Siemens NCU 7 0.2 Series Manual
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Siemens NCU 7 0.2 Series Manual

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NCU 7x0.2


SINUMERIK
SINUMERIK 840D sl
NCU 7x0.2
Manual
Valid for
Control
SINUMERIK 840D sl / 840DE sl
Software
CNC software
02/2011
6FC5397-0AP20-0BA0
Version
2.7
___________________
Preface
___________________
Safety Information
___________________
System overview
___________________
Description
___________________
Application Planning
___________________
Dimension drawings
___________________
Mounting
___________________
Connecting
___________________
Technical Data
Connectable components
___________________
Spare Parts/Accessories
___________________
Appendix
1
2
3
4
5
6
7
8
9
10
A

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Summary of Contents for Siemens NCU 7 0.2 Series

  • Page 1 ___________________ NCU 7x0.2 Preface ___________________ Safety Information ___________________ System overview SINUMERIK ___________________ Description SINUMERIK 840D sl ___________________ NCU 7x0.2 Application Planning ___________________ Dimension drawings Manual ___________________ Mounting ___________________ Connecting ___________________ Technical Data Connectable components ___________________ Spare Parts/Accessories ___________________ Appendix Valid for Control SINUMERIK 840D sl / 840DE sl Software...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Training For information about the range of training courses, refer to: ● http://www.siemens.com/sitrain SITRAIN - Siemens training for products, systems and solutions in automation technology ● http://www.siemens.com/sinutrain SinuTrain - training software for SINUMERIK FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support.
  • Page 4 EC Declaration of Conformity The EC Declaration of Conformity for the EMC Directive can be found on the Internet at: http://support.automation.siemens.com Here, enter the number 15257461 as the search term or contact your local Siemens office. NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 5: Table Of Contents

    Table of contents Preface ..............................3 Safety Information............................9 Danger notices ..........................9 ESD notices ..........................11 System overview............................13 Application............................13 System configuration ........................14 Variants ............................16 Ordering data ..........................17 Description............................... 19 Features ............................19 Illustration.............................20 Type plate ............................23 Operating and display elements ....................24 3.4.1 Overview of operating and display elements ................24 3.4.2...
  • Page 6 Table of contents 6.3.2 Mounting the Control Unit without spacers ................. 40 6.3.3 Mounting the Control Unit for segregated heat removal ............. 42 Lateral mounting of Control Unit on the SINAMICS drive line-up ..........43 Connecting .............................. 45 Overview ............................. 45 Safety information for wiring......................
  • Page 7 Table of contents COM01.2 RS 232C (V.24) module ....................95 9.2.1 Description ...........................95 9.2.2 Installation/Mounting ........................97 9.2.3 Connection ...........................98 TM15 Terminal Module ........................99 DRIVE-CLiQ Hub Module DMC20 ....................99 DME20 DRIVE-CLiQ Hub Module .....................100 Spare Parts/Accessories ........................101 10.1 Dual fan/ battery module......................101 10.1.1 Application..........................101 10.1.2...
  • Page 8 Table of contents NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 9: Safety Information

    Safety Information Danger notices The following notices are intended firstly for your personal safety and secondly to prevent damage occurring to the product described or any connected devices and machines. Non- observance of the warnings can result in severe personal injury or property damage. DANGER Only appropriately qualified personnel may commission/start-up SINUMERIK equipment.
  • Page 10 Repairs to devices that have been supplied by our company may only be carried out by Siemens customer service or by repair centers authorized by Siemens. When replacing parts or components, only use those parts that are included in the spare parts list.

  • Page 11: Esd Notices

    Safety Information 1.2 ESD notices ESD notices CAUTION The modules contain electrostatically sensitive devices. Discharge yourself of electrostatic energy before touching the components. The easiest way to do this is to touch a conductive, grounded object immediately beforehand (for example, bare metal parts of control cabinet or the protective ground contact of a socket outlet).
  • Page 12 Safety Information 1.2 ESD notices NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 13: System Overview

    System overview Application Features SINUMERIK 840D sl offers modularity, openness, flexibility, and uniform structures for operation, programming, and visualization. It provides a system platform with trend-setting functions for almost all technologies. Integrated into the SINAMICS S120 drive system and complemented by the SIMATIC S7- 300 automation system, the SINUMERIK 840D sl forms a complete digital system that is best suited for the mid to upper performance range.

