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Related Manuals for HygroMatik MiniSteam Series
Summary of Contents for HygroMatik MiniSteam Series
- Page 1 Manual Electrode Steam Humidifier MiniSteam IMPORTANT: READ AND SAVE THESE INSTRUCTIONS ÁMS.CSA^È MS.CSA E-8881706...
- Page 2 Current version of this manual can be found at: www.hygromatik.co.uk All rights reserved. HygroMatik GmbH grants the legal user of this product [or device] the right to use the Work(s) solely within the scope of the legitimate operation of the product [or device]. No other right is granted under this licence.
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Page 3: Table Of Contents
1. Introduction ........................5 1.1 Typographic Distinctions ....................5 1.2 Documentation ........................5 1.3 Symbols in Use ......................... 6 1.3.1 Specific Symbols related to Safety Instructions ............. 6 1.3.2 General Symbols ......................6 1.4 Intended Use ........................6 2. Safety Instructions ......................8 2.1 Guidelines for Safe Operation ................... - Page 4 8.4 Electrode wear ........................36 8.4.1 Original Electrode Lengths ..................... 37 8.4.2 Uneven Electrode Lengths ..................... 37 8.5 Replacing Electrodes ......................37 8.6 Cleaning the Blow- Down Pump ..................40 8.7 Cleaning the Water Inlet Solenoid Valve ................41 8.8 Checking Cable Connections and Electrode Cables ............42 8.9 Checking Hoses ........................
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Page 5: Introduction
Thank you for choosing a HygroMatik steam humidifier. HygroMatik steam humidifiers represent the latest in humidifica- tion technology. In order to operate your HygroMatik steam humidifier safely, pro- perly and efficiently, please read these operating instructions. Employ your steam humidifier only in sound condition and as directed. -
Page 6: Symbols In Use
The HygroMatik steamgenerator serves for steam production based on various water qualities or partially softened water (valid for all of the HygroMatik humidifier models). With the Hea- terLine, HeaterCompact/Kit and HeaterSlim familiy of products, also fully desalinated water/cleaned condensate may be used. - Page 7 You should place a copy of the Operation and Maintenance Instructions at the unit‘s operational location (or near the unit). By construction, HygroMatik steam humidifiers are not qua- lified for exterior application. Risk of scalding! Steam with a temperature of up to 212 °F is produced.
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Page 8: Safety Instructions
2. Safety Instructions These safety instructions are required by law. They promote workplace safety and accident prevention. 2.1 Guidelines for Safe Operation 2.1.1 General Comply with the accident prevention regulation „DGUV Regula- tion 3“ to prevent injury to yourself and others. Beyond that, national regulations apply without restrictions. -
Page 9: Mounting, Maintenance, Repair And Dismantling Of The Unit
Do not remove or disable safety devices 2.1.4 Mounting, maintenance, repair and dismantling of the unit The HygroMatik steam humidifier is IP20 protected. Make sure that the unit is not object to dripping water in the mounting loca- tion. When installation is made in a room without a drain, safety pre- cautions must be taken in order for to shut off the humidifier‘s... -
Page 10: Transport
3. Transport 3.1 Overview Please note Proceed carefully when transporting the steam humidifier in order to prevent damage due to stress or careless loading and unloading. 3.2 Carton outer Size and Weight HyLine: Type* Height Width Depth Weight [cm]/[inch] [cm]/[inch] [cm]/[inch] [kg]/[lbs] HY05- 08... -
Page 11: Packing
3.3 Packing Please note Notice the symbols affixed to the packing box. 3.4 Interim Storage Store the unit in a dry place and protect against frost. 3.5 Check for Complete and Correct Delivery of Goods Upon receipt of the unit, confirm that: •... -
Page 12: Functional Description And Device Composition
4. Functional description and device compo- sition 4.1 Mode of operation The HygroMatik steam humidifier utilizes the conductivity nor- mally present in tap water for steam production. Electrodes inside an enclosed steam cylinder are immersed directly into the tap water. They are connected to the alternating current. - Page 13 Please also see Section „Exploded View“. Location Designation steam nozzle vent pipe max. water level sensor electrode water drain, discharge top part of steam cylinder o-ring cylinder flange cylinder flange and o-ring lower part of cylinder solenoid valve water inlet blow-down pump o-ring cylinder base...
