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Summary of Contents for HygroMatik MiniSteam MSE05
- Page 1 MiniSteam FlexLine Electrode Steam Humidifier Manual ÁMSE.ENWÈ MSE.EN IMPORTANT: READ AND SAVE E-8881172 THESE INSTRUCTIONS...
- Page 2 Current version of this manual to be found on: www.hygromatik.com HygroMatik GmbH grants the legal user of this product [or device] the right to use the Work(s) solely within the scope of the legitimate operation of the product [or device]. No other right is granted under this licence.
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Page 3: Table Of Contents
1. Introduction ........................5 1.1 Typographic Distinctions ....................5 1.2 Documentation ........................5 1.3 Symbols in Use ......................... 5 1.3.1 Specific Symbols related to Safety Instructions ............. 5 1.3.2 General Symbols ......................5 1.4 Intended Use ........................6 2. Safety Instructions ......................7 2.1 Guidelines for Safe Operation ................... - Page 4 8.6 Electrical installation check list ..................22 9. Commissioning ......................... 23 10. Maintenance ........................24 10.1 General ..........................24 10.1.1 Safety instructions for maintenance ................24 10.2 Maintenance frame work ....................25 10.3 Removal and reinstallation of the steam cylinder ............26 10.4 Steam cylinder, electrodes and cylinder base cleaning ..........
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Page 5: Introduction
1. Introduction Versions in Other Languages These operating instructions are available in Dear Customer, several languages. If interested, please con- Thank you for choosing a HygroMatik steam tact HygroMatik or your HygroMatik dealer. humidifier. Co-applicability HygroMatik steam humidifiers represent the At some textspots of this manual, reference latest in humidification technology. -
Page 6: Intended Use
Pls. refer to the partial and full blow- down parameter descriptions given in the blow-down submenu chapter as well as in the glossary. Proper usage also comprises the adherence to the conditions specified by HygroMatik for: • installation • dismantling •... -
Page 7: Safety Instructions
2. Safety Instructions 2.1.3 Unit Operation These safety instructions are required by law. They promote workplace safety and accident prevention. Risk of scalding! No persons may be under the cloud of steam 2.1 Guidelines for Safe Opera- blowing out (at a distance of approx. 1 m/40 tion inch in the direction of blowing out and 0.5 m/ 20 inch on both sides of the device). -
Page 8: Mounting, Dismantling, Maintenance And Repair Of The Unit
Use only original fuses with the appropriate amperage rating. The HygroMatik steam humidifier is IP20 pro- Regularly check the unit‘s electrical equip- tected. Make sure that the unit is not object to ment. Promptly repair any damage such as dripping water in the mounting location. -
Page 9: Transport
3. Transport Time limits for filing freight claims with ship- ping companies are*: 3.1 Overview After receipt of Shipping company goods Proceed carefully when transporting the Carriers no later than 4 days steam humidifier in order to prevent damage Parcel service immediately due to stress or careless loading and unload- ing. -
Page 10: Functional Description And Device Composition
("pressureless steam"). It is largely by current flow in a water tank free of minerals and germ-free. Mineral The HygroMatik humidifier utilizes the con- deposits typically remain behind in the cylin- ductivity normally present in tap water for der. -
Page 11: Operating Sequence
4.3 Operating sequence With normal water quality the blow-down loss rate lies between 7 and 15 % of the amount of steam produced. Depending on water By pressing the control switch („Pos. I”) the quality, a full steam cylinder blow-down is run humidifier is turned on. -
Page 12: Mechanical Installation
100 °C be met (212 °F), however, it is recommended • By design, HygroMatik steam humidi- that the steam humidifier is positioned fiers are not qualified for outdoor instal- in a height of 2.0 m (79 inch). -
Page 13: Mounting Steps
5.3 Mounting steps Minimum distances to surrounding walls » Mark the holes for the upper sus- pension brackets screws. » Drill holes and dowel. » Screw in the supplied mounting screws; let the screws protrude >180/70 approx. 12 mm .5 inch from wall. »... -
Page 14: Unit Installation Check