  • Page 14: System Configuration

    System overview 2.2 System configuration System configuration SINUMERIK 840D sl combines CNC, HMI, PLC, closed-loop control, and communication tasks within a single NCU (Numerical Control Unit). Components For operation, programming, and visualization purposes, the corresponding operating software is already integrated into the CNC software for the NCU and therefore runs on the high-performance NCU multi-processor module.
  • Page 15 System overview 2.2 System configuration ● SINUMERIK PP 72/48 peripheral module ● SINUMERIK ADI 4 analog drive interface for four axes ● SINAMICS 120 drive system ● Feed and main spindle motors – 1FT/1FK/1FN/1FW6/1FE1/2SP1 synchronous motors – 1PH/1PM asynchronous motors With the NCU 720.2 PN and NCU 730.2 PN, the SINUMERIK 840D sl is offering integrated PROFINET functionality for the first time.

  • Page 16: Variants

    System overview 2.3 Variants Variants The scalability of the hardware and software – both from a CNC perspective and in terms of operation – means the SINUMERIK 840D sl can be used in many sectors. The possibilities range from simple positioning tasks up to complex multi-axis systems. Application areas and performance ●...

  • Page 17: Ordering Data

    CompactFlash Card 8 GB empty 6FC5313-6AG00-0AA0 CNC user memory expansion 2 MB 6FC5800-0AD00-0YB0 PLC user memory expansion 128 KB 6FC5800-0AD10-0YB0 Ordering options The products can also be ordered online: ● Industry Mall: http://www.siemens.com/industrymall ● Spares On Web: http://workplace.automation.siemens.de/sparesonweb NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...
  • Page 18 System overview 2.4 Ordering data NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 19: Description

    Description Features A Control Unit has the following elements: ● Battery-backed real-time clock ● Slot for a CompactFlash Card ● DRIVE-CLiQ interfaces for connecting to the drive ● Interfaces for operation behind a hinged front cover: – Ethernet ports – PROFINET interface for NCU 720.2 PN and NCU 730.2 PN –...

  • Page 20: Illustration

    Description 3.2 Illustration Illustration Control Units without PROFINET The following figure shows an NCU 730.2 with its interfaces and control and display elements (fault displays and status indicators). Please ensure that the structure of the NCUs is virtually identical. There are only a few discrepancies, as follows: ●...
  • Page 21 Description 3.2 Illustration Figure 3-1 Representation of the NCU 730.2 NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...
  • Page 22 Description 3.2 Illustration Control Units with PROFINET The following figure shows an NCU 720.2 PN/730.2 PN with its interfaces and control and display elements (fault LEDs and status indicators). CAUTION The PROFINET interfaces of the integrated PLC 319-3 PN/DP are permanently assigned to the option slot on the "PN NCUs".

  • Page 23: Type Plate

    Description 3.3 Type plate Type plate Side-mounted type plate The following figure shows you all the information included on the type plate located on the side of the unit. Figure 3-3 Type plate You might need to access the information provided on the side-mounted type plate after the equipment has been mounted.

  • Page 24: Operating And Display Elements

    Description 3.4 Operating and display elements Operating and display elements 3.4.1 Overview of operating and display elements ① NCK start-up switch ② PLC mode selector switch ③ 7-segment display ④ Reset button ⑤ LED displays Figure 3-4 Position of operator control and display elements NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 25: Led Displays

    Description 3.4 Operating and display elements 3.4.2 LED displays Table 3- 1 Meaning of LED states Name Function Status Meaning Ready There is at least one fault (e.g. RESET, watchdog monitoring etc. ) or the Control Unit is booting up. Flashing red/orange Error accessing CompactFlash Card (0.5 Hz)

  • Page 26: Reset Button

    Description 3.4 Operating and display elements Additional references ● You can find a detailed description of LED states during power-up in the "NCU Operating System (IM7)" section of the Basesoftware and Operating Software Commissioning Manual. ● For information on drive faults and alarms, see also: SINAMICS S120/S150 List Manual (LH1) 3.4.3 RESET button...

  • Page 27: Start-Up And Mode Selector Switch

    Description 3.4 Operating and display elements 3.4.5 Start-up and mode selector switch Layout The Control Unit has two coding switches in the lower section of the front panel. ● The left switch (labeled SIM/NCK) is the NCK startup switch. Setting during normal operation: "0" ●...
  • Page 28 Description 3.4 Operating and display elements NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 29: Application Planning

    Application Planning Secondary electrical conditions 4.1.1 Grounding concept Components The SINUMERIK 840D sl system consists of a number of individual components which have been designed so that the system complies with the appropriate EMC and safety standards. The individual system components are: ●...

