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Bosch Rexroth BTV 16 Project Planning Manual

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Industrial
Electric Drives
Hydraulics
and Controls
Rexroth BTV 16 and
Rexroth BTV 40
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
Mobile
Automation
Hydraulics
R911293569
Edition 02

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Summary of Contents for Bosch Rexroth BTV 16

  • Page 1 Industrial Electric Drives Linear Motion and Service Mobile Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics Rexroth BTV 16 and R911293569 Rexroth BTV 40 Edition 02 Project Planning Manual...
  • Page 2 About this Documentation BTV 16/40 Rexroth BTV 16 and Title Rexroth BTV 40 Project Planning Manual Type of Documentation DOK-SUPPL*-BTV16/40***-PR02-EN-P Document Typecode Document Number, 120-2100-B341-02/EN Internal File Reference This documentation describes the different variants of the IndraView P16 Purpose of Documentation (BTV 16.1) and IndraView P40 (BTV 40.1).

  • Page 3: Table Of Contents

    BTV 16/40 Contents Contents System Presentation Brief Description IndraView P16 and IndraView P40..............1-1 Variants ............................1-1 Distinguishing Features ......................1-1 Operator Terminals with Keypad ..................... 1-2 Operator Terminals with Touch Screen ................... 1-2 Variants IndraView P16 (BTV 16.1) ..................1-2 Variants IndraView P40 (BTV 40.1) ..................
  • Page 4 Contents BTV 16/40 Used Standards ..........................4-5 Wear Parts ............................ 4-5 Dimensions Housing Dimensions ........................5-1 Housing Dimensions of the IndraView P16 ................5-1 Housing Dimensions of the IndraView P40 ................5-6 Installation ........................... 5-11 Installation Notes ........................5-11 Mounting Cut-Out........................5-11 Mounting Dimensions of the IndraView P16................
  • Page 5 BTV 16/40 Contents Maintenance and Installation General Information ........................8-1 Hard Disk ............................8-2 LCD Display ..........................8-3 Rechargeable Battery Pack ......................8-4 Installing an Extension Card ....................8-6 BIOS Settings .......................... 8-8 Software Application Software of the Monitoring Function ................9-1 Temperature Monitoring......................
  • Page 6 Contents BTV 16/40 DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 7: System Presentation

    Variants Distinguishing Features The operator terminals are provided as different variants. Essentially, they differ in display seize and touch screen capability. BTV 16.1 (Rexroth Indramat or Bosch design) BTV 16.1 (Rexroth design) Display 12" TFT Touch screen Fig. 1-1: Distinguishing features for the front of the IndraView P16 BTV 40.1 (Rexroth Indramat or...

  • Page 8: Operator Terminals With Keypad

    BTV 16.1BB with Touch Screen (Rexroth Design) IndraViewP16_BB.eps Fig. 1-4: BTV 16.1 with touch screen BTV 16.1AB with Touch Screen (Bosch Design) Comparable with BTV 16.1BB, but different coloring. BTV 16.1BC with Touch Screen, Suitable for the Food Industry, without Front USB (Rexroth Design) BTV 16.1AC with Touch Screen, Suitable for the Food...

  • Page 9: Fig. 1-5: Btv 16.1 With Keypad

    BTV 16/40 System Presentation BTV 16.1BD with Keypad and 16 M-Keys, Standard Versions (Rexroth Design) BTV 16.1AD with Keypad and 16 M-Keys, Standard Version (Rexroth Indramat Design) IndraViewP16_AD.eps Fig. 1-5: BTV 16.1 with keypad DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 10: Variants Indraview P40 (Btv 40.1)

    BTV 40.1BE with Touch Screen (Rexroth Design) IndraViewP40_BE.eps Fig. 1-6: BTV 40.1 with touch screen BTV 40.1AE with Touch Screen (Bosch Design) Similar device as BTV 40.1BB, but different coloring. BTV 40.1BG with Touch Screen, Suitable for the Food Industry, without Front USB (Rexroth Design) BTV 40.1AG with Touch Screen, Suitable for the Food...

  • Page 11: Operating System

    BTV 16/40 System Presentation BTV 40.1BH with Keypad and 16 M-Keys, Standard Version (Rexroth Design) BTV 40.1AH with Keypad and 16 M-Keys, Standard Version (Rexroth Indramat Design) IndraViewP40_AH.eps Fig. 1-7: BTV 40.1 with keypad Operating System For license reasons IndraView P16 and IndraView P40 are only delivered with already installed operating system.
  • Page 12 System Presentation BTV 16/40 DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 13: Important Directions For Use

    Note: Bosch Rexroth, as manufacturer, is not liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited.

