HygroMatik HyLine Manual
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HygroMatik HyLine Manual

Electrode steam humidifier
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Electrode Steam Humidifier
Electrode Steam Humidifier
IMPORTANT: READ AND SAVE
THESE INSTRUCTIONS
Manual
ÁHYL.CSA9È
HYL.CSA

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Summary of Contents for HygroMatik HyLine

  • Page 1 Manual Electrode Steam Humidifier Electrode Steam Humidifier IMPORTANT: READ AND SAVE THESE INSTRUCTIONS ÁHYL.CSA9È HYL.CSA...
  • Page 2 Consult your HygroMatik specialists. W e will test the quality of your wat er and advise yo u on installation and initial operation. Your Hygro Matik ste am humidifier will be carefully ad apted to your particular application.

  • Page 3: Table Of Contents

    1. Introduction ........................5 1.1 Directions for Use ......................5 1.2 Typographic Distinctions ....................6 1.3 Documentation ........................7 2. Safety Instructions ......................8 2.1 Overview ........................... 8 2.2 Guidelines for Safe Operation ................... 8 2.3 Disposal after Dismantling ....................9 3.
  • Page 4 6.3 Water discharge ........................ 43 6.4 Water Installation Check ....................44 7. Electrical Connection ......................45 7.1 Electrical Installation ......................45 7.2 Cable Connections ......................47 7.3 Safety Interlock ........................48 7.4 Wiring Diagram ........................48 7.5 Electrical Installation Checklist ..................48 8.

  • Page 5: Introduction

    They will impress you with their safety, ease of use and econom- ical operation. In order to op erate your HygroMatik stea m humidifier safely , properly and efficiently, please read these operating instructions. Employ yo ur ste am hu midifier only in sound condition a nd as directed.

  • Page 6: Typographic Distinctions

    C2: Range of high conductivity (adjustments recommended) D2: Upper threshold Hot Steam! Do not inhalate! HygroMatik steam humidifiers emit steam with a temperature of 100°C/212°F. The steam may not be inhaled directly. The Hygro Matik S team Humidifier is not design ed for out door installation.

  • Page 7: Documentation

    Please ret ain th ese o perating instruction s in a secure, alwa ys accessible location. If the product is resold, turn the documenta- tion over to the new operator. If the documentation is lost, please contact HygroMatik. Versions in Other Languages These operating instructions are available in several languages.

  • Page 8: Safety Instructions

    2. Safety Instructions 2.1 Overview These sa fety instructions are required by law . They pro mote workplace safety an d accident p revention. According to ANSI Z535.6 the follwowing signal words are used in this document: DANGER indicates a hazardo us situation which, if not avoided, will result in death or serious injury.

  • Page 9: Disposal After Dismantling

    (such a s grounding resis- tance). Unit operating environment HygroMatik ste am humidif iers are IP20-pro tected. Make sure that the unit is protected from drips in its installed location. Installing a humidifier in a room without water discharge requires safety devices to protect against water leakages.

  • Page 10: Transport

    3.1 Overview Please note Proceed ca refully when tra nsporting the steam hu midifier in order to prevent d amage due to stress or careless loading and unloading. 3.2 Carton outer Size and Weight HyLine: Type* Height Width Depth Weight...

  • Page 11: Packing

    Unit of the selected humidifier type including selected • control. Water installation hose 0,6m/23.6inch, 3/4". • Mounting set with anchors and screws. For HyLine • types HY45 to HY116, extra mounting bar. Operating Instructions for the unit and the control. •...

  • Page 12: Functional Description And Device Composition

    4. Functional description and device compo- sition 4.1 Mode of Operation The Hygro Matik steam humidifier utilizes th e con ductivity nor- mally pre sent in t ap water for steam production . Electr odes inside an enclosed steam cylinder are immersed directly into the tap water.
  • Page 13 Please also see Section „Exploded View“. Location Designation adapter vent pipe max. water level sensor electrode water drain, discharge top part of steam cylinder o-ring cylinder flange cylinder flange and o-ring lower part of cylinder solenoid valve water inlet blow-down pump o-ring cylinder base electrodes...
  • Page 14 The concentration of dissolved sa lts increases over time, which can lead to a rise in the co nductivity of th e water. If this co ntin- ues, conductivity may increase until a short circuit occurs. This could dama ge the unit, but in any case wo uld significan tly reduce the life span of the electrodes.