- Page 14 The concentration of dissolved salts increases over time, which can lead to a rise in the conductivity of the water. If this contin- ues, conductivity may increase until a short circuit occurs. This could damage the unit, but in any case would significantly reduce the life span of the electrodes.
- Page 15 Risk of scalding! During operation hot steam discharges from the nozzle. Avoid direct contact with the visible steam cloud. Due to foaming within the cylinder caused by contamination hot water may trickle from the nozzle. Keep clear! Rotating parts! During operation the cross-flow fan rotates. Do not touch or block the fan during operation.
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Page 16: Fitting Measures
4.1.1 Fitting measures Wall Distances [mm/inch] > 50mm/ > 200mm/ > 500mm/ > 300mm/ > 3000mm/118inch Page 16... -
Page 17: Unit Installation Check
Wall Mounting Please note The steam humidifier must be installed vertically in order to func- tion properly. Positioning should be such that draught effects are avoided. The minimum mounting height is 0.15m/ 5.9 inch above floor level. However, in order to avoid the risk of scalding a mounting height of 2m/79 inch is recommended. -
Page 18: Unit Dimensions
Unit Dimensions 38mm/1.49“ 65mm/2.56“ 30mm/1.18“ 30mm/1.18“ 30mm/1.18“ 60mm/2.36“ 266mm/10.47“ 354mm/13.94“ 353mm/9.96“ 333mm/13.11“ 65mm/2.56“ 27mm/1.06“ 384mm/15.12“ 30mm/ 1.18“ 406mm/15.98“ 490mm/19.29“ 40mm/1.57“ 30mm/1.81“ 65mm/2.56“ 30mm/1.18“ 27mm/1.06“ 60mm/2.36“ 273mm/10.45“ 376mm/14.80“ 373mm/14.68“ 353mm/13.90“ 407mm/16.0“ 30mm/1.18“ 30mm/ 1.18“ 490mm/19.29“ 580mm/22.83“ 209mm/8.22“ Page 18... -
Page 19: Water Installation
5. Water Installation Risk of scalding! Very hot water on the humidifier drain side! Have all installation work done by expert staff in order to avoid scalding hazards due to improper water guidance. Risk of electrical shock! Hazardous electrical high voltage! Before starting installation work make sure that the unit is not connected to the power supply. -
Page 20: Operation With Softened Water
5.1 Operation with Softened Water Do not use softened water unless special measures are taken! When feeding softened water into the HygroMatik steam humidi- fier, the aspects outlined below must be taken into account. Softened water may cause • unacceptably high conductivity •... -
Page 21: Water Supply
5.2 Water Supply Risk of material damage! Foreign material in water supply pipe may cause premature damage to the solenoid valve. Flush water supply pipe before making connection to the sole- noid valve (this is of particular importance in case of a newly installed pipe). -
Page 22: Water Discharge
Risk of material damage! Excessive tightening will destroy the solenoid fitting thread. Do not overtighten the cap nut. » Screw the other hose end cap nut with its inner seal on a customer-provided water tap (cup nut internal thread is ¾“). 5.3 Water discharge Risk of scalding! During blow down up to .3 l/sec (.08 gal./sec) are being drained... -
Page 23: Water Installation Checklist
For grounding purposes, one or two metallic clip(s) is/are Drain hose (14) for HyFlow attached to the cabinet drain connection stub (s. fig. aside) overflow from pump hose making contact to the pump drain hose end (14) and the HyFlow connection drain hose (66), if present. -
Page 24: Electrical Connection
6. Electrical Connection Risk of electrical shock! Hazardous electrical high voltage! All work related to electrical installation to be performed by authorized personnel only (electricians or professionals with equivalent training). Please note The customer is responsible for checking qualifications. Do not connect the steam humidifier to the live power sup- ply before all installation work has been completed! General installation rules •... - Page 25 We recommend employing medium blow main fuses. The tables below show input currents and the circuit protection required for the various HygroMatik humidifier models. *) After full blow down, power input is 1.3 times higher than in nor- Please note mal operation.
