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Mobile Products
MA3 Series Mobile Inverter
User Manual
© 2013 Parker Hannifin, SSD Drives Division
All rights strictly reserved. No part of this document may be stored in a
retrieval system, or transmitted in any form or by any means to persons not
employed by a Parker SSD Drives company without written permission from
Parker SSD Drives, a division of Parker Hannifin. Although every effort has
been taken to ensure the accuracy of this document it may be necessary,
without notice, to make amendments or correct omissions. Parker SSD
Drives cannot accept responsibility for damage, injury, or expenses resulting
therefrom.
WARRANTY
Parker SSD Drives warrants the goods against defects in design, materials
and workmanship for the period of 24 months from the date of manufacture,
or 12 months from the date of delivery (whichever is the longer period), on
the terms detailed in Parker SSD Drives Standard Conditions of Sale. Parker
SSD Drives reserves the right to change the content and product
specification without notice.
HA473434 Issue 3
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Table of Contents
Related Manuals for Parker MA3 Series
Summary of Contents for Parker MA3 Series
- Page 1 Parker SSD Drives company without written permission from Parker SSD Drives, a division of Parker Hannifin. Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.
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Page 2: Table Of Contents
Contents Table of Contents ..................... 2 Safety ......................... 4 Requirements....................4 INTENDED USERS ................... 4 1.1.1 1.1.2 User Safety Responsibility Statement for All Parker Products ....... 5 1.1.3 PERSONNEL ......................5 1.1.4 PRODUCT WARNING ................... 5 1.1.5 HAZARDS ......................5 User Safety Responsibility Statement for All Parker Products .. - Page 3 Operations ...................... 30 Commissioning ..................... 30 Power-Up Sequence ..................31 Software ......................31 Introduction ....................31 Installation ....................32 Connecting to the Inverter ............... 33 Configurations ....................34 Creating a Configuration ................34 6.4.1 Modifying a Configuration................36 6.4.2 Installing a Configuration ................40 6.4.3 Updating a Configuration ................
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Page 4: Safety
Safety Safety Information Please read these important Safety notes before installing and operating this equipment DANGER DANGER – High risk – Notes in the manual warn of danger to personnel typically severe injury or death WARNING WARNING – Medium risk - Notes in the manual warn of danger to personnel typically injury CAUTION CAUTION –... -
Page 5: User Safety Responsibility Statement For All Parker Products
Relevant Apparatus Through Panel Mounted Certification) 1.1.2 User Safety Responsibility Statement for All Parker Products The equipment described is intended for industrial motor speed control utilising AC induction motors or AC permanent magnet synchronous machines. 1.1.3 PERSONNEL Installation, operation and maintenance of the equipment should be carried out by competent personnel. - Page 6 WARNING - Ignoring the following may result in injury or equipment damage SAFETY Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence. Never perform high voltage resistance checks All control and signal terminals are SELV, i.e. on the wiring without first disconnecting the drive protected by double insulation.
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Page 7: User Safety Responsibility Statement For All Parker Products
Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. -
Page 8: Scope Of Delivery
Scope of Delivery Item Mobile Inverter Software CD - DSE Lite USB Cable Screws M3 x 8 Terminal Ferrules 2.1 Product Code Part Number Breakdown Page 8... -
Page 9: Equipment Inspection
2.2 Equipment Inspection When inspecting equipment: Check for signs of transit damage Check the product code on the rating label to make sure it conforms to your requirement If you do not install the unit immediately, store it in a well-ventilated location, away from extreme temperatures, humidity, dust, or metal particles. -
Page 10: Product Introduction
Product Introduction Product Overview The Parker SSD MA3 inverter is designed to control standard 3-phase permanent magnet synchronous motors and AC induction motors. The inverter is capable of 4-quadrant motor control which enables the motor to also act as a generator. The MA3 normally operates in a Closed-Loop Vector mode;... - Page 11 Input Voltage – DC Bus Ratings Inverter Operating Range Nominal Undervoltage Overvoltage (Vdc) (Vdc) Trip (Vdc) Trip (Vdc) MA3-40-xxxx 210 - 400 MA3-60-xxxx 315-600 MA3-80-xxxx 420-800 DC Bus Capacitance Model DC link capacitance 600 μF MA3-40-xxxx 600 μF MA3-60-xxxx 400 μF MA3-80-xxxx DANGER - THESE DEVICES CONTAIN STORED ENERGY, LETHAL VOLTAGES PERSIST AFTER DE-ENERGISATION.