  • Page 15: Installation

    Risk of electrical shock by hazardous voltage! During installation the unit must be disconnected from the power grid. HygroMatik accepts no liability for damage due to faulty installa- Please note tion. Please note Attaching or inst alling add itional compo nents is permitted only with the written conse nt of the manu facturer, or else the wa r- ranty is void.
  • Page 16 Hoses must be laid at a consistent 5 -10% incline to • prevent sagging and kinking The rear panel of the steam humidifier heats up during • operation (to a maximum of 60°C/140°F). Take c are that the construction on which the unit is mounted is not made of temperature-sensitive material.

  • Page 17: Fitting Measures

    5.1.1 Fitting measures Clearances > 50mm/ > 200mm/ > 500mm/ > 300mm/ When choosing the site f or the st eam humidifier, consider the Please note location of existing water installations (feed and drain lines). Mounting Fixtures (for HY45 to HY116) The unit should be mounted on a stable wall.
  • Page 18 to Install Units Type HY05- HY30: » Place the steam humidifier in its intended location, use a level to adjust position, and secure. See chapter "Unit Dimensions". » Attach the unit to the lower mounting fixtures. to Install Units HY45- HY116: »...

  • Page 19: Unit Dimensions Hy05-Hy45

    5.1.2 Unit Dimensions HY05-HY45 View from below Water inlet Waste water connection Cable entries Rear view View from top Steam outlet (1x/2x) Page 19...
  • Page 20 Type / Dimensions [mm]/ [inch] HY05-HY08 480/ 449/ 251/ 415/ 438/ 120/ 120/ 103/ 147/ 18.9 17.7 16.3 17.2 HY13-HY23 650/ 522/ 301/ 486/ 619/ 210/ 152/ 136/ 184/ 25.6 20.6 11.9 19.1 24.4 HY30 708/ 561/ 344/ 515/ 665/ 250/ 172/ 156/...

  • Page 21: Unit Dimensions Hy60-Hy116

    5.1.3 Unit Dimensions HY60-HY116 Cable entries Waste water connection (2x) Water inlet (2x) Steam outlet (2x/4x) Page 21...
  • Page 22 Type / Dims. [mm]/ d1 d2 d3 [inch] HY60 709/ 927/ 333/ 327/ 371/ 133/ 680/ 368/ 195/ 525/ 186/ 27.9 36.5 13.1 12.9 14.6 26.8 14.5 20.7 7.3. HY90-HY116 788/ 1061 403/ 398/ 398/ 132/ 132/ 758/ 432/ 238/ 635/ 220/ 31.0...

  • Page 23: Fan Units (Options)

    5.2 Fan Units (Options) Please note The fan units should be positioned in a way that avoids drafts. In general, a minimum height of 6 ft 7 in (2 m) above floor is suffi- cient. Install the fan unit directly on a wall. Risk of skin burning! During operation and for some time afterwards the steam noz- zles are hot!

  • Page 24: Fan Unit Cover

    5.2.2 Fan Unit Cover Covers for humidifier types HY05 and HY30 are optionally avail- able to protect th e steam and condensate hoses between the steam humidifier and the fan unit. The vertical distance between the humidifier and the fan unit is determined by the height of the cover (see table of dimensions, H).

  • Page 25: Absorption Distance Bn

    5.3 Absorption Distance B The "ab sorption d istance" (B ) is defined as th e dist ance from the steam feed to where the steam is completely absorbed in the treated air. W ithin the ab sorption d istance, steam is visible as mist in the air stream.
  • Page 26 Length I of the usable steam manifold depends on the dimen- sions of the air duct. Th e length of the absorption distance can be reduced by using multiple st eam manifolds (also see section on the steam manifold). Method: Graphically determine absorption distance B using the absorp- tion distance nomogram (also see Section „...

  • Page 27: Absorption Distance Nomogram

    5.3.2 Absorption Distance Nomogram Source: Henne, Erich: Luftbefeuchtung (Air Humidification), 3 Edition 1984 (Page 101), Olden- bourg Industrieverlag, Munich Page 27...