  • Page 14: Areas Of Use And Application

    IndraView P16 (BTV 16.1) and IndraView P40 (BTV 40.1) are PC-based machine and visualization terminals, that can – depending on the application and configuration - also perform control functionalities. These operator terminals made by Bosch Rexroth are designed for use in the following cases: •...

  • Page 15: Safety Instructions For Electric Drives And Controls

    If you do not have the user documentation for your equipment, contact your local Bosch Rexroth representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment.

  • Page 16: Hazards By Improper Use

    Safety Instructions for Electric Drives and Controls BTV 16/40 Hazards by Improper Use High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by unintentional motor movements! DANGER High electrical voltage due to wrong...

  • Page 17: General Information

    BTV 16/40 Safety Instructions for Electric Drives and Controls General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine.

  • Page 18: Protection Against Contact With Electrical Parts

    Safety Instructions for Electric Drives and Controls BTV 16/40 • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems".

  • Page 19: Protection Against Electric Shock By Protective Low Voltage (Pelv)

    BTV 16/40 Safety Instructions for Electric Drives and Controls To be observed with electrical drive and filter components: High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! ⇒ Connect the electrical equipment, the housings of all DANGER electrical units and motors permanently with the safety conductor at the ground points before power is...

  • Page 20: Protection Against Dangerous Movements

    Safety Instructions for Electric Drives and Controls BTV 16/40 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors. Some common examples are: • improper or wrong wiring of cable connections • incorrect operation of the equipment components •...

  • Page 21: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    BTV 16/40 Safety Instructions for Electric Drives and Controls ⇒ Secure vertical axes against falling or dropping after switching off the motor power by, for example: - mechanically securing the vertical axes - adding an external braking/ arrester/ clamping mechanism - ensuring sufficient equilibration of the vertical axes The standard equipment motor brake or an external brake controlled directly by the drive controller are...

  • Page 22: Protection Against Contact With Hot Parts

    Safety Instructions for Electric Drives and Controls BTV 16/40 Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! CAUTION ⇒...

  • Page 23: 3.11 Battery Safety

    BTV 16/40 Safety Instructions for Electric Drives and Controls 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization).
  • Page 24 3-10 Safety Instructions for Electric Drives and Controls BTV 16/40 Notes DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 25: Technical Data

    No USB connection USB connection, Cover’s degree of protection IP 65 degree of protection IP 65 Fig. 4-2: Technical data: front of the IndraView P16 (Rexroth Indramat or Bosch design) BTV 40.1BE BTV 40.1BG BTV 40.1BH 15"-TFT, 1024 x 768 pixel Display 256.000 colors...

  • Page 26: Pc Box

    Technical Data BTV 16/40 PC Box PC box Type A Type B Type C Pentium III with minimum 400 MHz and integrated graphic controller Processor with maximum 8 MB video memory Max. 256 MB Working memory Min. 5 GB Hard disk Optional drives CD ROM None...

  • Page 27: Power Supply Unit 115 V / 230 V

    BTV 16/40 Technical Data Power Supply Unit 115 V / 230 V Nominal input voltage: 115 VAC / 230 VAC Input voltage range: 85 ... 264 VAC Input current: 0,7 A for nominal voltage 230 VAC 1,4 A for nominal voltage 115 VAC 30 A for nominal voltage 230 VAC Max.

  • Page 28: Ambient Conditions

    (e.g. lubricants in machine tools) which may interact with our controls and drives, it cannot be completely ruled out that any reactions with the materials used by Bosch Rexroth might occur. For this reason, before using the respective material a compatibility test has to be carried out for new lubricants, cleaning agents etc.

  • Page 29: Used Standards

    25 °C 4000 cycles 6 years 35 °C 2000 cycles 3 years 45 °C 1000 cycles 1.5 years Fig. 4-10: Battery pack If you don’t exactly know the conditions, Bosch Rexroth recommends to exchange the battery pack every 1.5 years. DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 30: Fig. 4-11: Typical Operating And Storage Conditions Of The Hard Disk

    Technical Data BTV 16/40 • Hard disk: The hard disk is an electromechanic wear part that has to be changed during the operating time. According to the manufacturer’s specifications the hard disk has been developed for a service life of 60 months in consideration of the following conditions: Operating hours / month Max.

  • Page 31: Dimensions

    BTV 16/40 Dimensions Dimensions Housing Dimensions Housing Dimensions of the IndraView P16 Independent of the design of the BTV 16:1 with M-Keys or touch screen the front panel width is 350 mm and the height is 290 mm. The front panel width of the BTV 16.1 for the food industry is 360 mm and the height is 300 mm.