  • Page 30: Ri Suppression Measures

    ● If necessary, signal and load cables may cross one another (if possible, at an angle of 90°), but must never be laid close or parallel to one another. ● Only use cables approved by Siemens for the signal lines from and to the Control Unit. NCU 7x0.2...

  • Page 31: Climatic And Mechanical Environmental Conditions

    Application Planning 4.2 Climatic and mechanical environmental conditions ● Signal cables may not be routed close to strong external magnetic fields (e.g., motors and transformers). ● If signal lines cannot be routed a sufficient distance away from other cables, they must be installed in grounded cable ducts (metal).
  • Page 32 ● Do not open a battery. Replace a faulty battery only with the same type. ● Obtain replacement batteries from Siemens alone (see Ordering data (Page 17)). ● Always try to return low batteries to the manufacturer or deliver these to a registered recycling company.

  • Page 33: Operating Conditions

    The user must consider radio interference for the complete system. Particular attention should be paid to cabling. Please contact your sales representative for assistance and support. If compliance with limit value class C2 is required, please contact your local Siemens sales partner. Recycling and disposal Products should be disposed of corresponding to the relevant national regulations.
  • Page 34 Application Planning 4.3 Recycling and disposal NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 35: Dimension Drawings

    Dimension drawings Figure 5-1 Dimension drawing for NCU 710.2 / 720.2 (dimensions in mm) NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...
  • Page 36 Dimension drawings Figure 5-2 Dimension drawing for NCU 720.2 PN / 730.2 / 730.2 PN (dimensions in mm) NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 37: Mounting

    Mounting Safety information NOTICE The Control Unit is exclusively intended for installation in ESD-protected areas. The CE- associated ESD interference immunity limit values can only be achieved via installation in the control cabinet. Only make physical contact using appropriate ESD protective measures.

  • Page 38: Installation Types

    Mounting 6.2 Installation types Installation types Prerequisite The Control Unit is installed in a control cabinet along with the SINAMICS components. The following prerequisites must be met to install a Control Unit: ● The control cabinet has been installed and wired. ●...
  • Page 39 Mounting 6.2 Installation types Spacers for mounting on the rear wall of the control cabinet Lugs for mounting directly on the rear wall of the control cabinet (external heat dissipation) Cutouts for lateral mounting on SINAMICS drive group Figure 6-1 Mounting aids Mounting instructions A seal can be provided for segregated heat removal on the Control Unit (apart from...

  • Page 40: Mounting The Control Unit On The Rear Wall Of The Control Cabinet

    Mounting 6.3 Mounting the control unit on the rear wall of the control cabinet Mounting the control unit on the rear wall of the control cabinet 6.3.1 Mounting control unit using spacers Introduction Spacers can be used to mount the control unit on a bare-metal highly-conductive rear wall of a control cabinet.
  • Page 41 Mounting 6.3 Mounting the control unit on the rear wall of the control cabinet 3. Tighten up the three screws on the clip again. 4. Mount the top and bottom of the control unit directly on the rear wall of the control cabinet with two M6 screws (6 Nm).

  • Page 42: Mounting The Control Unit For Segregated Heat Removal

    Mounting 6.3 Mounting the control unit on the rear wall of the control cabinet 6.3.3 Mounting the Control Unit for segregated heat removal Introduction If you wish to perform segregated heat removal on the NCUs with cooling fins, the NCUs can be mounted directly on the rear wall of the control cabinet without spacers.
  • Page 43 Mounting 6.3 Mounting the control unit on the rear wall of the control cabinet Procedure 1. Remove the spacers. 2. Fit the seal around the cooling fins of the control unit. 3. Loosen the three M3 screws on the upper clip and push the clip up until the upper hole protrudes beyond the housing.

  • Page 44: Lateral Mounting Of Control Unit On The Sinamics Drive Line-Up

    Mounting 6.4 Lateral mounting of Control Unit on the SINAMICS drive line-up Lateral mounting of Control Unit on the SINAMICS drive line-up Introduction The Control Unit can also be mounted laterally on the SINAMICS drive line-up, on the side panel of a SINAMIC S120 Line Module. The required mounting elements are supplied with the Line Module.