  • Page 28: Steam Manifold

    5.4 Steam Manifold 5.4.1 Notes on Installation Horizontal installation of These notes refer to a homogeneous standard steam manifold steam manifold installation: Duct Steam Manifold Air flow L1=L2=L3 An even distribution of steam manifolds ensures a uniform steam distribution. Please use the total hight of the duct! Air flow direction Minimum distances in order to avoid condensation:...
  • Page 29 Air duct Positioning of steam manifolds Sample flat Staggered vertically and laterally Air flow very flat By tilting t he steam manifo ld 30 - 45° very flat duct towards the air flow directio n, the mini- mum upper clearan ce ca n be reduced to 70mm/2.8inch.
  • Page 30 With high-pressure air-conditioning systems, the unit's drain hose system must be modified depending on the over pressure. When this is the case please consult HygroMatik. • Install the steam manifold as close as possible to the steam humidifier in order to minimize steam loss through condensation.
  • Page 31 “ “ * For units HL 6 - 12 delivers one adapter DN40 / 25. ** For units HL 36 - 45 HygroMatik delivers one t-connector for separating the steam on two steam manifold. *** Special lenght on request. Page 31...

  • Page 32: Steam Line

    When in stalling the steam hose, please p ay attent ion to the following: • The ste am h ose diameter must not b e smaller tha n the steam ou tlet of th e HygroMatik steam humidifier (do not restrict the cross-section , otherwise back pressu re will increase). •...

  • Page 33: Cover Plate

    5.6 Cover Plate HygroMatik flange plates may be used to neatly complete instal- lation of th e ste am h umidifier in t he air duct . Two-piece flange plates are available for the DN25/1“ and DN40/1 “ steam man- ifolds.
  • Page 34 flange plate DN 40/1“ E-2604410 Page 34...

  • Page 35: Drill Pattern

    5.7 Drill Pattern Drill Pattern not to scale DN25 ( Please note Due to variable print media the dimensions are not to scale. Page 35...
  • Page 36 Drill Pattern not to scale DN40 ( Please note Due to variable print media the dimensions are not to scale. Page 36...

  • Page 37: Condensate Hose

    5.8 Condensate Hose Free drain of condensate mandatory! To keep condensate from accumulating in the duct, make sure condensate can drain freely. If the steam manifold is positioned higher than 500 mm/19.7 inch above the steam humidifier: » Remove the condensate plug (12) from the connection fitting on the cylinde.
  • Page 38 » If enough space is available, lay a loop as a vapor trap. The steam manifold must be at least 500 mm/19.7 inch from the loop. If the steam manifold is positioned lower than 500 mm/19.7 inch above the steam humidifier: »...

  • Page 39: Steam Solenoid Valves

    5.10 Steam Solenoid Valves When humidifying a number of loads, which are to be controlled separately, using a sin gle steam hu midifier, steam solenoid valves can be included in the steam hoses. Valve control has to provided by the customer. •...

  • Page 40: Water Installation

    6.1 Operation with Softened Water Do no t use sof tened water unle ss specia l measures are taken! When feading softened water into the HygroMatik steam humidi- fier the aspects outlined below must be taken into account. Page 40...
  • Page 41 Softened water may cause unacceptably high conductivity • the formation of salt bridges between the electrodes • and the electrode leads on the inner surface of the top part of the steam cylinder foaming in the steam cylinder • Salt bridges cau se e lectrical arcs. Th ese are in dicated b y the presence of black grooves in the top part of the cylinder.

  • Page 42: Water Supply

    Please note Shut-off valve (SV) and water filter (WF) are no t supplied with the unit » HygroMatik provides a water hose (56) with a cap nut at both ends which can be used for water installation. Install as follows: »...

  • Page 43: Water Discharge

    The valve strainer (29) must be placed inside the solenoid valve. » Use a cap nut (internal thread ¾“) with inner seal for a customer-provided water installation. 6.3 Water discharge min.: 250mm/ 9.8inch max.: 1000 mm/ 39.4inch During blow down hot water with a temperature of about 95 °C/203 °F is being drained! Wastewater must drain freely and pressureless! During blow down up to 0.3 l/sec are being drained...