- Page 12 Model Disharge Time MA3-40 2 min 30 sec MA3-60 3 min MA3-80 2 min 15 sec Typical Discharge Time from Nominal to 50 VDC DISCHARGE TIME WILL VARY DEPENDING ON THE VOLTAGE LEVEL AT THE BEGINNING OF THE DISCHARGE TIME. CARELESSLY HANDLING THE DEVICE WHILE VOLTAGE LEVELS ARE HIGH MAY CAUSE PERSONAL INJURY OR DEATH! Output Ratings...
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Page 13: Environment
Inverter Continuous Peak Current Continuous Peak Power Current (A rms) (A rms) Power (kW) (kW) MA3-80-0225 MA3-80-0325 MA3-80-0400 Environment Temperature Operating Operating temperature is defined as the surrounding air temperature of the drive, when the drive and other equipment adjacent to it is operating at worst case conditions. - Page 14 Page 14...
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Page 15: General Product Description
General Product Description J1 Connector – I/O Wiring 3.1.1 Information Pin Assignment Name Ratings Comments OV (signal) Analog Ground Analog In 2 0-10 V or ±10V, Absolute maximum input voltage Range Set in Software range: -15V to +30V Analog In 3 0-10 V, 10V, 0-20mA or 4-20mA. -
Page 16: J2 Connector - Motor Feedback Wiring Information
J2 Connector – Motor Feedback 3.1.2 Wiring Information Pin Assignment: Feedback Options Resolver R0 Encoder E1 Line Sync Function Function Function Sin - CH A- CH A- Sin + CH A+ CH A+ V0 ground V0 ground mtr therm ptc mtr therm ptc mtr therm ptc Cos +... -
Page 17: Block Diagram
Block Diagram 3.1.3 Refer to the following diagram that displays connections between the DC bus, motor, feedback and I/O connections to the MA3 inverter. -
Page 18: Example System Diagram
Example System Diagram 3.1.4 As shown in the diagram on the following page, Parker inverters can be used to convert and control power in many applications, converting from alternating current (AC) to direct current (DC) and from DC to AC power with controlled torque, speed, and dynamic performance. -
Page 19: Product Installation
Product Installation 4.1 Mechanical Installation in a Mobile Environment Dimensions and Weight 4.1.1 Weight: 16.8 kg/37 lbs... -
Page 20: Mounting
Mounting 4.1.2 While mounting the inverter, take care to place the inverter in a location and orientation that allows for access to both cooling port connections and electrical connections as protected by the gasket plate. MA3 inverters are typically mounted with legs and/or spacers at the four (4) M10 mounting points on 250 mm (9.84″) x 300 mm (11.81″) centers. -
Page 21: Specification
Specification 4.2.1 Minimum flow 3.8 lpm (1.0 gpm) Maximum flow 7.6 lpm (2.0 gpm) Maximum inlet temperature 55°C (131°F) ∆T @ continuous current and minimum flow 5°C (41°F) ∆P @ 25°C (77°F) and 7.6 lpm (1.67 gpm) 13.79 kPa (2 psi) ®... -
Page 22: Hose Clamping Instructions
Hose Clamping Instructions 4.2.2 Assembly Instructions 1. Cut hose cleanly and squarely to length. 2. Slide clamp on hose. 3. Lubricate hose. Push hose on fitting until hose bottoms against stop ring or hex. 4. Position hose clamp as shown below and secure with a screwdriver or wrench. Maintain “A”... -
Page 23: Parallel Configuration
Parallel Configuration 4.2.3 The only acceptable cooling loop configuration is parallel, as shown in the following figure. Orifice sizing depends on provided total cooling flow. Example Inverter and Motor Parallel Cooling Loop Schematic 50% E/G flow in MA3 Casting 6.00 4.00 DP (psi) Poly. -
Page 24: Wiring Power Cables
4.3 Wiring Power Cables Power and Motor Connections + DC U Out V Out W Out – DC Input Input Power and Motor Connections on the Inverter Compression Terminal with Shielded Strain Relief Grommet Power cables terminated to the inverter require bracing and support other than the actual connector itself. - Page 25 Inverter Terminations All connectors for controls, communications, and motor feedback are done through J1 and J2 connectors. No screw or other terminations are required. DC input and AC output are done through gland connections. The access plate needs to be removed to gain access to these power-related connections, internal to the inverter.
- Page 26 3. Insert the cable and clamp into the housing of the inverter, fitting the stripped end of the cable to the power connector ferrule. Make sure that power cable insulation is visible in the ferrule; it should not be exposed more than 1.6 mm ( 1 /16″). Tighten the dome nut with a 23 mm (⅞″) open end wrench so that the cable is tight and the white plastic...
