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The SHURflo Heavy Duty Advantage gas driven diaphragm pump is designed for the dispensing of BIB
syrups, wines, teas, juices, milk and water. It utilizes a technically proven twin chamber, positive
displacement design to maximize performance by minimizing pressure drop. The
SHURflo BIB Gas pump guarantees a steady supply of syrup under pressure to a
valve that mixes the syrup with water to an exact ratio. The pump is used in conjunction w ith BIB
containers and quick disconnect (bag) fittings. The pump features
sold-out
shut-off for ease of operation.
There are several key features in the SHURflo pump which make it unique in the market and best
suited to consistently deliver a good quality drink at the dispenser head.
The above design configuration results in the greatest efficiency and lowest pressure drop every time
the dispensing valve open and closes and thus insuring consistent beverage quality.
The standard Heavy Duty Advantage pump features the product outlet on top. SHURflo also offers the
FLOport
Heavy Duty Advantage gas pump designed to position all fluid and gas ports at the bottom of
the pump for maximum compatibility with existing installations.
The fitting attachments are also the quick-disconnect type, designed to remain locked securely, yet
allowing line connection and disconnection during service.
This combination of quick-disconnect fittings and bottom directed ports provide for the greatest ease
of use in new systems, and for servicing your existing installations.
SHURFlo manufactures BIB Syrup Beverage pumps and Specialty Pumps for
Condiment
BIB products.
Pepsi Bottler BIB Pump
HeavyDuty Advantage BIB Gas Pump
Recommended model
automatic demand
numbers.
Juice & Condiment Pump
operation
of the
post-mix
dispenser
and automatic
Juice
and
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Table of Contents
Related Manuals for SHURflo HeavyDuty Advantage BIB 94-360-05
Summary of Contents for SHURflo HeavyDuty Advantage BIB 94-360-05
- Page 1 There are several key features in the SHURflo pump which make it unique in the market and best suited to consistently deliver a good quality drink at the dispenser head. The above design configuration results in the greatest efficiency and lowest pressure drop every time the dispensing valve open and closes and thus insuring consistent beverage quality.
- Page 2 Technical Specifications – Syrup Beverage Pump Design Two Chamber Double Diaphragm Power Source gas, Nitrogen or Clean Compressed Air Materials of Construction Polypropylene, EPDM, Santoprene, 316 Stainless Steel Temperature Limits 34° - 120°F (1.1° - 49°C) Weight 1.2 lbs. (0.9 kg.) 7.9"...
- Page 3 BIB Gas Pump Features and Operation Straight Through Syrup Path- the Path of Least Resistance. The idea behind the SHURflo pump is to move the gas rather than the syrup. This feature has been built in the design of the pump, which provides a straight flow path for the product across the pump.
- Page 4 Automatic Demand- The pump operates only when syrup is needed. When the dispenser valve opens, creating a pressure d rop, the pump operates to maintain syrup line pressure. The pump continues operating until the valve is closed and the syrup line pressure equals the gas pressure. At equalization, the pump stops.
- Page 5 Post-Mix BIB Dispensing System The Post Mix BIB Dispensing system consists of the BIB package and the SHURflo BIB Gas pump. The BIB package works in conjunction with the Shurflo gas pump to supply syrup to the dispenser. Typical Bag In Box Dispensing System...
- Page 6 3/8" barb nylon or 1/4", 3/8" or 1/2" barb Stainless steel Air Fittings 1/4" barb plastic or barb brass w/check valve SHURflo BIB gas pump is approved by all leading soft drink manufacturers and is NSF and SK approved for water, alcoholic, nonalcoholic beverages and condiments. Operations Manual...
- Page 7 3/8" barb nylon or 1/4", 3/8" or 1/2" barb Stainless steel Air Fittings 1/4" barb plastic or barb brass w/check valve The SHURflo BIB gas pump is approved by all leading soft drink manufacturers and is NSF and SK approved for water, alcoholic, nonalcoholic beverages and condiments. Operations...
- Page 8 Recommended Gas Pump Model Numbers Model Description Liq Out Liq In Gas In Mounting Plate 94-360-05 Blue H.D.A. 3/8” SS 3/8” 1/4” plastic barb none Condiment barb plastic elbow w/check valve pump elbow barb elbow 94-360-00 Blue H.D.A. 1/4” SS 3/8”...
- Page 9 3. Location of pump/BIBs - Low traffic areas - A key benefit of SHURflo BIB pumps is distance pumping capability. This allows the BIB system to be located out of the employee high traffic areas and in a more strategic location.
- Page 10 Plumbing 1. Outlet tubing from the pump to the dispenser should be high pressure rated and NSF listed. Consult "Pumping Capability" for appropriate tubing I.D. 2. CO /air regulator to pump tubing- new (clean), 6 mm I.D (1/4"), flexible, high pressure, braided tubing.
- Page 11 Start-Up Procedure 1. Confirm that all tubing connections are properly clamped, fittings are tight, and tubing is not kinked. 2. Fully engage BIB connector to insure proper syrup flow. 3. Adjust gas regulator to 1.4 bar (20 psi), allowing the pump to stroke slowly. 4.
- Page 12 Trouble-shooting Although the BIB system is designed to be maintenance -free, on rare occasions there will be problems with the system. In most cases, it will be associated with one of the four following areas: 1. Vacuum leaks/air in the system. Leaks that occur between the BIB and inlet of pump. 2.