  • Page 44: Water Installation Check

    Install water disch arge as follows ( use of a flexible water drainnhose is recommended: Do not buckle the drain hose. • Install discharge line and drain pipe made from temper- • ature resistant material (to 95 °C/ 203 °F). Loosely insert a length of 1 1/4 "...

  • Page 45: Electrical Connection

    7. Electrical Connection Risk of electrical shock by hazardous high voltage! All work rela ted to electrical inst allation to be pe rformed by authorized personnel only (electricians or professionals with equivalent training). The customer is responsible for checking qualifications. Please note Do not connect the steam humidifier to the live power grid before all installation work has been completed.
  • Page 46 We recommend employing medium blow main fuses. The tables below show input currents and the circuit protection required for the various HygroMatik humidifier models. *) After full blow down, power input is 1.3 times higher than in nor- Please note mal operation.

  • Page 47: Cable Connections

    MiniSteam: Technical Specifications Steam Humidifier MiniSteam Unit type MS05 MS10 Data at 208V/1 Phase, Power Rating [kW] 60 Hz Input Current [A] 2 x 20 2 x 20 Circuit Protection [A]*) Data at 208V/3 Phase, Power Rating [kW] 60 Hz 10.4 16.0 Input Current [A]...

  • Page 48: Safety Interlock

    7.3 Safety Interlock Please note Install contact interlocks, i.e. max. hygrost at, vane relay, pres- sure controller , a ir inte rlock, etc. in series acro ss te rminals 1 and 2. Use max.-thermostat for protection! A max-hygrostat should be installed in th e safety interlo ck. The max-hygrostat acts as a safety device in case the humidity sen- sor malfunctions.
  • Page 49 Ensure proper grounding of unit cover! The unit cover must be in place and the lo ck must be en gaged (applies only to humidifier types HyLine and MiniSteam). Please note Detailed information concerning initial operation, control, service and malfunctions as well as circuit diagrams can be found in the operation manua ls for Hyg roMatik control u nits a s well as on www.hygromatik.co.uk .

  • Page 50: Commissioning

    8. Commissioning Start-up of the unit is restricted to qualified personnel only! Only trained and qualified people that h ave read and fully un derstood this operating manual and the safety instructions included may put the steam humidifier into operation. Steam generator switch-off procedure must be well known! Before st arting-up the uni t the position and ha ndling o f a ll co ntrols involved in switching-of f the unit must be identified and familiarized...
  • Page 51 Step 5: Normal operation starts • the water solenoid valve opens and feeds water into the steam cylinder • Initiation of steam production may take up to 20 min- utes. » Let all electrically-driven operations run to completion. As soon as the solenoid valve begins replenishing the water periodically, the steam humidifier operates at steady nominal output and the cold start sequence is complete.

  • Page 52: Maintenance

    9. Maintenance The HygroMatik steam humidifier is easy to maint ain. However, inadequate or improper main tenance can le ad to o perational malfunctions. Perform regular mainte nance to give your u nit a long life span. The unit is only to be serviced by qualified, authorized per- sonnel! All safety instructions must be observed.

  • Page 53: Maintenance Work

    4 - 8 °d H; decarbon ization/partial desalination to ach ieve t arget red uctions in carbona te hard- ness). HygroMatik would b e pleased to refer you to companies specializing in water treatment systems.

  • Page 54: Access Electrical Enclosure

    9.2 Access Electrical Enclosure Risk of electrical shock by hazardous voltage! Make sure the unit is switched of f before installing or removing the display panel. » Remove cover from humidifier (B) and lift display panel (A) off guiding. » Turn display panel by 90 degrees (see fig.
  • Page 55 Risk of cut injuries! Both the clamps that fix the steam cylinder halves and the elec- trodes have sharp edges and angles. Be careful when touching these devices. Risk of electrical shock by hazardous voltage! Disconnect the applianc e from power grid b efore re moving cover.
  • Page 56 check for voltage remove stopper disconnection disconnect unit from completely drain the cylinder water supply remove steam check cylinder temperature hose from adapter push clip on adapter lift steam cylinder out of base outside cabine Page 56...
  • Page 57 unplug electrodes / remove flange clamps sensor electrode remove used O-ring open cylinder clean cylinder inside. Do not use acids or other chemicals. clean strainer » Check the inside of the top part of steam cylinder for crust build-up and possible salt bridges (black grooves between the electrode leads).
  • Page 58 connect upper and lower insert new O-ring part with clamps Please note When re-assembling the cylinder, the joints and rein forcements of both sections must fit together snugly. remove used O-ring insert new O-ring remove old O-ring, connect plug to level insert new O-ring sensor / electrodes Page 58...
  • Page 59 place cylinder vertically into cylinder base » Before attaching the electrode plugs please make sure that they are free of corrosion. » If corrosion is found, replace relevant electrode plug. » Connect plugs to the correct electrodes. Ensure proper plug seating on electrode! The plug must be pre ssed down onto the ele ctrode as far a s it will go.