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Page 27: J1/J2 Mating Connectors
2 AWG - 2/0 AWG Acceptable cable outside / insulation diameter 4.4 J1/J2 Mating Connectors Mating Cable Connectors Connector Function Description Parker P/N MFG P/N (Hummle) J1 I/O M23 19 Pole Socket CCW C1472244U002 PHKIT-06 (M23 F) Straight Shell 7-12 mm 7.106.500.000... -
Page 28: Pre-Charge Circuit
4.5 Pre-Charge Circuit The pre-charge kit is the recommended set of components required for pre-charging direct current (DC) capacitors in the inverter. In an actual application, the proper engineering and interlocks must be engineered as part of the DC bus system. Component values in the diagram below depend on the model chosen for the application. -
Page 29: Grounding
4.6 Grounding Danger - Protective Earth (PE) / Ground Connections. Only one protective earth conductor is permitted at each protective earth terminal contacting point. The product requires a protective earth conductor cross section of at least 10mm² (0.0155 sq. in.), where this is not possible a second protective earth terminal provided on the VSD (Variable Speed Drive) shall be used. -
Page 30: Operations
Operations 5.1 Commissioning Before continuing: Read the Safety section at the front of the User Manual. Ensure that you meet all applicable electric codes. Check for damage to equipment. Check for loose ends, clippings, filings, and drill shavings lodged in the inverter and system. -
Page 31: Power-Up Sequence
Power-Up Sequence 1. Switch on the 24VDC control power supply to the MA3 inverter. 2. Apply DC power through pre-charge circuit. Software Introduction DSE Lite is the software tool for the MA3 Mobile Inverter. By utilizing straightforward block programming you can very quickly become a confident user of DSE Lite. The inverter supports user defined applications in conjunction with fixed motor control blocks. -
Page 32: Installation
Installation The MA3 Inverter is supplied with a CD containing the DSE Lite Configuration Tool. The install file is also available at www.parker.com/ssdusa. DSE Lite can be installed on any Intel based PC with the following minimum specification: Running native Windows XP, Home or Professional Edition... -
Page 33: Connecting To The Inverter
Connecting to the Inverter Connecting to the MA3 inverter is accomplished through a USB connection. The USB cable is a standard type A to mini-B, which should not be longer than 3 meters and of good quality shielded cable. Connect the type A connector to any open USB port on the computer and the mini-B connector to the inverter. -
Page 34: Configurations
Configurations DSE Lite allows the user to design their own application (user selected Function Blocks) in addition to pre-defined Function Block Diagram. What this creates is more options available for configuring the inverter. Creating a Configuration 6.4.1 For starters we are going to create an 890 configuration. The MA3 inverter utilizes the 890 drive firmware. - Page 35 This should open the following window (your view may be different depending on your setup) Notice that the template has multiple function blocks representing various inverter functions and that they are prewired for a default configuration The example shown is a Window view which allows multiple windows to be shown at once. If you are only editing one configuration;...
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Page 36: Modifying A Configuration
Modifying a Configuration 6.4.2 A configuration can be modified by editing blocks and links, by inserting or deleting blocks inserting text, graphics and forms. Editing Function Blocks You can view the contents of any function block in the configuration by double clicking on the block. - Page 37 follow the mouse until it is clicked again to finish the move. This allows you to move items from one page to another page by changing the current page before clicking the mouse again. If you depress the ESC key while the items are being moved, but before the move is finished, the move will be cancelled and the items will go back to their original location.
- Page 38 you double click the link; you will initially be asked if you want to split the connection. If you do not want to see this dialog again, check the “Do not ask again” box before clicking on the “OK” button. When you first split the link, DSE Lite will provide default labels.
- Page 39 Inserting New Function Blocks There are many ways to create new function blocks in the configuration. One way is to insert a new function block by selecting it from the “Block” menu. Move it to where you want on the screen and click again to place the function block.
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Page 40: Installing A Configuration
Connecting to Other Devices There are three ways to connect to other devices: through the built in digital and analog I/O, motor feedback cards, and CANopen card. For each of these options there are pre-defined function blocks that support these inputs Installing a Configuration 6.4.3 Once you have created your own configuration, it can be installed into a drive. - Page 41 open configuration is the one installed in the inverter. It will not, however, extract user defined application parameters from MA3 configurations. It is also possible to extract the configuration from the connected inverter using the ‘File Extract’ command. The extracted configuration is updated with the current value of all application and inverter parameters.