  • Page 32: Fig. 5-2: Dimensions - Front Panel Btv 16.1Bc And Btv 16.1Ac (Design For The Food Industry)

    Dimensions BTV 16/40 Frontansicht_BTV16.1AC.eps Fig. 5-2: Dimensions – Front panel BTV 16.1BC and BTV 16.1AC (Design for the food industry) DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 33: Fig. 5-3: Side View Btv 16.1Bb/Bd And Btv 16.1Ab/Ad

    BTV 16/40 Dimensions 16.25 139.3 152.75 181.7 Seitenansicht_BTV16.1AB_AD.eps Fig. 5-3: Side view BTV 16.1BB/BD and BTV 16.1AB/AD Type A 3 slots BTV 16.1BB + BD and Type C: 4 slots BTV 16.1AB + AD Installation depth PC box Type A 146.5 mm Installation depth PC box Type A + CD ROM 165.5 mm...

  • Page 34: Fig. 5-5: Side View Btv 16.1Bc And Btv 16.1Ac

    Dimensions BTV 16/40 16.25 139.3 152.75 181.7 Seitenansicht_BTV16.1AC.EPS Fig. 5-5: Side view BTV 16.1BC and BTV 16.1AC Type A: 3 slots BTV 16.1BC and Type C: 4 slots BTV 16.1AC Installation depth PC box Type A 146.5 mm Installation depth PC box Type A + CD ROM 165.5 mm Installation depth PC box Type A + CD ROM + 181.7 mm...
  • Page 35 BTV 16/40 Dimensions Rear view of the display Outlet for Rear covering plate floppy disk data connection Hard disk frame and floppy disk voltage supply BTV16.1_Rückseite.eps Fig. 5-7: Rear view BTV 16.1 Fl oppy D i sk Spannungsver sor gung Akku- Anschl uss Anschl uss...

  • Page 36: Housing Dimensions Of The Indraview P40

    Dimensions BTV 16/40 Housing Dimensions of the IndraView P40 Independent of the design of the BTV 40.1 with M-Keys or touch screen the front panel width is 407 mm and the height is 370 mm. The front panel width of the BTV 40.1 for the food industry is 417 mm and the height is 380 mm.

  • Page 37: Fig. 5-10: Dimensions - Front Panel Btv 40.1Bg And Btv 40.1Ag (Design For The Food Industry)

    BTV 16/40 Dimensions Frontansicht_BTV40.1AG.eps Fig. 5-10: Dimensions – Front panel BTV 40.1BG and BTV 40.1AG (Design for the food industry) DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 38: Fig. 5-11: Side View Btv 40.1Be/Bh And Btv 40.1Ae/Ah

    Dimensions BTV 16/40 163.8 206.2 Seitenansicht_BTV40.1AE_AH.eps Fig. 5-11: Side view BTV 40.1BE/BH and BTV 40.1AE/AH Type A: 3 slots BTV 40.1BE + BH and Type B: 6 slots BTV 40.1AE + AH Type C: 4 slots: Installation depth PC box Type A 150.5 mm Installation depth PC box Type A + CD ROM 169.5 mm...

  • Page 39: Fig. 5-13: Side View Btv 40.1Bg And Btv 40.1Ag

    BTV 16/40 Dimensions 163.8 206.2 Seitenansicht_BTV40.1AG.EPS Fig. 5-13: Side view BTV 40.1BG and BTV 40.1AG Type A: 3 slots BTV 40.1BG and Type B: 6 slots BTV 40.1AG Type C: 4 slots: Installation depth PC box Type A 150.5 mm Installation depth PC box Type A + CD ROM 169.5 mm Installation depth PC box Type A + CD ROM +...
  • Page 40 5-10 Dimensions BTV 16/40 Rear view of the display Rear covering plate Hard disk frame Outlet for floppy disk data connection and floppy disk voltage supply BTV40.1_Rückseite.eps Fig. 5-15: Rear view BTV 40.1 Fl oppy D i sk Spannungsver sor gung Spannungsver sor gung Akku- Anschl uss...

  • Page 41: Installation

    5-11 BTV 16/40 Dimensions Installation Installation Notes • When installing the operator terminal observe to ensure an ergonomic operation. Additionally, ensure that all moving machine components are in sight of the operator. • Avoid installation locations exposed to direct sunlight, as the screen readability is reduced and additional heat development can occur.