- Page 13 Note: If the example above resulted in a value that was equal to or less than the necessary total tubing run, the installer would need to consider a larger I.D. tubing or installation of a pump(s) in series using the SHURflo Vacuum Regulator.
- Page 14 Maximum Horizontal Tubing Length vs. Viscosity Table Note: The distances shown are intended to be used as a guideline only. They are the results of tests conducted at 21°C (70°F) ambient with a static pressure of 5.8 bar (85 psi) to the pump.
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Page 15: Application Information
When a new B-I-B is installed, the vacuum drops, the pump automatically restarts and pressurizes the system. The SHURflo Beverage Gas Pump ensures quality from the first drink to the last. - Page 16 By positioning a VRV at the inlet of the secondary pump, incoming pressure is reduced to zero, permitting syrup to be drawn in under vacuum. SHURflo can recommend several other methods to meet the requirements for a particular installation, including Pressurized Inlet Pumps or Accumulators. Contact SHURflo for more information.
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Page 17: Start-Up Procedure
Removal of the knockout tabs from the pump housing is only necessary if the pump will be installed onto a SHURflo Mounting Board. Depending on board style, spring clip orientation varies. Ensure spring clip position and corresponding knockout tabs before removal. - Page 18 PUMP SANITIZING / WINTERIZING Sanitization of t h e SHURflo Beverage Gas Pump is required. The frequency of Sanitization is dependent on the concentrate type and its manufacturer’s requirements. Factors, which also affect the frequency of this procedure, are: temperature, concentrate volatility, facility conditions, installation and equipment.
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Page 19: Troubleshooting
TROUBLESHOOTING DOES NOT OPERATE / GAS APPLIED / DISPENSER VALVE OPEN ü B-I-B empty or inlet tubing pinched off activating vacuum "sold-out" ü Gas regulator over-pressurizing ü Outlet tube kinked or restricted ü Operated without fluid for excessive period. (Dry run) ü... -
Page 20: Limited Warranty
SHURflo's behalf. SHURflo shall not be liable for any labor, damage or other expense, nor shall SHURflo be liable for any indirect, incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product or part. - Page 21 JUICE GAS PUMP 166-200-XX (GREEN LABEL) Installation and Operation Manual The SHURflo model 166-200-09 (Standard Juice pump) is for concentrates that contain soft solids classed as "round" (up to .025 in. dia. ) or for concentrates that are of higher viscosity than soda syrups.
- Page 22 MAXIMUM HORIZONTAL DISTANCE by VISCOSITY (cP) THE FOLLOWING TABLES ARE TO BE USED AS A GUIDELINE ONLY FLOW RATE *20-50 (cP) 4 " [6mm] I.D. TUBING 8 " [10mm] I.D. TUBING 50% Apple 5:1 .0Z /SEC. CC /SEC. FEET METER FEET METER 100% Apple 4:1...
- Page 23 INSTALLATION GUIDELINES • The outlet port/fitting of the pump is mounted vertical, up. • The pump should be mounted above the B-I-B or at least at the same level. Pumps placed lower than the B-I-B’s will increase the ability to entrap air in the B-I-B. •...
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Page 24: Materials Required
PUMP SANITIZING The SHURflo Juice pump is only one piece of a beverage dispensing system. Therefore, frequent sanitization of the pump and ALL equipment in the system is required. Sanitization is dependent on the concentrate type and its' manufacturers requirements. Factors which also affect the frequency of this procedure are, temperature, facility conditions, installation, and equipment. -
Page 25: Return Policy
For pumps that do not operate, warm water from a faucet can/must be flushed through the inlet port as soon as it is removed from service. All Pumps returned to SHURflo that have not been properly sanitized and/or flushed will be dispositioned as a "scrapped pump" and will not be considered for testing, repair, or warranty replacement. -
Page 26: Technical Specification
Stainless Steel; Straight or 90º configurations « « « « a WICOR Company COMPONENT ISO Certified Facility SHURflo reserves the right to update specifications, prices, or make substitutions. SHURflo « « « « SHURflo East SHURflo Ltd. 12650 Westminster Ave. - Page 27 For specific information regarding duck bill style bag connectors contact SHURflo for Service Bulletin 1051. (continued on next page) 911-432 Rev.
- Page 28 NOTE: Bag connectors should never be left unconnected from bags due to health concerns. The correct procedure for B-I-B replacement is that the bag connectors must be left connected until a new (full) box can be installed. Bag connectors that are not connected to a bag may be the cause of a vacuum leak and improper pump operation.
- Page 29 PUMP SANITIZING The SHURflo Particulate pump is only one piece of a condiment dispensing system. Therefore, frequent sanitization of the pump and ALL equipment in the system is required. Sanitization is dependent on the condiment type and its' manufacturers requirements.
- Page 30 SHURflo's behalf. SHURflo shall not be liable for any labor, damage or other expense, nor shall SHURflo be liable for any indirect, incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product or part.
- Page 31 2. Rotate the Locking Collar clockwise a ¼ All FLOport gas pumps are to be returned to SHURflo Ltd., West Sussex, England, postage turn and allow the Locking Collar and prepaid. Package returns carefully; SHURflo is not responsible for damage.
- Page 32 • Mount the pump so the CO inlet and liquid outlet fittings are point down. The SHURflo pump is only one piece of a beverage dispensing system. Therefore, frequent sanitization of the pump and ALL equipment in the system is required.