Device connections steam nozzle unit front side water inlet cable entries waste water connection 5.3.1 Unit installation check Prior to commisioning, please check the proper device installation using the following list: Was the unit mounted plumb and level? Are wall distances to the unit within the range Is the unit installed in such a way... -
Page 15: Dimensions
6. Dimensions all measures in mm [inch] Detailed measurements under https://www.hygromatik.com/files/pdf/hygromatik-ministeam-e-dimensions.pdf 3D models under https://www.hygromatik.com/en/downloads Page 15... -
Page 16: Water Connection
With softened water, at operating tempera- separator of the BA/CA type are ture conductivity level usually is higher than available from HygroMatik. is the case with tap water. • Use feed water without chemical... -
Page 17: Water Supply
7.2 Water supply Shut-off valve (SV) and water filter (WF) are not included in the delivery. Foreign material in water supply pipe may For connection to the water supply line, the cause premature wear of the solenoid water hose (56) with cap nuts on both ends valve. -
Page 18: Water Connections Final Check
Use flexible water hose With the optional wastewater cooling system • Do not buckle drain hose HyCool, HygroMatik offers an option for limi- • Discharge line and drain pipe material ting the steam humidifier wastewater temper- must be temperature resistant up to... -
Page 19: Electrical Connection
Fusing • Electric connector cables to be laid pro- HygroMatik recommends the use of slow fessionally blowing up to middle time-lag main fuses • Install the electrical connections accor- (only applies to the a.m. mains supply volt- ding to the wiring diagram ages). -
Page 20: Cable Connections
Maximum current draw of the MiniSteam models and the required fusing resulting from that can be taken from the table below. Model Main con- Current Fusing [A] nection draw [A] MSE05 220 - 240 1 x 16 VAC/1~/ 50-60 Hz MSE05 380- 3 x 10... -
Page 21: Safety Interlock
8.3 Safety interlock 8.4 Control signal The behaviour of the unit control is defined by parameter settings. You will find the parameter descriptions in the co-applicable Risk of electrical shock! manual „Controls Standard“, particularly in Hazardous electrical voltage! the „Unit control“ chapter, section „Provider When standard wiring was made, terminal 1 level submenus and relating parameters“. -
Page 22: Connection Diagram
8.6 Electrical installation check list 0...140 Ohm Check electrical installation with respect to 0...20mA customer-site requirements and local power 0...10V supply regulations. 20 VDC Terminals for Safety interlock properly wired control signals across terminals 1 and 2? Supply voltage in accordance with name plate voltage rating? ... -
Page 23: Commissioning
9. Commissioning Step 4: Trigger steam demand » Set control to 1-step operation, i.e. permanent steam demand, and close safety interlock. Risk of operating error! • The water inlet solenoid valve opens Start-up of the unit is restricted to expert staff and feeds water into the steam cylin- only (electricians or expert personnel with equivalent training). -
Page 24: Maintenance
10. Maintenance Seals are wear parts. As such, seal integrity checks and replacement, if required, is also a 10.1 General part of the regular maintenance work. For the achievement of a long unit life span, regular maintenance is a must. Maintenance works to be performed refer to unit assem- 10.1.1 Safety instructions for mainte- blies that underlie either mechanical or elec-... -
Page 25: Maintenance Frame Work
10.2 Maintenance frame work Mineral deposits precipitate and crystallize very differently in different types of water, even when two types have the same conduc- tivity and hardness levels (the various con- stituents in the water interact differently). Instructions on maintenance and cleaning intervals, or on electrode service life, are based entirely on empirical data. -
Page 26: Removal And Reinstallation Of The Steam Cylinder
10.3 Removal and reinstallation of the steam cylinder Current clamp Risk of eye injuries! The clips that fix the steam cylinder halves have sharp edges and can jump off during dismantling. Eye injuries are possible. Wear proper PPE (Personal Protection Equip- Verify safe isolation ment)! Steam cylinder removal... - Page 27 Reinstallation Lift steam cylinder from cylinder base Insert new o-ring Remove cylinder flange clamps Join cylinder halves and affix with clamps Separate cylinder halves Replace o-ring on steam cy- linder lower end (cylinder base seating) Remove o-ring in use Page 27...