  • Page 42: Mounting Dimensions Of The Indraview P16

    5-12 Dimensions BTV 16/40 Mounting Dimensions of the IndraView P16 167,5 137.5 137.5 Drill hole, diameter 5 mm (for mounting bolt M4) Mounting Dimensions of the IndraView P40 177.5 177.5 187,5 Drill hole, diameter 5 mm (for mounting bolt M4) DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 43: Display And Operating Components

    BTV 16/40 Display and Operating Components Display and Operating Components Backlight Switch-Off The backlight as background lighting of the display has a limited lifetime (see section "Wear Parts" on page 4-8). To extend the service life of the LCD backlight, the flat screen display features a backlight switch-off.

  • Page 44: Operating And Error Indication

    Display and Operating Components BTV 16/40 Operating and Error Indication In the upper part of the front panel there are 4 LEDs to indicate the device states and errors. Start the measures specified in the following table, if one of the succeeding LEDs indicates an error or a note. Indicator Meaning Measure...

  • Page 45: Keypad

    BTV 16/40 Display and Operating Components Keypad System Preconditions To operate the keypad, an English or US keyboard driver is required. Therefore, don’t change the corresponding manufacturer’s settings. Position of the Keys Status LEDs L1-L8 M-Keys R1-R8 M-Keys Separator Function keys Key block Operation keys BTV16.1_Lage_der_Tasten.eps...

  • Page 46: M-Keys

    Display and Operating Components BTV 16/40 Function and Operation Keys (F... + OP...) The assignment of the function and operation keys is determined by the respective application software / the used operating system. To be able to call up as many functions as possible with one key, the function level was extended by the operation keys.

  • Page 47: Pc Box

    BTV 16/40 PC Box PC Box View on the Connector Panel without Special Interfaces Anschlussfeld_N.EPS Fig. 7-1: Connector panel N without special interfaces (housing shape varies according to the device variant) View on the Connector Panel with PROFIBUS DP Slave and 24 V Outputs Anschlussfeld_P.EPS Fig.

  • Page 48: View On The Connector Panel With Sis Interface And Operator Terminal Bus

    PC Box BTV 16/40 View on the Connector Panel with SIS Interface and Operator Terminal Bus Anschlussfeld_S.EPS Fig. 7-3: Connector panel S with SIS interface and operator terminal bus (housing shape varies according to the device variant) Interfaces Note: Not each variant provides all the described interfaces. Which interfaces are integrated in the respective device depends on the device configuration.

  • Page 49: Overview

    BTV 16/40 PC Box Overview Des. on the Type of connection Type of connector Mating connector or housing (integrated) cable (from outside) o Mouse PS/2 – Mouse Mini-DIN PS/2 female Mini-DIN PS/2 connector, 6-pin connector, 6-pin o Keyb. PS/2 – Keyboard/Mouse Mini-DIN PS/2 female Mini-DIN PS/2 connector, 6- connector, 6-pin...

  • Page 50: Serial Interface Com1 To Com3

    PC Box BTV 16/40 Serial Interface COM1 to COM3 Depending on the device variant up to three serial standard interfaces are COM1 to COM3: Serial Interfaces: available at the connections COM1 to COM3. D-Sub Connector, 9-pin Type: RS-232 Cable length: Max.

  • Page 51: Serial Multi-Mode Interface According To Rexroth Standard "Sis

    BTV 16/40 PC Box Serial Multi-Mode Interface According to Rexroth Standard "SIS" SIS: The serial interface SIS is a multi-mode interface (according to the Serial Interface according to Rexroth standard) that provides data of the internal COM1 interface with Rexroth Standard RS232 as well as with RS422 levels.

  • Page 52: Settings Of The Serial Interfaces

    PC Box BTV 16/40 The BT bus has the following pin assignment: BT bus Data Out + Data In + + 5 V Data Out - Data In - Assignment recognition Shield applied to the metal housing of the plug-in connector BT_Bus.eps Fig.

  • Page 53: Parallel Interface Lpt1

    BTV 16/40 PC Box Parallel Interface LPT1 LPT1 – Parallel Interface for D-Sub female connector, 25-pin Printer, Scanner, CD ROM, etc. Type: SPP (ex works), EPP, ECP Cable length: Max. 3 m Cable type: Shielded, cross section min. 0.14 mm² Interrupt (IRQ): I/O address: AUTO or 378H (recommended)

  • Page 54: Usb Interfaces

    PC Box BTV 16/40 USB Interfaces The devices feature two USB interfaces (USB1 and USB2). LPT1 – Parallel Interface for Printer, Scanner, CD ROM drive Via the USB interfaces up to 128 devices can be connected in series, that are also provided with USB (Universal Serial Bus). Note: The maximum power consumption of the connected devices must not exceed 500 mA.