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Page 26: Cable Connections
MiniSteam: Technical Specifications Steam Humidifier MiniSteam Model MS05 MS10 Data at 208V/1 Phase, Power Rating [kW] 60 Hz Input Current [A] 2 x 20 2 x 20 Circuit Protection [A]*) Data at 208V/3 Phase, Power Rating [kW] 60 Hz 10.4 16.0 Input Current [A] 3 x 15... -
Page 27: Safety Interlock
6.3 Safety Interlock Please note Install contact interlocks, i.e. max. hygrostat, vane relay, pres- sure controller, air interlock, etc. in series across terminals 1 and 2. Use max.-hygrostat for protection! A max-hygrostat should be installed in the safety interlock. The max-hygrostat acts as a safety device in case the humidity sen- sor malfunctions. - Page 28 (applies only to humidifier types HyLine and MiniSteam). Please note Detailed information concerning initial operation, control, service and malfunctions as well as circuit diagrams can be found in the operation manuals for HygroMatik control units. Page 28...
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Page 29: Commissioning
7. Commissioning Risk of electrical shock! Hazardous high electrical voltage! Start-up of the unit is restricted to expert staff only (electricians or expert personnel with equivalent training). Step 1: Check of mechanical integrity » Check cylinder seating. » Check steam and condensate hose clamps. Step 2: Check of electrical wire connections »... -
Page 30: Maintenance
8. Maintenance Perform regular maintenance to give your unit a long life span. Inadequate or improper maintenance can lead to operational malfunctions. Risk of electrical shock! Unit must be switched off and protected against restart by expert staff (electricians or expert personnel with equivalent training) before any maintenance work is commenced. -
Page 31: Maintenance Work
In extreme cases, water pretreatment may be necessary (softe- ning by dilution to approx. 4 - 8 °dH/71-142ppm; decarboniza- tion/partial desalination to achieve target reductions in carbonate hardness). HygroMatik would be pleased to refer you to companies specia- lizing in water treatment systems. Page 31... -
Page 32: Access Electrical Enclosure
8.2 Access Electrical Enclosure Risk of electrical shock! Hazardous electrical high voltage! Make sure the unit is switched off before installing or removing the display panel. » Remove cover from humidifier (B) and lift display panel (A) off guiding. » Turn display panel (see fig. - Page 33 Risk of injuries to the eyes! Cylinder clips may jump off due to pretension. Wear proper PPE (Personal protection equipment)! Risk of cut injuries! The clamps that fix the steam cylinder halves have sharp edges and angles. Wear proper PPE (Personal protection equipment)! Risk of electrical shock! Hazardous electrical high voltage! Disconnect the appliance from power supply before removing...
- Page 34 Cleaning open cylinder remove used O-ring clean cylinder inside. Do not use acids or other clean strainer chemicals » Check the inside of the top part of steam cylinder for crust build-up and possible salt bridges (black grooves between the electrode leads). If present, wash away completely .
- Page 35 Reassembly connect upper and lower insert new O-ring part with clamps Please note When re-assembling the cylinder, the joints and reinforcements of both sections must fit together snugly remove used O-ring remove old O-ring place cylinder vertically insert new O-ring into cylinder base Before the electrode plugs are attached, please make sure that Please note...
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Page 36: Electrode Wear
Ensure proper plug seating on electrodes! The plugs must be pressed down onto the electrodes as far as they will go. Please note Wiring color corresponds with the color of the knurled nut. » Place cylinder vertically into cylinder base. The condensate connection must be showing towards the front Please note on the left hand side. -
Page 37: Original Electrode Lengths
Replace electrodes with significantly uneven wear. Check the Please note power supply (circuit breaker, voltage drop). Also see operating manual of the relevant HygroMatik control, section "Faults and Messages." 8.5 Replacing Electrodes remove handnut remove electrode... - Page 38 Loosen knurled nuts (5) and remove electrodes (48). » Install new electrodes and hand tighten the nuts. » Use solvent-free, HygroMatik-quality o-rings (for flange, cylinder base and steam hose adapter). » assemble steam cylinder and place it into housing. »...
- Page 39 Water conductivity is too high or water is not decanted oftenly enough if the following phenomina are observed: • electrodes must be frequently replaced, • black slime collects inside the cylinder, or • there is "lightning" in the cylinder. In all of these cases please contact HygroMatik. Page 39...
