Gossen MetraWatt SMARTCONTROL ECS Installation Instructions Manual
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Gossen MetraWatt SMARTCONTROL ECS Installation Instructions Manual

Gossen MetraWatt SMARTCONTROL ECS Installation Instructions Manual

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Installation Instructions
SMARTCONTROL |
ECS
3-349-422-03
Energy Management-System
5/5.19

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Summary of Contents for Gossen MetraWatt SMARTCONTROL ECS

  • Page 1 Installation Instructions SMARTCONTROL | 3-349-422-03 Energy Management-System 5/5.19...
  • Page 2 Installation Instructions Our instruction manuals are prepared with care, examined and continuously updated. No liability can be assumed for faulty information. Errors and omissions are excepted. GMC-I Messtechnik GmbH reserves the right to implement technical improvements to the function and/or the design of software and hardware products, and to revise instruction manuals at any time without notice.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents ............................3 Product Description ..........................5 Document Information .......................... 6 2.1. Notes ............................... 6 2.2. Identification of Important Text ..................... 6 2.3. Explanation of Symbols and Typographical Conventions ............... 6 General Safety Precautions ........................7 Technical Data............................
  • Page 4 7.5.1. Mode of Operation ........................ 21 7.5.2. Connection Example ......................21 7.5.3. Connection Example 2 for Devices with Namur Output ............22 Communication............................ 23 8.1. Protocols ............................23 8.1.1. RS 232 / M-Bus ........................23 8.1.2. M-Bus Routing Function ......................23 8.1.3.

  • Page 5: Product Description

    Product Description SMARTCONTROL: Diverse Data Collector and Data Messenger The SMARTCONTROL renders energy consumption measurable without delay in a detailed fashion, and thus controllable. This, in turn, is the basic prerequisite for a great variety of measures for the reduction of energy consumption and costs, for example with regard to: ...

  • Page 6: Document Information

    Document Information 2.1. Notes Please keep these instructions in a safe place and make them accessible to new users, or hand them over to the new owner in the event of a change of ownership. These instructions must always be available, must be adhered to during installation, operation and maintenance, and must be provided to the installation technician for his or her perusal.

  • Page 7: General Safety Precautions

    General Safety Precautions Warning: The SMARTCONTROL may only be installed by trained, authorized personnel. In particular, all VDE and EVU regulations, as well as other connection regulations and stipulations, must be complied with. Electrostatic charging must be avoided. For this reason, avoid touching the PCB and provide for electrostatic discharging or personnel and tools before beginning work.

  • Page 8: Technical Data

    Technical Data Basic Data Mains power SMARTCONTROL Standard: Power pack, 230 V AC to 24 V DC IP65 variant: Integrated power pack, 100 to 240 V AC, 50 to 60 Hz, to 24 V DC Power consumption < 2.5 W (Actual power consumption depends upon power pack efficiency, as well as any other connected sensors and devices.) Control keys Two function keys: F1 and reset in the housing...
  • Page 9 Interfaces RS 232 serial interface (MBUS/PRG) Preferred protocol: M-Bus or uploading of firmware updates by means of field utility. An M-Bus level converter with RS 232 interface is required in order to read out M-Bus compatible devices in accordance with EN1434-3. Up to 250 devices can be addressed, baud rate can be set to 300, 2400 or 9600 baud, primary or secondary readout (selection).

  • Page 10: Installation

    Installation 5.1. Before Installing Note: Please check to make sure that the SMARTCONTROL and all included accessories are complete and undamaged. The freight forwarder must be notified without delay in the event of transport damage. The device may not be placed into operation in the event of damage. 5.1.1.

  • Page 11: Wall Mounting

    Note: Close proximity to water, sources of heat, direct sunlight, radiators, devices which generate electromagnetic fields, transmitters, high frequency sources, radiation emitting devices and locations which are exposed to excessive vibration or shock must be avoided. Ambient temperature should lie within a range of +5 and +50°C, and no condensation is allowed. If these requirements are not fulfilled by the ambient conditions, please install fully encapsulated devices only.

  • Page 12: Wall Mounting The Ip 65 Smartcontrol

    The housing top can be tipped up after removing the two bottom screws with the included tool (stiff wire, approx. 25 cm long) in order to work on the installed SMARTCONTROL. Remove the bottom two screws and tip up the housing top to this end. Now insert one end of the tool into the threaded drill hole for the bottom housing screw in the SMARTCONTROL base plate at either side of the SMARTCONTROL –...

  • Page 13: Smartcontrol Ip 65 Power Supply

    5.5. SMARTCONTROL IP 65 Power Supply The power supply cable may have no more than 3 conductors with a maximum cross-section of 4 square mm each, and must be led in through the heavy duty cable gland at the bottom of the housing. This cable must be connected to the 230 V AC terminal block (see below): N, PE and L1.