  • Page 45: Connecting

    Connecting Overview Connection options The control unit has a series of interfaces via which the power supply and the remaining system components are connected. The front cover on the control unit must be open to make the connections. ● The various SINAMICS components are connected with the control unit via DRIVE-CLiQ. ●...
  • Page 46 Connecting 7.1 Overview Figure 7-1 Connection options for a control unit NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 47: Safety Information For Wiring

    Connecting 7.2 Safety information for wiring Interface overview Table 7- 1 Overview of available external interfaces Interface Designation Connector type DRIVE-CLiQ (1) X100 Spec. RJ45 socket DRIVE-CLiQ (2) X101 Spec. RJ45 socket DRIVE-CLiQ (3) X102 Spec. RJ45 socket DRIVE-CLiQ (4) X103 Spec.

  • Page 48: Opening The

    Connecting 7.3 Opening the front cover Opening the front cover Introduction The interfaces are concealed behind a front cover. You must remove this cover before you can wire the interfaces. A hinge connects the front cover to the front of the housing. Once opened, the cover can be completely removed.

  • Page 49: Power Supply

    Connecting 7.4 Power supply Power supply 7.4.1 Application This interface is provided exclusively for connection of the external power supply. Pin assignment Table 7- 2 Power supply X124 Signal name Signal type Meaning Power supply 24 V Ground Signal type: VI = voltage input;VO = voltage output Note The two "+"...

  • Page 50: Requirements For The Power Supply

    Connecting 7.4 Power supply 7.4.2 Requirements for the power supply External 24 V power supply Power is supplied to the Control Unit by an external 24 V power supply (e.g., SITOP). The following power consumption values for the Control Units provide a configuration basis for calculating the 24 V DC power supply.

  • Page 51: Connecting The Power Supply

    Connecting 7.4 Power supply Table 7- 4 DC power supply requirements in accordance with EN 61131-2 Rated voltage 24 V DC Voltage range (average value) 20.4 to 28.8 V DC Voltage ripple peak-to-peak 5 % (unfiltered 6-pulse rectification) Ramp-up time at power-on Non-periodic overvoltages ≤...

  • Page 52: Drive Cliq Components

    Connecting 7.5 DRIVE CLiQ components Use flexible cables with a cross section of 0.25 to 2.5 mm (or AWG 23 to AWG 13) for wiring the power supply. If you only use one wire per connection, a ferrule is not required. You can use ferrules without an insulating collar in accordance with DIN 46228, Form A long version.
  • Page 53 Connecting 7.5 DRIVE CLiQ components Position of plug connectors Figure 7-4 DRIVE-CLiQ interface Cable specifications Table 7- 7 Cable specifications for X100 - X103 or X100 – X105 Characteristic Version Connector type RJ45 socket Cable type DRIVE-CLiQ standard (inside the control cabinet) MOTION CONNECT (outside the control cabinet) Max.

  • Page 54: Connectable Drive-Cliq Components

    Connecting 7.5 DRIVE CLiQ components 7.5.2 Connectable DRIVE-CLiQ components Components As a rule, all SINAMICS components approved for SINUMERIK can be connected using the DRIVE-CLiQ interface. Table 7- 8 Components with DRIVE-CLiQ Component Description NX10/15 Drive expansion module for up to 6 axes SINAMICS S120, system components of the booksize and chassis formats Smart / Active / Basic Line Modules provide the central power supply to the DC link.

  • Page 55: Use Of Ethernet Interfaces

    Connecting 7.6 Use of Ethernet interfaces Use of Ethernet interfaces Application The following connections can be established via the Ethernet interfaces: ● X120 provides the link to the system network (e.g. operator panels). ● X130 connects the control unit to the company network. ●...
  • Page 56 Connecting 7.6 Use of Ethernet interfaces LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and an orange LED. This allows the following status information about the respective Ethernet port to be displayed: Table 7- 10 Ethernet port LED displays Status Meaning...
  • Page 57 Connecting 7.6 Use of Ethernet interfaces MAC addresses A type plate for the MAC addresses of the Ethernet interfaces is attached to the front panel of the control unit: Figure 7-6 MAC addresses of Ethernet interfaces X120, X130, X127 You can see this type-plate when you open the front cover of a control unit without PROFINET.