  • Page 55: Ethernet Interface

    BTV 16/40 PC Box Ethernet Interface The operator terminal can be connected with an Ethernet network via an Ethernet – Network Connection Ethernet interface. RJ45, female connector, 8-pin Type: Ethernet 10Base T / 100Base X Cable length: Max. 100 m Cable type: Shielded, 2-core, twisted Transmission rate:...

  • Page 56: Fig. 7-11: Vga Interface

    7-10 PC Box BTV 16/40 HD female connector, 15-pin Cable length: Max. 1.5 m Cable type: Shielded, cross section min. 0.14 mm² Max. resolution: 1600 x 1200 Pixel, max. 4294 mill. colors Max. 1,5 m GREEN BLUE Display RED GND GREEN GND BLUE GND Digital GND...

  • Page 57: Combined Keyboard/Mouse Interface

    7-11 BTV 16/40 PC Box Combined Keyboard/Mouse Interface Keyb. - PS/2 Mini DIN Keyboard / Mini DIN PS/2 fem. connector, 6-pin Mouse Interface Cable length: Max. 1.5 m Cable type: Shielded, cross section min. 0.14 mm² Keyb Max. 1,5 m Keyb Keyboard Data Keyboard...

  • Page 58: 24 V Outputs

    7-12 PC Box BTV 16/40 24 V Outputs The connections 1 to 8 of the D-Sub female connector "24 V Out" provide 24 V Out eight digital 24 V outputs. The ground connections are the pins 9 to 15. D-Sub female connector, 15-pin Cable length Max.

  • Page 59: Relay Contact "Ready

    7-13 BTV 16/40 PC Box Relay Contact "Ready" Devices with SIS and BT interface feature a relay contact at a 3-pin connector, which is integrated instead of the serial interface COM1. This contact is closed, if the W/T LED (see chapter 6-2) flashes green. Characteristic values of the relay Switching capacity 0,5 A / 30 VDC...
  • Page 60 7-14 PC Box BTV 16/40 Danger without protective separation! ⇒ The 24 VDC input voltage must comply with the requirements of the "Protective separation". ⇒ Plug and unplug the connector only in no-voltage DANGER condition! 400V + 5% 400V 400V - 5% + 24V sichertrafo.eps Fig.

  • Page 61: Fig. 7-20: Wiring Of The Power Connection 24 Vdc And The Operator Terminal

    7-15 BTV 16/40 PC Box (green/yellow) Power supply with safety transformer acc.to EN 60742 24 VDC Cross-sections depending on current consumption, min. of 4 mm . For higher current con- sumption use 2 x 4 mm . (blue) Length max. 4 m (green/yellow) Earth bar load...
  • Page 62 7-16 PC Box BTV 16/40 X20 – 230/115 VAC Power This connection is used for device variants for 230/115 VAC. Supply All internally required voltages are generated by the 230/115 VAC power supply unit. Note: Also for devices with a 230/115 VAC voltage connection an additional voltage of 24 V has to be applied at connector X10, if the device features 24 V outputs.

  • Page 63: Fig. 7-23: Voltage Connection 230 Vac Via Isolating Transformer

    7-17 BTV 16/40 PC Box Incoming mains (green/yellow) Min.16 To control cabinet housing (green/yellow) To machine (green/yellow) All housing components (PE bolt) (green/yellow) PE terminl bar for 0 V wiring (see fig. 2) PE star point (green/yellow) Fuses; motor protection key preferred Overvoltage (green/yellow) category III...

  • Page 64: Floppy Disk Connection

    7-18 PC Box BTV 16/40 Floppy Disk Connection The male connectors to connect a floppy disk drive are inside the housing. The ribbon cables are guided through a clearance in the housing outwards (see section Abb. 4-5). The integrated floppy disk adapter supports the following drives: X75 –...

  • Page 65: Battery Connection

    7-19 BTV 16/40 PC Box X76 – Power Supply of the Power supply of an external floppy disk drive. Floppy Disk Drive Female connector, 4-pin Supply: Max. +5 V, +12 V, 0,9 A Assignment X76, female connector +12 V +5 V Note: The voltages +5 V and +12 V are monitored to avoid over- and under-voltages.
  • Page 66 7-20 PC Box BTV 16/40 DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 67: Maintenance And Installation

    BTV 16/40 Maintenance and Installation Maintenance and Installation General Information The operator terminals are maintenance-free. Some components are subject to wear and must be replaced. Maintenance Include the following tasks in your maintenance schedule: • Clean the screen surface at least once a week with an anti-static cloth or window cleaning agent containing denatured alcohol.