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Page 42: Charting Functions
6.5 Charting Functions The Oscilloscope will set-up a real-time data acquisition facility inside the inverter firmware, wait for data to be ready, retrieve the data and display it. This is a tool to capture and display fast signals from external or internal triggers. Adding Parameters to the Oscilloscope You can add a parameter to the Oscilloscope either from an ONLINE configuration or from the ONLINE Parameter View, e.g. - Page 43 Add Pref Add a parameter reference number In all three cases you will be prompted to enter the module node number with a dialog. In the case of Add Address, you will be prompted to enter a memory address as a hexadecimal number, e.g.
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Page 44: Canopen
6.6 CANopen Introduction 6.6.1 CANopen is a CAN-based higher layer protocol. It was developed as a standardized embedded network with highly flexible configuration capabilities. CANopen was designed for motion- oriented machine control networks, such as handling systems. The CANopen application layer and communication profile (EN 50325-4; CiA 301) supports direct access to device parameters and transmission of time-critical process data. - Page 46 Step2: Attaching Fieldbus Connectors Seven fieldbus connector types are available: FB Logic Input FB Integer Input FB Value Input FB Logic Output FB Integer Output FB Value Output FB Val to Int Output Input connector: the data is sent to the inverter Output connector: the data is sent from inverter The fieldbus connectors must be added before they will appear in the CANopen function block.
- Page 47 Step 3: Configuring the Fieldbus Connectors Double-click on the function block to display the dialog below. The fieldbus connectors (inputs and outputs) are assignable in the function block along with their data type to/from the controller. The option slot and Address can also be selected. To configure the input and output connectors you have placed in the configuration: 1.
- Page 48 on the Register. For example below, Register 1 "Input" is shown with the possible fieldbus selections that have been placed in the configuration: FII.1 (Fieldbus Integer Input 1), FLI.1 (Fieldbus Logic Input 1), FVI.1 (Fieldbus Value Input 1) etc Set up all the input/output registers in a similar way. The Baud rate can be selected to be either 125k, 250k, 500k or 1000k Note: The Baud rate set in DSE Lite will only be used if all switches on the Option are set to 5.
- Page 49 Note: The Address set in DSE Lite will only be used if all switches on the Option are set to ON. If the Address is set to zero and the switches on the CANopen Option are all set to ON, the option is disabled and will not appear on the network.
- Page 50 Conversion of DSE Lite Type < > CANopen Type Each FB Input, regardless of type, can be written to over CANopen using any of the CANopen data types. FB Outputs can be similarly both read and written. The selection of the CANopen data type is not part of the DSE Lite configuration, but depends on which Sub-Index is used for access.
- Page 51 CANopen Status Information The CANopen function block in DSE Lite provides status information about the CANopen network interface. When online, the actual baud rate or Address in use can be found by clicking the right mouse button over the "Baud" or “Address” text and selecting Get. This may be different to that set in the function block configuration if the switches on the Option are not all set in the ON position.
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Page 52: External Control Of Inverter
External Control of Inverter 6.6.3 Communications Command When sequencing is in the Remote Comms mode, the sequencing of the Inverter is controlled by writing to the COMMS COMMAND (PREF 95.05). The COMMS COMMAND parameter is a 16-bit word based on standard fieldbus inverter profiles. - Page 53 Switch On Replaces the RUN FWD, RUN REV and NOT STOP parameters of the SEQUENCING LOGIC function block. When Set (=1) is the same as: RUN FWD TRUE RUN REV FALSE NOT STOP FALSE When Cleared (= 0) is the same as: RUN FWD FALSE RUN REV...
- Page 54 When either or both Cleared (= 0) is the same as: DRIVE ENABLE FALSE Enable Ramp Output, Enable Ramp, Enable Ramp Input Not implemented. The state of these bits must be set (=1) to allow this feature to be added in the future.
- Page 55 Name Description Supported Ready To Switch On Switched On Ready for operation (refer control bit 0) Operation Enabled (refer control bit 3) Fault Tripped (Not) Voltage Disabled OFF 2 Command pending (Not) Quick Stop OFF 3 Command pending ...
- Page 56 Operation Enabled Same as the RUNNING output parameter of the SEQUENCING LOGIC function block. Fault Same as the TRIPPED output parameter of the SEQUENCING LOGIC function block. (Not) Voltage Disabled If in Remote Comms mode, this is the same as Bit 1 of the COMMS COMMAND parameter. Otherwise it is the same as the NOT COAST STOP input parameter of the SEQUENCING LOGIC function block.