  • Page 58: Profinet

    Connecting 7.7 PROFINET PROFINET 7.7.1 Application Prerequisite For SINUMERIK 840D sl, a PROFINET system can only be installed with the following control units: ● NCU 720.2 PN ● NCU 730.2 PN Application The following communication links can be established via PROFINET interfaces: ●...
  • Page 59 Connecting 7.7 PROFINET NOTICE CNC software V2.6 with PLC software V2.7 Ports 1 and 2 are freely available for use, but ports 3 and 4 are deactivated. With PLC software < V2.7, the full range of options for PROFINET-based communication can only be guaranteed for port 1.
  • Page 60 Connecting 7.7 PROFINET MAC addresses A type plate for with the MAC addresses of the PROFINET/Ethernet interfaces is attached to the front panel of the NCU 720.2 PN and NCU 730.2 PN: Figure 7-8 MAC addresses of the PROFINET/Ethernet interfaces You can see this type plate when you open the front cover of the NCU 720.2 PN and NCU 730.2 PN.

  • Page 61: Profinet Cables

    Connecting 7.7 PROFINET 7.7.2 PROFINET cables Cable and connector types Note For connecting PROFINET to the NCU we recommend using a connector with a 145° cable outlet (IE FC RJ45 plug 145). Figure 7-9 RJ45 PN connector with a 145°cable outlet Table 7- 15 Connector types for PROFINET Connector...

  • Page 62: Preparing The Twisted Pair Cables

    Connecting 7.7 PROFINET 7.7.3 Preparing the twisted pair cables Function The IE FC RJ45 Plugs are used to install uncrossed 100 Mbit/s Ethernet connections up to 100 m without the use of patches. Crossed cables can also be installed by swapping the transmit and receive pair in a plug.
  • Page 63 Connecting 7.7 PROFINET ③ ④ ⑤ Lower the contact cover so that Use a screwdriver to turn the Close the case cover and press the strands are contacted. snap ring 90°. This will ensure down until it connects with the tension and cable grip.

  • Page 64: Example Profinet Cba Configuration

    Connecting 7.7 PROFINET 7.7.4 Example PROFINET CBA configuration The following figure shows a typical system configuration with PROFINET CBA. Figure 7-10 Example PROFINET CBA configuration Station name Module type Interface IP address Central NCU 730.2 PN X120 192.168.200.1 Port 1 192.168.200.2 PCU 50.3 X501...

  • Page 65: Profibus / Mpi

    Connecting 7.8 PROFIBUS / MPI PROFIBUS / MPI 7.8.1 Application Connectable devices The following devices can be connected to the PROFIBUS DP interfaces: ● PG/PC ● S7 controllers with PROFIBUS DP interface ● Distributed I/O ● Drive units with PROFIBUS DP interface (standard slaves) Properties ●...
  • Page 66 Connecting 7.8 PROFIBUS / MPI Pin assignment for X126, X136 Table 7- 17 PROFIBUS DP interfaces (X126, X136) Signal name Signal type Meaning Reserved, do not use Ground to P24_SERV 2RS_DP RS-485 differential signal 2RTS_DP Request to send Ground to 1P5 5 V power supply for bus terminal, external, short-circuit proof P24_SERV 24 V for teleservice, short-circuit proof, 150mA maximum...

  • Page 67: Profibus Cables And Connectors

    Connecting 7.8 PROFIBUS / MPI 7.8.2 PROFIBUS cables and connectors Cable specifications The PROFIBUS cable is 2-wire, twisted, and shielded with defined technical data. Table 7- 18 Cable specifications for X126 and X136 Characteristics Version Connector type 9-pin SUB-D socket Cable type PROFIBUS cable Max.

  • Page 68: Connection Components In Profibus

    Connecting 7.8 PROFIBUS / MPI Connector features The bus connector is used to connect the PROFIBUS cables to the PROFIBUS DP interfaces (X126, X136), thus establishing a connection to additional nodes. Only bus connectors with a 35° cable outlet should be used in order to ensure that the front cover can be closed.

  • Page 69: Connecting Profibus Dp

    Connecting 7.8 PROFIBUS / MPI Supplementary conditions During laying of the indoor bus cable, you must also consider the following supplementary conditions (d = outer diameter of the cable): Table 7- 21 Supplementary conditions for the laying of PROFIBUS cables Features Supplementary conditions Bending radius for a single bend...