  • Page 68: Hard Disk

    Maintenance and Installation BTV 16/40 Hard Disk The installation frame of the hard disk can be accessed from the rear side of the operator terminal. The hard disk can be replaced including the installation frame. Loss of data! ⇒ Back up all required application data as well as operating system settings to an external storage medium! CAUTION!

  • Page 69: Lcd Display

    LCD Display A fading backlight causes a progressive deterioration of the LCD display’s readability, so that a backlight exchange is necessary. For further information please contact the Bosch Rexroth Service. DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 70: Rechargeable Battery Pack

    Number of charging cycles Note: The used batteries are recyclable and can be returned to Bosch Rexroth after replacement. They must not be disposed in the standard household refuse. For the BTV 16.1 and the BTC 40.1 an external battery pack for cabinet External Battery mounting is available.

  • Page 71: Fig. 8-3: Position And Pin Assignment Of The Battery Connection

    1.5 mm² is used. The cable length is maximum 3.0 m. Bosch Rexroth provides ready-made cables with a length of 1.0 m and 3.0 m. To place extensions cards slots for PCI bus and ISA bus are available.

  • Page 72: Installing An Extension Card

    Maintenance and Installation BTV 16/40 Installing an Extension Card 1. Disconnect the power supply. If required, unplug all connectors from the operator terminal. 2. Wait until the power supply unit switches off automatically after UPS operation (the UPS LED on the front panel flashes red until the UPS switches off the power supply unit).
  • Page 73 BTV 16/40 Maintenance and Installation 4. Remove the fastening screw from the slot cover. 5. Place the extension card and fix it with the fastening screw. Extension board for 3 cards ISA/PCI slot A1 PCI slot A2 PCI slot A3 Slot cover erweiterung.eps Fig.

  • Page 74: Bios Settings

    Maintenance and Installation BTV 16/40 BIOS Settings Note: IRQ0-IRQ6, IRQ8-IRQ13 and IRQ15 are already assigned and are not available for PCI and ISA extension cards! PCI Slot In the BIOS submenu "The Advanced Menu / PCI Configuration sub menu" you can assign each PCI slot to an IRQ address. By specifying the IRQ address you specify simultaneously the priority.

  • Page 75: Software

    BTV 16/40 Software Software Application Software of the Monitoring Function Temperature Monitoring The ambient air temperature of the operator terminal must not exceed +45 °C. To ensure operational reliability, a temperature monitoring function measures the internal housing temperature. 1. For temperatures exceeding 50 °C inside the housing a temperature warning is indicated (only for devices with interface variant "N"...

  • Page 76: Uninterruptible Power Supply (Ups)

    Software BTV 16/40 Uninterruptible Power Supply (UPS) In the event of a voltage breakdown or if the temperature exceeds 65 °C (see page 9-1) the UPS logic of the operator terminal’s power supply unit allows a safe operating system shutdown by means of a battery pack. If the voltage breakdown exceeds 20 ms, the UPS program switches over to battery operation (provided that the battery pack is ready for operation).

  • Page 77: Ups Program

    Only if the user has special access rights and after re-starting the operating system operation is possible and settings can be made. Note: Modifications of the parameters set in the UPS may only be carried out after consulting Bosch Rexroth. DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 78: Operation And Configuration Of Ups Nt

    Software BTV 16/40 Operation and Configuration of UPS NT Note: To operate UPS administrator rights are necessary! Start/Stop During booting Windows NT the UPS program is automatically started. If the service shall be stopped, terminated or re-started (e.g. because of a re-installation or update), select the service manager in the Windows Control Panel.

  • Page 79: Fig. 9-3: The Window "Services

    BTV 16/40 Software services_screen.tif Fig. 9-3: The window "Services" Configuration Select the UPS program UPS NT Control in the system control (see Fig. 9-4). Note: The UPS program always runs as a Windows NT service. User changes have no influence on this behavior. The user can not terminate the program without administration rights or stop the monitoring.

  • Page 80: Fig. 9-5: Register Ups General

    Software BTV 16/40 UPS General After calling up UPS Properties and Maintenance, first, the register UPS General is active, with which the basic settings of the starting and run time behavior of the UPS are specified. upsc5-general.BMP Fig. 9-5: Register UPS General Note: To activate parameter modifications the UPS program is automatically stopped and re-started...
  • Page 81 BTV 16/40 Software Note: After the expiration of the Shutdown Delay Time the operating system is shut down without safety prompt. Data of opened application programs without backup are then lost. Enable Startup Battery Test: If the check box is activated, a test of the battery pack is carried out after each restart of the system.
  • Page 82 Software BTV 16/40 In the Command area an executable program (*.exe; *.bat) can be entered or activated, that can still be started and carried out after the initialization of the shutdown. This is always reasonable, if applications which do not respond to the system messages, have to be backuped or stopped.

