programmable HMI Indicator/Controller Command Description Values SC.SSTIME#1 Standstill time 1–65535 SC.OVRLOAD#1 Overload FS+2%, FS+1D, FS+9D, FS SC.WMTTHRH#1 Weighment threshold grads SC.NUMWEIGH#1 Number of weighments — SC.MAX_WEIGHT#1 Maximum weight — SC.DIGFLTR1#1 SC.DIGFLTR2#1 Digital filtering 1, 2, 4, 8, 16, 32, 64, 128, 256 SC.DIGFLTR3#1...
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Display or Scale weight source DISPLAY, SCALE REG.HTARE Allow tare in display hold NO, YES REG.ZTARE Remove tare on ZERO NO, YES * 720i Batch Version Software only REG.KTARE Always allow keyed tare NO, YES REG.MTARE Multiple tare action REPLACE, REMOVE, NOTHING REG.NTARE...
The commands listed in Table 11-12 can be used to create and maintain databases in the 720i. Except for the db.delall command, all of the database commands require an extension to identify the number of the database within the memory card and the slot number of the memory card.
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DB.DATA. <CR> The 720i responds with the entire contents of the database. Returned data is cell-delimited with the pipe character (ASCII 124) and row-delimited with carriage returns (ASCII 13). For example, the following command could be used to return the contents of database 1 in the onboard memory: DB.DATA.1#0<CR>...
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The db.schema command is used to get or set the structure of a database. DB.SCHEMA. <CR> The 720i responds to the command above by returning the following: <Max Records>,<Current Record Count>, <Column Name>,<Data Type>,<Data Size>,...<CR> The <Column Name>, <Data Type>, and <Data Size> elements repeat for each column in the database.
0 - 9999999 Table 11-16. Advance Mode EDP Commands The 720i must see six digits of data for the time values in the first 8 parameters. If the 720i does not see at least Note 000000 it will respond with ??.
12.1.1 Option Card Diagnostic Errors Option cards are detected by the 720i at power-up. If the current indicator configuration requires an option card but that card is not detected at power-up, an error similar to the following is displayed:...
The HARDWARE serial command can be issued to verify that all installed cards are recognized by the system. The HARDWARE command returns a string of card type codes. The first digit represents the single-channel A/D of the 720i; the second digit represents the card, if any, installed in the expansion slot: HARDWARE=3,4 Table 12-2 lists the card codes returned by the HARDWARE command.
12.1.5 Using the XE Serial Command The XE serial command can be used to remotely query the 720i for the error conditions shown on the front panel. The XE command returns a decimal number representing any existing error conditions. For multi-scale applications, the value returned by the XE command represents all error conditions, if any, present on all configured scales.
Serial port 4 or the expansion port can be configured for serial scale input. The serial scale function allows other scale indicators to send gross, net, or tare weight data to the 720i. Once a serial port has been configured to accept scale data, the data format can be customized to match the data stream sent by that indicator.
720i Programmable HMI Indicator/Controller 12.5 Custom Stream Formatting Each port can be independently configured to stream a default frame format or can be customized to stream a user-defined format. Custom formatting is very similar to the standard print formatting described in Section 7.0 on page...
Demand Output Serial Data Format When demand mode is configured for the serial port (STREAM parameter set to OFF), the 720i uses a data string formatted for a basic ticket printout. The particular ticket format printed depends on the indicator configuration.
Appendix If the initiating device address matches the port address of an 720i on the RS-485 network, that indicator responds. For example, with demand outputs, or in response to a KPRINT command, the responding indicator uses the format shown in Figure 12-3.
Reconfigure as necessary to find the lowest effective value for the DFSENS parameter. 12.8 Conversion Factors for Secondary Units The 720i has the capability to mathematically convert a weight into many different types of units and instantly display those results with a press of the key.
720i Programmable HMI Indicator/Controller 12.9 PS/2 Keyboard Interface Serial port 1 (connector J3) on the 720i CPU board provides a PS/2-type keyboard interface (Scan Code Set 1 only) for use with a remote keyboard. Table 12-10 shows the pin assignments for a PS/2 keyboard cable.
The detached display module (DDM) used by both the universal and panel models of the 720i communicates with the CPU board (host) using Port 3 (connector J4). To verify active communications between the host and the display, the 720i provides a HEARTBEAT parameter (FEATURE menu).
720i Programmable HMI Indicator/Controller 12.12 Alibi Tracking Alibi tracking allows a previously printed weigh ticket to be reprinted. When enabled, every transaction is stored as long as memory is available. There is 256 KB of memory reserved for storing transactions. When memory is full, it will erase the first 25% of the stored transactions.
720i Programmable HMI Indicator/Controller 14.0 Specifications Power AC Power Range 100–240 VAC Frequency 50 or 60 Hz Power Consumption 25 watts maximum A/D Specifications Excitation Voltage 10 ± 0.5 VDC, 16 x 350 or 32 x 700 load cells Sense Amplifier...
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Marked 6000/10,000 divisions UK 2893 The 720i complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: • This device may not cause harmful interference. • This device must accept any interference received, including interference that may cause undesired operation.
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Specifications subject to change without notice. Rice Lake Weighing Systems is an ISO 9001 registered company. 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319 July 17, 2019 www.ricelake.com...
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