  • Page 70: Disconnecting Stations From The Profibus

    Connecting 7.8 PROFIBUS / MPI 7.8.6 Disconnecting stations from the PROFIBUS Removing the bus connector You can remove the bus connector with a looped-through bus cable from the PROFIBUS DP interface at any time without interrupting data traffic on the bus. CAUTION Data exchange on the bus can be interrupted! A bus segment must always be terminated with the terminating resistor at both ends.

  • Page 71: Digital Inputs/Outputs

    Connecting 7.9 Digital inputs/outputs MPI bus cable The PROFIBUS cable specifications apply here as well. Please note the relevant information on setting up an MPI network. Setting up an MPI network Keep in mind the following basic rules when setting up an MPI network: ●...
  • Page 72 Connecting 7.9 Digital inputs/outputs The enables for the drive units and/or motors (Line Module, Motor Module) connected to the control unit can be switched using the digital inputs. Note Terminal assignments When commissioning the drive wizard, the digital inputs/outputs are correspondingly preassigned functions.
  • Page 73 Connecting 7.9 Digital inputs/outputs Table 7- 23 X132 digital inputs/outputs Signal name Signal type Meaning Digital input 4 Digital input 5 Digital input 6 Digital input 7 Ground for DI4 – DI7 (functionally-separated relative to G) Ground DI/DO12 Digital input/output 12 DI/DO13 Digital input/output 13 (rapid input) Ground...
  • Page 74 Connecting 7.9 Digital inputs/outputs Block diagram The following figure shows the block diagram for the digital inputs/outputs of a control unit. Figure 7-14 Block diagram for digital inputs/outputs NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 75: Connecting Digital Inputs/Outputs

    Connecting 7.9 Digital inputs/outputs 7.9.2 Connecting digital inputs/outputs Cable specification Table 7- 24 Cable specification for X122 and X132 Characteristics Version Connector type Screw-type terminals Connection option Up to 0.5 mm Current carrying capacity 4 A max. Connecting cables for digital inputs/outputs The following conditions apply to connecting cables: ●...

  • Page 76: Technical Data

    Connecting 7.9 Digital inputs/outputs Using a shield connection 1. Remove the fixing bracket. 2. Insert the cable and fasten the fixing bracket. This figure shows where to attach the cables to the front panel connector and where to apply the cable interference suppression using the shield connecting element. Figure 7-15 Using a shield connection 7.9.3...
  • Page 77 Connecting 7.9 Digital inputs/outputs Digital inputs/outputs on X122/X132 Table 7- 26 Technical data of the digital inputs/outputs of X122/X132 Parameters Values As an input Voltage -3 V to 30 V Typical power consumption 10 mA at 24 V DC Signal level (including ripple) High signal level: 15 V to 30 V Low signal level: -3 V to 5 V Pins 8, 10 and 11 are "rapid inputs"...

  • Page 78: Usb

    Connecting 7.10 USB 7.10 The USB interfaces are used exclusively for service purposes, correspond to the norm and are, therefore, not described in detail here. Table 7- 27 Cable specification for X125 and X135 Characteristics Versions Connector type Double USB socket – type A Version USB 2.0 Current carrying capacity...

  • Page 79: Measuring Sockets

    Connecting 7.11 Measuring sockets 7.11 Measuring sockets Application The test sockets are used to output analog signals. Any interconnectable signal can be output to any test socket on the control unit. ● Max. output range of the test signal: 0 ... 5 V ●...
  • Page 80 Connecting 7.11 Measuring sockets NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 81: Technical Data

    Technical Data Table 8- 1 Safety-related data Protection class I (protective conductor) as per EN 61800-5-1 Degree of protection to EN 60529 IP20 or IPXXB with option slot cover or option module inserted Certifications CE, cULus Pollution degree Cooling Open-circuit-ventilated Mounting position Vertical Table 8- 2...
  • Page 82 Technical Data NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 83: Connectable Components

    Connectable components NX10/15 9.1.1 Description Properties Using this module, you can expand the performance of an axis grouping of the SINUMERIK 840D sl CNC automation system. Each NX10 can control up to 3 additional axes and each NX15 can control up to 6 additional axes. The NX10/15 has the following interfaces: ●...
  • Page 84 Connectable components 9.1 NX10/15 Display Figure 9-1 Representation of NX10/15 (without cover) Type plate The NX10/15 module type plate contains basically the same information as the control unit type plate (see Section 4.4). NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...
  • Page 85 Connectable components 9.1 NX10/15 LED displays Table 9- 1 Description of LEDs on the NX10/15 Color Status Description Electronic power supply outside permissible tolerance range Continuous light NX10/15 is ready for operation RDY, Green Flashing 2 Hz Writing to CompactFlash Card READY Continuous light At least one fault is pending (e.g., RESET, watchdog monitoring,...