- Page 28 Place cylinder vertically Activate main circuit breaker in cylinder base Reconnect cabling (for electro- des and sensor electrode), keep in mind color of hand nuts Open water supply The electrode connections must not show any signs of corrosion. Replace plugs, if required.
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Page 29: Steam Cylinder, Electrodes And Cylinder Base Cleaning
10.4 Steam cylinder, electrodes Electrode cleaning and cylinder base cleaning » Clean the sensor electrode until metallically bright. » Clean electrodes and check elec- For cleaning, mechanical removal of the trode wear (s. „Changing electro- deposits is usually sufficient. des“ section). Cylinder base cleaning Risk of functional disruption! »... -
Page 30: Solenoid Valve Removal/Reinstallation And Fine Filter Cleaning
10.6 Solenoid valve removal/ » Reattach connecting hose (20) to cylinder base using clamp. reinstallation and fine filter cleaning » Turn on water tap. » Switch on unit and check for leaka- ges after 15 to 30 mins of operation. Risk of electrical shock! Hazardous electrical voltage! Follow safety instruction for work on live com-... -
Page 31: Cleaning Of Blow-Down Pump
10.7 Cleaning of blow-down pump Removal and cleaning » Remove steam cylinder as descri- bed in „Removal and reinstallation of steam cylinder“ section. » Detach adapter (30) from pump (32). » Detach electrical cable from pump. » Unscrew mounting screws from housing bottom plate (safe vibration buffer, bolts and washers for rein- stallation) and pull pump out of cylin-... -
Page 32: Electrode Replacement
10.8 Electrode replacement Genuine electrode length Hygromatik large area electrodes made from » Remove and open cylinder, as described in stainless steel have the following genuine section "Removal and reinstallation of the lengths: steam cylinder". Device MS05 MS10 model When mounting the electrodes, make sure... -
Page 33: Functional Check
10.9 Functional check » Run the system with maximum out- put for a couple of minutes » Check safety devices. » Check hose connections and seals for leakage. 10.10 Finishing maintenance After finishing substantial maintenance work, the service interval „Steam amount“ must be reset (s. -
Page 34: Declaration Of Conformity
11. Declaration of Conformity Page 34... -
Page 35: Spare Parts
„Contact“ tab. Your spare parts order may as well be directed per e-mail to the HygroMatik main office using the address hy@hygromatik.de. Please make sure to specify your unit model and serial number. - Page 36 This page intentionally left blank Page 52...
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Page 37: Exploded View
13. Exploded view Page 41... -
Page 38: View Of Housing
14. View of housing Page 42... -
Page 39: Technical Specifications
15. Technical specifications Model MSE05 MSE10 9.3…10.6 Steam output [lbs/h] Data at 208-240 VAC/1/N/50-60 Hz 3.1…3.6 Rated power input [kW] Rated current [A] Circuit Protection [A] 1 x 20 9.9…11.4 15.9…18.3 Steam output [lbs/h] Data at 208-240 VAC/3/50-60 Hz 3.4…3.9 7.2…8.3 Rated power input [kW] Rated current [A]... - Page 40 Lise-Meitner-Str.3 • D-24558 Henstedt-Ulzburg Telefon 04193/ 895-0 • Fax -33 eMail hy@hygromatik.de • www.hygromatik.de member of CAREL Group Ein Unternehmen der Gruppe 100%...
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