  • Page 60: Electrode Wear

    In order for the unit cover to be safely grounded, the cover must be fully closed and the lock must be engaged (this refers only to humidifier types HyLine and MiniSteam). » Switch on the unit and check for leaks after 15-30 minu- tes of operation.

  • Page 61: Original Electrode Lengths

    This maintenance message will appear after one hour of operation at maximum water level. The humidifier operation will then stop. 9.4.1 Original Electrode Lengths Original lengths of HygroMatik large area st ainless-steel e lec- trodes are: HyLine: Type...

  • Page 62: Replacing Electrodes

    Loosen knurled nuts (5) and remove electrodes (48). » Install new electrodes and hand tighten the nuts. » Use solvent-free, HygroMatik-quality o-rings (for flange, cylinder base and steam hose adapter). » Assemble steam cylinder and place it into cylinder »...

  • Page 63: Cleaning The Blow- Down Pump

    • black slime collects inside the cylinder, or • there is "lightning" in the cylinder. • In all of these cases please contact HygroMatik. 9.6 Cleaning the Blow- down pump » Remove cylinder » Detach e-cable from the pump.

  • Page 64: Cleaning The Water Inlet Solenoid Valve

    If leakage occu rs, switch of f power su pply and follow safety instructions for work on live components. 9.7 Cleaning the Water Inlet Solenoid Valve Removal » Shut off water supply and loosen water installation hose connection. » Remove cylinder please also see chapter „Removing and Cleaning Steam Cylinder“...

  • Page 65: Checking Hoses

    » Check electrode plug isolation, replace plugs as needed. Electrode plugs wear out when removed and reinstalled for several times! Replace plugs when required. 9.9 Checking Hoses Since steam and co ndensate hoses are also subject to wear they have to be checked regularly. 9.10 Checking Operation Start up the unit and operate for a few minutes at maximum out- put if possible.

  • Page 66: Csa Certificate Of Compliance

    1887098 Master Contract: 238708 Certificate: 70027121 Date Issued: March 23, 2015 Project: Issued to: Hygromatik GmbH Lise-Meitner Strasse 3 Henstedt-Ulzburg, D-24558 GERMANY Attention: Michael Lutkemann The products listed below are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and US or with adjacent indicator 'US' for US only or without either indicator for Canada only.
  • Page 67 Certificate: 1887098 Master Contract: 238708 70027121 Date Issued: March 23, 2015 Project: APPLICABLE REQUIREMENTS CSA Std C22.2 No. 104-11 (4 Humidifiers UL Std No. 998 (5 Humidifiers DQD 507 Rev. 2012-05-22 Page 2 Page 67...
  • Page 68 Supplement to Certificate of Compliance 1887098 Master Contract: 238708 Certificate: The products listed, including the latest revision described below, are eligible to be marked in accordance with the referenced Certificate. Product Certification History Project Date Description 70027121 Mar 23 2015 Update report 1887098 to add new model Series MS and add 230 V Control option.