  • Page 86: Dimension Drawing

    Connectable components 9.1 NX10/15 9.1.2 Dimension drawing Figure 9-2 NX10/15 dimension drawing (dimensions in mm) NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 87: Mounting

    Connectable components 9.1 NX10/15 9.1.3 Mounting Mounting aids Figure 9-3 NX10/15 mounting aids NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...
  • Page 88 Connectable components 9.1 NX10/15 Designs Basically, the NX10/15 is integrated exactly the same way as the control unit into the SINAMICS drive line-up in: ● Lateral mounting of NX 10/15 on the SINAMICS drive line-up (see also Manual control units Supplementary System Components, Chapter 2.4 "Installation"). First, you must insert the supports into the cutouts of the NX that are attached to the line module.
  • Page 89 Connectable components 9.1 NX10/15 Table 9- 2 Mounting an NX10/15 on another NX10/15 Opening the cover. Unscrewing the screw. The bracket must be moved so that the pin is in the opening of the bracket. Tighten the screw. Mounted bracket. Closing the cover.

  • Page 90: Connection

    Connectable components 9.1 NX10/15 9.1.4 Connection Power supply X124 Table 9- 3 Pin assignment for X124 Terminal Function 24 V DC power supply (20.4 V - 28.8 V) Ground Note The two "+" and "G" terminals are jumpered in the connector and not in the device. This ensures that the supply voltage is looped through.
  • Page 91 Connectable components 9.1 NX10/15 Table 9- 6 Pin assignment for X100 – X103 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V) Power supply...
  • Page 92 Connectable components 9.1 NX10/15 The following figure shows a sample topology: Figure 9-4 NX10/15 topology X122 digital inputs/outputs When commissioning the drive wizard, the digital inputs/outputs are correspondingly preassigned functions. For more information about terminal assignment, see: ● The "Communication in the system" section of the "Machine Configuration Guidelines" System Manual ●...
  • Page 93 Connectable components 9.1 NX10/15 Table 9- 9 Pin assignment for X122 Terminal Designation Technical specifications DI 0 Voltage: -3 V to 30 V Typical current consumption: 10 mA at 24 V DC DI 1 Isolation: The reference potential is terminal G1 DI 2 Level (incl.
  • Page 94 Connectable components 9.1 NX10/15 Figure 9-5 Block diagram for digital inputs/outputs Additional references For information on commissioning NX components, please refer to the "IBN CNC: NCK, PLC, drive Commissioning Manual". NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 95: Technical Data

    Connectable components 9.2 COM01.2 RS 232C (V.24) module 9.1.5 Technical Data Table 9- 10 Technical data Parameters Values Input voltage 24 V DC (20.4 – 28.8) Current (without DRIVE-CLiQ or digital outputs) 0.8 A PE/ground connection On housing with M5/3 Nm screw Dimensions (WxHxD) 24.5 x 396 x 226 mm Weight...
  • Page 96 Connectable components 9.2 COM01.2 RS 232C (V.24) module Display Figure 9-6 COM01.2 RS 232C (V.24) module LED displays LED H1 is located under the COM port. This can display the following operating states: Table 9- 11 LED displays, H1 Color Status Meaning Orange...

  • Page 97: Installation/Mounting

    Connectable components 9.2 COM01.2 RS 232C (V.24) module 9.2.2 Installation/Mounting CAUTION Option boards should only be inserted and removed when the control unit and option board are at zero current. CAUTION Option boards may only be operated by qualified personnel. The ESD notices must be observed.

  • Page 98: Connection

    Connectable components 9.2 COM01.2 RS 232C (V.24) module 9.2.3 Connection The RS 232C (V.24) module has a standardized serial interface. Properties COM port X491 is opto-uncoupled. Cable specification Table 9- 12 Cable specification for COM port X491 Characteristic Specification Connector type 9-pin SUB-D socket;...