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Page 57: Canopen Termination
CANopen Termination 6.6.4 If the drive is at the end of the trunk it must have a terminating resistor. All other drives in the system should not have a terminator. Connect terminating resistors to the last drive as shown below. (resistor is ±1%, minimum ¼ Watt). The CANopen specification recommends 124 Ω, but it should be chosen to equal as closely as possible the characteristic impedance of the cable. -
Page 58: Appendix
Appendix 7.1 DSE Lite/CANopen Conversion Rule The rules governing the conversion between inverter data types and CANopen data types are given below. Note carefully that some conversions will result in rounding, limiting and truncation of the original value. LOGIC Type Connector Data from CANopen Data to MA3 From BO O LEAN to LO GIC... - Page 59 INTEGER Type Connector Data from CANopen Data to MA3 From BO O LEAN to INTEGER False 0X0000 0000 T rue 0X0000 0001 From REAL32 to INTEGER 32-bit IEEE floating point -2,147,483,648 to 2,147,438,547 Fractional part rounded From INTEGER 8 to INTEGER -128 to 127 -128 to 127 From INTEGER 16 to INTEGER...
- Page 60 VALUE Type Connector Data from CANopen Data to MA3 From BO O LEAN to VALUE False T rue From REAL32 to VALUE 32-bit IEEE floating point -32,768.0 to 32,767.9999 From INTEGER 8 to VALUE -128 to 127 -128.0 to 127.0 From INTEGER 16 to VALUE -32768 to 32767 -32768.0 to 32767.0...
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Page 61: Regulatory Compliance
Regulatory Compliance 7.1.1 This Chapter outlines the compliance requirements and product certifications. Applicable Standards 2006/95/EC European Directive - Low Voltage European Vehicle Directive – Suppression of radio interference *2009/19/EC ECE Vehicle Regulation 10 – Environmental Compatibility *UNECE Adjustable speed electrical power drive systems – Part 3: EMC EN 61800-3:2004 requirements and specific test methods. -
Page 62: European Compliance
European Compliance 7.1.2 The CE marking is placed upon the product by Parker Hannifin Manufacturing Ltd to facilitate its free movement within the European Economic Area (EEA). The CE marking provides a presumption of conformity to all applicable directives. Harmonized standards are used to demonstrate compliance with the essential requirements laid down in those relevant directives. -
Page 63: Emc Installation Guidance
7.2 EMC Installation Guidance Protective Earth (PE Connections) 7.2.1 Local wiring regulations take precedence and may require the protective earth connection of the motor to be connected locally, i.e. not as specified in these instructions. This will not cause shielding problems because of the relatively high RF impedance of the local earth connection. -
Page 64: Cabling Requirements
Use 360° screen terminations. Figure 0-1 360 Degree Screened Connection (Motor/DC) Keep unshielded cable as short as possible inside the cubicle. Always maintain the integrity of the shield. If the cable is interrupted to insert disconnects etc., re-connect the screen using the shortest possible route. Some motor gland boxes and conduit glands are made of plastic, if this is the case, then braid must be connected between the screen and the chassis. -
Page 65: Environmental
2006 concerning the Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH) entered into force on June 1, 2007. Parker agrees with the purpose of REACH which is to ensure a high level of protection of human health and the environment. Parker is compliant with all applicable requirements of REACH. -
Page 66: North American Compliance
7.4 North American Compliance This product is pending certification under the US governments Occupational Safety and Health Administration’s (OHSA), Nationally Recognised Testing Laboratory (NRTL) program. An NRTL is a private third party organisation accredited by OSHA to test and certify products to national standards for compliance with North American requirements. - Page 67 MA3 Recommended Fusing Product Model Manufacturer Model Parker Part # MA3-40-0225-XX Mersen A50QS450-4 CS470408U450 MA3-40-0325-XX Mersen A50QS800-4 CS470408U800 MA3-40-0400-XX Mersen A50QS800-4 CS470408U800 MA3-60-0225-XX Mersen A50QS450-4 CS470408U450 MA3-60-0325-XX Mersen A50QS800-4 CS470408U800 MA3-60-0400-XX Mersen A50QS800-4 CS470408U800 MA3-80-0225-XX Mersen A70QS450-4 CS352025 MA3-80-0325-XX Mersen...
- Page 68 In accordance with the EC Directive 2006/95/EC We Parker Hannifin Manufacturing Limited, address as below, declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual (provided with each piece of equipment), is in accordance with the following standard :-...
- Page 69 Parker Hannifin Corporation - SSD Drives Division 9225 Forsyth Park Drive Charlotte, NC 28273-3884 1 (704) 588-3246 phone 1 (704) 588-4806 fax http://hev.parker.com © 2013 Parker Hannifin Corporation HA473434 Issue 3...