  • Page 83: Fig. 9-6: Register System Health

    BTV 16/40 Software System Health This register indicates the current measured values of the internal operating voltages, the battery voltage, the system temperature and the status of the fan function. upsc5-health.BMP Fig. 9-6: Register System Health The value of the battery voltage (Battery Voltage) is only updated after a battery test.

  • Page 84: Fig. 9-7: Register Profi Bus / Touch Mode

    9-10 Software BTV 16/40 PROFIBUS and Further Settings The register ProfiBus/Touch Mode is divided into two segments: • Select PROFIBUS Address • Select COM for Touch upsc5-proi-comsel.bmp Fig. 9-7: Register Profi Bus / Touch Mode Note: The following applies to all settings: The UPS service is stopped.

  • Page 85: Fig. 9-8: Register Sis Bus Mode

    9-11 BTV 16/40 Software SIS Bus Mode In the register SIS Bus Mode the desired function of the serial interface according to the Rexroth standard (SIS interface, RS485, RS422) is set. upsc5-sis.BMP Fig. 9-8: Register SIS Bus Mode Note: For the settings in this register the following applies: The UPS service is stopped and afterwards started again.
  • Page 86 9-12 Software BTV 16/40 About The value Shutdown Count indicated in register About indicates, how often the UPS has already shut down the system. A change of the batteries is recommended after more than 3000 trips initiated by the UPS. upsc5-about.BMP Fig.

  • Page 87: Touch Screen Software

    9-13 BTV 16/40 Software Touch Screen Software For the devices IndraView P16 BTV 16.1BB, BTV 16.1BC, BTV 16.1AB, BTV16.1 AC as well as IndraView P40 BTV 40.1BE, BTV 40.1BG, BTV 40.1AE and BTV 40.1AG a touch screen is used, that allows the operation of the application software via the touch-sensitive surface of the display.
  • Page 88 9-14 Software BTV 16/40 For further information please select the Help button on the respective register card. Via "Start -> Programs -> UPDD" you reach further useful programs, if required. The program Calibrate might be of special interest. If required, you can calibrate the touch mouse with the help of this program.

  • Page 89: Ordering Information

    1 ......= 1 Front plate and display Rexroth Indramat- / Bosch design 4.1.1 12", Touch-Screen ... . . = AB 4.1.2 12", Touch-Screen (suitable for...
  • Page 90 10-2 Ordering Information BTV 16/40 Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: B T V 1 6 .

  • Page 91: Btv 40.1

    1 ......= 1 Front plate and display Rexroth Indramat- / Bosch design 4.1.1 15", Touch-Screen ... . . = AE 4.1.2 15", Touch-Screen (suitable for...
  • Page 92 10-4 Ordering Information BTV 16/40 Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: B T V 4 0 .

  • Page 93: 10.2 Accessories

    10-5 BTV 16/40 Ordering Information 10.2 Accessories Connectors and Ready-Made Cables Ordering designation Part number Description B-AC PLUG NET 230V 1070 912881 Mains connector 230 V, male inlet connector for non- heating apparatus, angular, for self-mounting BKS-U-N-NTZKAB-IPCRHO-002,5-P 1070 048937 Mains cable 230 V with female inlet connector for non- heating apparatus, angular, cable length 2.5 m SUP-E01-BTV16/40 1070 170041...
  • Page 94 10-6 Ordering Information BTV 16/40 DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 95: List Of Figures

    Fig. 4-1: Technical data: front of the IndraView P16 (Rexroth design) 4-1 Fig. 4-2: Technical data: front of the IndraView P16 (Rexroth Indramat or Bosch design) 4-1 Fig. 4-3: Technical data: front of the IndraView P16 (Rexroth design) 4-1 Fig. 4-4: Technical data: front of the IndraView P40 (Rexroth Indramat or Bosch design) 4-1 Fig.
  • Page 96 11-2 List of Figures BTV 16/40 Fig. 6-3: Key combination for the keys of the BTV 16.1BD/AD and the BTV 40.1BH/AH 6-4 Fig. 7-1: Connector panel N without special interfaces (housing shape varies according to the device variant) 7-1 Fig. 7-2: Connector panel P with PROFIBUS DP slave and 24 V outputs (housing shape varies according to the device variant) 7-1 Fig.
  • Page 97 11-3 BTV 16/40 List of Figures Fig. 9-9: Register "About" 9-12 Fig. 9-10: UPDD setup programs for the touch screen 9-13 Fig. 9-11: Dialog window to set the touch screen 9-13 Fig. 10-1: Type code BTV 16.1 10-2 Fig. 10-2: Type code BTV 40.1 10-4 Fig.
  • Page 98 11-4 List of Figures BTV 16/40 DOK-SUPPL*-BTV16/40***-PR02-EN-P...