  • Page 99: Tm15 Terminal Module

    Connectable components 9.3 TM15 Terminal Module TM15 Terminal Module Properties Terminal Module TM15 provides drive-related digital inputs and outputs with short signal delay times. TM15 is connected by means of DRIVE-CLiQ. Each of the 24 isolated DI/DOs can be parameterized channel-by-channel as a digital input (DI) or digital output (DO).

  • Page 100: Dme20 Drive-Cliq Hub Module

    Connectable components 9.5 DME20 DRIVE-CLiQ Hub Module DME20 DRIVE-CLiQ Hub Module Properties The DME20 DRIVE-CLiQ Hub Module is used to implement point-to-point distribution of a DRIVE-CLiQ line. With the DME20, an axis grouping can be expanded with 5 DRIVE-CLiQ sockets for additional subgroups. The component has degree of protection IP67 and is especially suitable for applications which require DRIVE-CLiQ nodes to be removed in groups, without interrupting the DRIVE- CLiQ line and therefore the data exchange.

  • Page 101: Spare Parts/Accessories

    Spare Parts/Accessories 10.1 Dual fan/ battery module 10.1.1 Application Functions of the dual fan/battery module The dual fan/battery module can perform the following tasks: ● Cooling the CPU by means of two redundant fans. ● SRAM buffering if the SuperCap is insufficient. The Control Unit monitors the temperature inside the module and the functioning of the fan.

  • Page 102: Mounting

    Spare Parts/Accessories 10.1 Dual fan/ battery module Battery A 3 V lithium battery can be inserted in the dual fan/battery module. The battery is pre- assembled with an approximately 4 cm long cable with plug connector. The appropriate mating connector is attached to a small circuit board for connection in the dual fan/battery module.
  • Page 103 Spare Parts/Accessories 10.1 Dual fan/ battery module Procedure Proceed as follows to replace the dual fan/battery module but only observe points 3 and 4 if you want to replace the battery as well: 1. Gently push the dual fan/battery module backwards (by pressing on the pressure point) to release the module from its front interlock (snap-in hooks).

  • Page 104: Compactflash Card

    Spare Parts/Accessories 10.2 CompactFlash Card 6. Push the plastic guide into the cutouts on the underside of the Control Unit. 7. Tilt the dual fan/battery module up until the front interlock snaps into place. The electrical connection between the dual fan/battery module and the Control Unit is established automatically.
  • Page 105 Spare Parts/Accessories 10.2 CompactFlash Card 10.2.2 Inserting the CompactFlash card Proceed as follows NOTICE ESD: you must discharge yourself at the cabinet or ground terminal before touching the CompactFlash Card. Please proceed as follows: 1. Switch off the power supply. 2.
  • Page 106 Spare Parts/Accessories 10.2 CompactFlash Card NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 107: Appendix

    Appendix Abbreviations American Wire Gauge B-MPI Handheld unit with MPI connection BERO Proximity limit switch CAT5 Quality class (category) for shielded twisted-pair cables. Class 5 states that these cables have a particularly low damping factor, making them suitable for 100 Mbit/s-FastEthernet networks. Component Based Automation: Component Based Automation Computerized Numerical Control Computerized numerical control Central Processing Unit Central processing unit...
  • Page 108 Appendix A.1 Abbreviations SRAM Static RAM: Static memory (battery-backed) Thin Client Unit (communication with operator panels) Teleservice Association of Electrical Engineering, Electronics and Information Technology (Germany) Full duplex An Ethernet/PROFINET port can simultaneously transmit and receive data. NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 109: Overview

    Appendix A.2 Overview Overview NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...
  • Page 110 Appendix A.2 Overview NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0...

  • Page 111: Index

    Index Connecting cables, 75 Pin assignment, 72 Technical data, 76 DMC20, 99 DME20, 100 Actuators, 45 DRIVE-CLiQ Axes, 16 Connectable components, 54 Axis expansion, 83 Pin assignment, 52 Dual fan/battery module Battery replacement, 102 Properties, 101 Backup batteries, 32 Battery Backup time, 102 battery, 103 EMC Directives, 63...
  • Page 112 Index PROFINET interfaces Pin assignment, 59 LED displays COM port, 96 Ethernet, 56 PROFINET, 59 License key, 104 RESET button, 26 Line Module, 54 RJ45 plug, 62 MAC addresses, 57, 60 safe operation, 9 Messages, 26 Seal, 39 Motor Module, 54 Sensor Module, 54 Mounting Sensors, 45...

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