Parker DN-6 Series Installation, Operation And Maintenance Manual

Parker DN-6 Series Installation, Operation And Maintenance Manual

Nitrogen generator

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Parker Nitrogen Generator DN-6
Installation, Operation and Maintenance Manual
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  • Page 1 Parker Nitrogen Generator DN-6 Installation, Operation and Maintenance Manual Original Language...
  • Page 2 Retain this user guide for future reference. Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 3: Table Of Contents

    5.4.3 Compressor Replacement ............20 5.4.4 Temperature Switch Replacement ..........21 5.4.5 PLC Display .................. 21 6. Troubleshooting ....................22 7. Service Parts...................... 23 8. Schematics ....................... 24 The latest revision of this document can be downloaded at www.parker.com/gsfregistration.
  • Page 4: Safety Information

    If the user employs an operating procedure, item of equipment or a method of working which is not specifically recommended by Parker Hannifin the user must ensure that the equipment will not be damaged or become hazardous to persons or property.
  • Page 5: Markings And Symbols

    160 psig (11 barg) NON-FLAMMABLE COMPRESSED GAS MAX PRESSURE 160 psig (11 barg) Use only with equipment compatible with this pressure. Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 6: Description

    2 Description The Parker Nitrogen Generator is designed to provide a constant supply of nitrogen gas, at a pre-selected purity, flow, and pressure, as specified in section 2.1 below. The system uses proven Pressure Swing Adsorption (PSA) technology with a Carbon...
  • Page 7 Hong Kong 13412UK India 13412IND Indonesia 13412EU Malaysia 13412UK New Zealand 13412AU Philippines 13412 Singapore 13412UK South Korea A03-0461 Thailand A03-0469 13412UK Vietnam 13412EU Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 8: Dimension

    Installation Kit B04-0690 If any items are missing or damaged, please contact your Parker representative. 2.2.1 (Optional) Wall Anchor Bracket Kit Remove the equipment from its packaging. Check system was not damaged in transit. Verify that the installation kit is included with your equipment. Installation kit includes: •...
  • Page 9: Installation & Commissioning

    N2 outlet tubing and electrical cord. 12 inches (30.5 cm) minimum clearance at front of unit. Figure 2: Recommended System Layout Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400...
  • Page 10: Installation Of The Equipment

    The DN-6 Series is capable of delivering nitrogen at a flow rate of 6 SCFH (2.8 lpm). Nitrogen is not a poisonous gas but, in a concentrated form, there is a risk of asphyxiation. If the system is operated within a confined space ensure that adequate ventilation and oxygen monitoring equipment is fitted.
  • Page 11: Anchoring The System To The Wall

    The equipment must be connected to earth (grounded) through the cordset. Figure 3: Recommended installation of IEC320 socket to power source. Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave.
  • Page 12: Operating The Equipment

    GREEN range (75-85 psig (5.1-5.9 barg)) and the GREEN “READY” light illuminates (6-8 minutes). The RED, ”SYSTEM FAULT” light will go off. Figure 4: N2 Pressure Gauge and Indicator Lights. Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave.
  • Page 13 Model (Seconds) (Seconds) DN-6 Series The system will initially take 15-30 minutes to fully pressurize the internal storage tanks with no nitrogen being withdrawn from the system. The system is designed to run continuously and requires no further intervention, other than regular scheduled maintenance.
  • Page 14: Shutting Down The Equipment

    5. Once the system is relieved of pressure, re-tighten the bleed screw by turning clockwise while the system is depressurized. Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave.
  • Page 15: Maintenance

    5 Maintenance It is essential that the system is powered down and fully depressurized before carrying out any servicing procedures (Refer to sections 4.2 and 4.3) The quality and reliability of the system is maintained through preventative maintenance performed on a scheduled, regular basis.
  • Page 16: Service Intervals

    Filter Element Replacement Recommended Service A Compressor Replacement Recommended Service B Exhaust Valve Replacement Recommended Service C Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 17: Service Kits

    MKCN-6 36 months Compressor B04-0647 B04-0647 B04-0648 B04-0648 5000 running Replacement hrs. 36 months Exhaust Valve B04-0664 B04-0664 B04-0665 B04-0665 5000 running Replacement hrs. Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 18: Annual Filter Service Requirement

    4. Refit the bowl to the head ensuring that the locking detail on the head and bowl are lined up when hand tight. Figure 8: Coalescing Filter Replacement Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave.
  • Page 19: Valve Replacement

    4. Follow steps 3, 2, 1 in reverse to install the replacement exhaust valve. Figure 10: Exhaust Valve Replacement Figure 11: DIN Removal Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 20: Compressor Replacement

    5.4.3 Compressor Replacement 1. Disconnect the braided tubing from the compressor by loosening the nut using two wrenches, paying careful attention not to twist or damage the braided tubing. See 5.4.5 to identify and document compressor run hours. Keep this information as it will be requested if service is required. 2.
  • Page 21: Temperature Switch Replacement

    Figure 14: PLC Display To perform any additional service or maintenance make sure to disconnect power cable from the power receptacle. Failure to do so may result in electrical shock or serious injury. Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave.
  • Page 22: Troubleshooting

    Replace 10-amp fuse on 120VAC units or 5-amp fuse on Blown fuse in receptacle 230VAC unit. Incorrect input voltage Check incoming voltage matches label voltage rating Parker Hannifin Corporation Customer fuse/ circuit breaker blown Reset breaker and or replace fuse Industrial Gas Filtration and Generation Division 4087 Walden Ave.
  • Page 23: Service Parts

    LIGHT NEON RED 220 VAC (PKG OF 5) 5/A03-0456 LIGHT NEON GREEN 220 VAC (PKG OF 5) 11131-1 PRESSURE REGULATOR B04-0678 FITTING/TUBE KIT 4/B04-0644 CASTER (PKG OF 4) B04-0680 REPL COVER Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 24: Schematics

    8 Schematics Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 25 Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 26 Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Ave. Lancaster, NY 716-686-6400 www.parker.com/igfg...
  • Page 27 PRODUCT, or refund the original purchase price for the PRODUCT. Such replacement, repair of payment by PARKER shall be in complete satisfaction of any and all liability of PARKER and its agents with respect to such PRODUCT. This warranty applies only to defects in material or workmanship and does not cover: ring and valve wear on compressors or routine maintenance items or filter cartridges.
  • Page 28 COMPONENT © 2019 Parker Hannifin Corporation Publication: MAN_PKR_Nitrogen-Generator-DN6_Rev1_072019 Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Avenue Lancaster, New York 14086 phone 716 686 6400 or 800 343 4048 www.parker.com/igfg...

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