  • Page 69: Spare Parts

    11. Spare Parts HY05 HY13 Article No . Description HY08 HY17 HY23 HY30 HY45 HY60 HY90 HY116 Keys for sa fety, s et=2p c. E-2124010 E-2124012 Safety lock incl. 2 keys Steam ge neration uni versal Steam cylinder CY8 compl. with el ectrodes and hand nuts ** B-3204031 Steam cylinder CY17 DN 25 compl.
  • Page 70 HY05 HY13 Article No. Description HY08 HY17 HY23 HY30 HY45 HY60 HY90 HY116 Sensor electrode compl . with hand nut B-3204027 B-2204075 Sensor electrode compl . with hand nut Plug-in contact with isolating hose for sensorelectrode E-3216025 Plug-in contact with isolating hose for steam generating electrodes E-3216024 Plug-in contact with isolating hose for steam...
  • Page 71 HY05 HY13 Article No. Description HY08 HY17 HY23 HY30 HY45 HY60 HY90 HY116 Steam generation with electrical supply 500V and higer Steam cylinder CY8 compl. with electrodes and hand nuts ** B-3204033 Steam cylinder CY17 DN 25 compl. with electrodes and hand B-2206109 nuts ** Steam cylinder CY17 DN 40 compl.
  • Page 72 HY05 HY13 Article No. Description HY08 HY17 HY23 HY30 HY45 HY60 HY90 HY116 Steam generation with electrical supply between 380 and 480V Steam cylinder CY8 compl. with electrodes and hand nuts ** B-3204031 Steam cylinder CY17 DN 25 compl. with electrodes and hand nuts ** B-2204101 Steam cylinder CY17 DN 40 compl.
  • Page 73 HY05 Article No. Description HY08 HY13 HY23 HY30 HY45 HY60 HY90 HY116 Steam generation with electrical supply 240V or lower Steam cylinder CY8 compl. with electrodes and hand nuts ** B-3216109 Steam cylinder CY17 DN 25 compl. with electrodes and hand nuts ** B-2204101 Steam cylinder CY17 DN 40 compl.

  • Page 74: Water Drain

    with contr ol wi th contr ol HY05 HY13 voltage 24V voltage 208- 240V Article No. Description HY08 HY17 HY23 HY30 HY45 HY60 HY90 HY116 Water feed Conne cting hose solenoid valve - cylinder bas e, per m 0,90 1,60 1,60 1,60 1,90...
  • Page 75 with contr ol wi th contr ol HY05 HY13 voltage 24V voltage 208-240V Article No. Description HY08 HY17 HY23 HY30 HY45 HY60 HY90 HY116 Control, electrical supply 500V or higher Transfo rmer 690V/23 0V, 25VA E-2504158 E-2504224 Transfo rmer 210-540V / 24V E-2504220 Transfo rmer 230-400-460-520V / 230V Safety fuse 0,5A...
  • Page 76 with contr ol with contr ol HY05 HY13 voltage 24V voltage 208- 240V Article No. Description HY08 HY17 HY23 HY30 HY45 HY60 HY90 HY116 Control, electrical supply 240V or lower E-2504224 Transfo rmer 210-540V / 24V Transfo rmer 230-400-460-520V / 230V E-2504220 B-2507113 Main con tactor 80 A incl.
  • Page 77 HY05 HY13 Article No. Description HY08 HY17 HY23 HY30 HY45 HY60 HY90 HY116 Mounting plate (advanced) with foi l B-2120905 B-2526401 Di splay (standa rd) with mounting plate and foil B-2526403 Di splay (advance d) wi th mounting plate and foil Temperature sensor TF104 E-0605228 Ho lder for temp erature sen sor TF104 incl.

  • Page 78: Fax Form - Order For Spare Parts

    12. Fax Form - Order for spare parts Fax Form Please copy, fill in and fax to Badgermeter Swiss AG . +41 (0)31 931 08 67 Mittelholzerstrasse 8 Fax.No 3006 Berng Tel. +41 (0)31 932 01 11 Order of spare parts unit type *______________ serial no.* ___________________ commission: ______________ order no.: __________________ quantity article...

  • Page 79: Exploded View

    13. Exploded View Page 79...

  • Page 80: View Of Housing

    14. View of housing Page 80...

  • Page 81: Technical Specification

    15. Technical Specification Technical Specifications Steam Humidifier HyLine (with Basic, Comfort/-Plus control) HY05 HY08 HY13 HY17 HY23 Type Data at 208V/3 Phase, 60 Hz Steam output [kg/h / lbs/h] 5.0 / 11 7.7 / 17 13.0 / 29 14.4 / 32 23.0 / 51...
  • Page 82 12/2004...

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