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Page 40: Cleaning The Blow- Down Pump
8.6 Cleaning the Blow- Down Pump The numbers in paranthesis refer to the exploded view figure. » Remove cylinder, as described in Section: "Removing and Cleaning the Steam Cylinder” » Detach e-cable from the pump. » Detach adapter (30) from the pump. »... -
Page 41: Cleaning The Water Inlet Solenoid Valve
8.7 Cleaning the Water Inlet Solenoid Valve The numbers in paranthesis refer to the exploded view figure. Removal » Shut off water supply. » Remove cylinder, as described in Section: "Removing and Cleaning the Steam Cylinder” . » Loosen water installation hose connection. »... -
Page 42: Checking Cable Connections And Electrode Cables
8.8 Checking Cable Connections and Electrode Cables » Make sure that no cable and plug connections are loose. Ensure proper plug seating on electrodes! The plugs must be pressed down onto the electrodes as far as they will go. Loose cable connections cause excessive contact resistance and overheating of contact surfaces. -
Page 43: Dismantling
9. Dismantling Once the steam humidifier will no longer be used, dismantle (demolish or scrap) it by following the installation procedures in reverse order. Warning: Dismantling of the unit may only be performed by qualified personnel. Electrical dismantling may only be per- formed by trained electricians. -
Page 44: Csa Certificate Of Compliance
1887098 Master Contract: 238708 Certificate: 70027121 Date Issued: March 23, 2015 Project: Issued to: Hygromatik GmbH Lise-Meitner Strasse 3 Henstedt-Ulzburg, D-24558 GERMANY Attention: Michael Lutkemann The products listed below are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and US or with adjacent indicator 'US' for US only or without either indicator for Canada only. - Page 45 Certificate: 1887098 Master Contract: 238708 70027121 Date Issued: March 23, 2015 Project: APPLICABLE REQUIREMENTS CSA Std C22.2 No. 104-11 (4 Humidifiers UL Std No. 998 (5 Humidifiers DQD 507 Rev. 2012-05-22 Page 2 Page 45...
- Page 46 Supplement to Certificate of Compliance 1887098 Master Contract: 238708 Certificate: The products listed, including the latest revision described below, are eligible to be marked in accordance with the referenced Certificate. Product Certification History Project Date Description 70027121 Mar 23 2015 Update report 1887098 to add new model Series MS and add 230 V Control option.
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Page 47: Fax Form - Order For Spare Parts
11. Fax Form - Order for spare parts Fax Form Please copy, fill in and fax to HygroMatik GmbH Lise-Meitner-Str. 3 . +49(0)4193/895-31 Fax.No 24558 Henstedt-Ulzburg Tel. +4904193/895-0 Order of spare parts unit type *______________ serial no.* ___________________ commission: ______________ order no.: __________________... -
Page 48: Spare Parts
12. Spare Parts Description MS5 MS10 Article no. Keys for safety, set=2pc. E-2124010 Safety lock incl. 2 keys E-2124012 Steam generation O-ring seal for cylinder flange, transparent cylinder E-3216046 O-ring seal for cylinder flange, transparent cylinder E-3216010 O-ring seal for cylinder base E-3216011 Condensate plug DN 9 E-3216020... - Page 49 Description MS5 MS10 Article no. Water feed B-2304081 Solenoid valve, servo controlled, straight type, 0,2-10 bar, 1,2l/min Solenoid valve, servo controlled, straight type, 0,2-10 bar, 2,5l/min B-2304083 Solenoid valve, long-life, servo controlled,straight, 0,2-10bar,2,5l/min B-2304021 Hose for water connection, 3/4" cap nuts on both sides B-2304031 angle piece 90°, reducing DN14/12 E-3616010...
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Page 50: Technical Data
13. Technical Data Technical Specifications Steam Humidifier MiniSteam Type MS05 MS10 Data at 208V/1 Phase, Steam output [kg/h] 60 Hz 10.0 10.0 [lbs/h] Power Rating [kW] Input Current [A] 2 x 20 2 x 20 Circuit Protection [A]*) Data at 208V/3 Phase, Steam output [kg/h] 60 Hz 11.0... -
Page 51: Exploded View
14. Exploded View Page 51... -
Page 52: View Of Housing
15. View of housing Page 52... - Page 53 This page intentionally left blank Page 53...
- Page 54 Lise-Meitner-Str.3 • D-24558 Henstedt-Ulzburg Phone +49(0)4193/ 895-0 • Fax -33 eMail hy@hygromatik.de • www.hygromatik.com 12/2004 A member of the Group...
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