  • Page 99: Index

    12-1 BTV 16/40 Index Index 24 V Out 7-12 Accessories 10-5 Addressing of the M-Keys 6-4 Air pressure 4-4 Ambient conditions 4-4 Appropriate use Area of application 2-2 Introduction 2-1 Uses 2-2 Backlight switch-off 6-1 BIOS Settings 8-8 Bottom view of the BTV 16.1 5-5 Bottom view of the BTV 40.1 5-10 BT bus 7-5 BTV 16.1AB with touch screen 1-2...
  • Page 100 12-2 Index BTV 16/40 Housing dimensions BTV 16.1AB 5-1 Housing dimensions BTV 16.1AC 5-2 Housing dimensions BTV 16.1AD 5-1 Housing dimensions BTV 16.1BB 5-1 Housing dimensions BTV 16.1BC 5-2 Housing dimensions BTV 16.1BD 5-1 Housing dimensions BTV 40.1AE/AH 5-6 Housing dimensions BTV 40.1AG 5-7 Housing dimensions BTV 40.1BE/BH 5-6 Housing dimensions BTV 40.1BG 5-7 IBS bus 7-5...
  • Page 101 12-3 BTV 16/40 Index Parallel interface LPT1 7-7 PC box 7-1 Interfaces 7-2 PC power supply 7-13 Pin assignment of the 230/115 VAC connection X20 7-16 Position of the keys 6-3 Power supply Floppy disk drive 7-19 PS/2 Keyboard Connection 7-11 PS/2 mouse connection 7-11 Rear view BTV 16.1 5-5 Rear view BTV 40.1 5-10...
  • Page 102 12-4 Index BTV 16/40 Uninterruptible power supply 9-2 UPS program 9-3 UPS program Default setting UPSNT 9-8 Functionality 9-3 USB interfaces 7-8 Use See appropriate use a nd inappropriate u se Use of an external keypad 6-4 VGA connection 7-9, 7-10 VGA interface 7-10 Video adapter CRT 7-10...

  • Page 103: Service & Support

    13-1 BTV 16/40 Service & Support Service & Support 13.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries. Sie erreichen uns Contact us 49 (0) 9352 40 50 60...

  • Page 104: Kundenbetreuungsstellen - Sales & Service Facilities

    Tel.: +49 (0)171 333 88 26 Tel. +49 (0) 9352 40 42 22 Vertriebsgebiet Süd Vertriebsgebiet West Gebiet Südwest Germany South Germany West Germany South-West Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG Landshuter Allee 8-10 Regionalzentrum West Service-Regionalzentrum Süd-West 80637 München Borsigstrasse 15 Siemensstr.1...
  • Page 105 - Italien Netherlands - Niederlande/Holland Netherlands – Niederlande/Holland Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth Services B.V. Bosch Rexroth B.V. Via del Progresso, 16 (Zona Ind.) Via Isonzo, 61 Technical Services Kruisbroeksestraat 1 35020 Padova 40033 Casalecchio di Reno (Bo) Kruisbroeksestraat 1 (P.O.
  • Page 106 - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen DEL a.s. Bosch -Rexroth, spol.s.r.o. Bosch Rexroth Kft. Bosch Rexroth Sp.zo.o. Strojírenská 38 Hviezdoslavova 5 Angol utca 34 ul. Staszica 1 591 01 Zdar nad Sázavou 627 00 Brno 1149 Budapest 05-800 Pruszków...
  • Page 107 Australia - Australien Australia - Australien China China AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Shanghai Bosch Rexroth Machinery Services Pty. Ltd. No. 7, Endeavour Way Hydraulics & Automation Ltd. Hydraulics & Automation Ltd. 28 Westside Drive...
  • Page 108 Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth Mexico S.A. de C.V. Bosch Rexroth S.A. de C.V. Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913 3426 Mainway Drive Burnaby, British Columbia Unidad Ind.
  • Page 110 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 93 52-40-50 60 +49 93 52-40-49 4 1 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911293569 DOK-SUPPL*-BTV16/40***-PR02-EN-P...

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