  • Page 14: All Types Of Smartcontrol After Mounting

    5.6.3. All Types of SMARTCONTROL After Mounting Tip: See the “Connections Overview,” in section 6. and other instructions in this manual regarding connection options. Note: ► Retighten all screws and fasteners after installation has been completed. ► Green connector plugs for the various inputs (analog, temperature, digital) are located on the PCB.

  • Page 15: Connections Overview, Revisions 2.Xx

    Connections Overview, Revisions 2.xx 8 digital inputs: pulse/status/tariff (14) Key: F1 JP2: digital inputs (active/passive signal) (15) Key: reset 8 temperature inputs: Pt 1000 (16) Option: compact flash card 6 analog inputs + 2 relay outputs / analog inputs (17) Expansion port JP1: 0 to 10 V or 10 to 20 mA analog inputs (18)

  • Page 16: 6A. Connections Overview, Revision V3

    6a. Connections Overview, Revision V3 8 digital inputs: pulse/status/tariff (14) Key: F1 JP2: digital inputs (active/passive signal) (15) Key: reset 8 temperature inputs: Pt 1000 (16) microSD card slot 6 analog inputs + 2 relay outputs / analog inputs (17) Expansion port JP1: 0 to 10 V or 10 to 20 mA analog inputs (18)

  • Page 17: Connections Overview, Revision V3

    Connections Overview, Revision V3 Jumper Layout (defaults) Terminal Strip Pin Assignments (9) MBUS+ M-Bus mains connection MBUS- System ground A (data+) RS 485/2 interface connection B (data-) System ground FIELD1 (RS 232) interface connection M-Bus Port Selector SV14 (27) These two jumpers can be used to select via which interface the optional M-Bus module will communicate. Either M-Bus (7) or FIELD2 (10) can be selected.

  • Page 18: Inputs/Outputs

    Inputs/Outputs 7.1. Note Regarding All Measuring Channels Note: The following points must be observed in order to achieve high measuring accuracy:  Use shielded cables only. If possible, connect the shield to a separate ground contact (available as a shield bus with the SMARTCONTROL/IP65). ...

  • Page 19: Temperature Inputs

    Note: If an input is used for 0/4 to 20 mA measurement, reconfigure the corresponding input with SMARTCONTROL Manager software. The default setting is the voltage measurement mode in this case as well [see details in section on SMARTCONTROL Manager, AD converter]. 7.3.

  • Page 20: Configuring The Digital Inputs

    This example shows the configuration for 6 passive digital inputs (S0, S1, S3 and S5-S7) and 2 active inputs (S2 and S4). Warning: Polarity is determined by the jumper setting. Polarity must be correct! “Passive” jumper setting “Active” jumper setting Terminal a = pulse input / status + Terminal a = contact - / GND Terminal b = pulse input / status –...

  • Page 21: Broken Cable Detection (Namur)

    Inputs Pulse Status Tariff Synchronizing 7.5. Broken Cable Detection (Namur) Broken cable detection (Namur) can be used for passive pulse sources. 7.5.1. Mode of Operation The passive digital input records, for instance, meter data. The analog input is configured in the SMARTCONTROL Manager as a 0 to 10 V voltage input. As soon as the measured voltage falls below 0.2 V, this is indicated as a broken sensor.

  • Page 22: Connection Example 2 For Devices With Namur Output

    7.5.3. Connection Example 2 for Devices with Namur Output A SMARTCONTROL digital input, in this example 33/34, is set to the passive operating mode with the help of jumpers. An analog input, in this example 1/2, is set to the voltage measuring mode for 0 to 10 V with the help of jumpers.

  • Page 23: Communication

    The following conditions must be fulfilled in order to allow for use of M-Bus devices: M-Bus level converter with RS 232 port or optionally available M-Bus level converter 80 socket module (article no. Z301Y) for the Gossen Metrawatt SMARTCONTROL V3. Protocol: DIN EN 13757-3 (previously EN1434-3) Unlimited readout interval (e.g.

  • Page 24: Ascii Fieldbus Modules

    Note: Interfaces (9) FIELD1 and (12) RS 485 (RS 485/1 for V3) are wired in parallel [see section 6. , “Connections Overview,”]. Using different protocols at the same time may result in errors and bus interference. The assignment for terminal (12) is printed in the SMARTCONTROL housing as A through C, and the conductors are identified as 1 through 3 at the plug.

  • Page 25: Tcp/Ip

    8.1.5. TCP/IP The integrated Ethernet interface included as standard equipment works with the usual TCP/IP protocol at 10/100 MBit per second. The SMARTCONTROL can be read out, and its parameters can be configured, via this interface. The TCP/IP address can either be retrieved from a DHCP server or statically assigned. Tip: A crossover cable is required when connecting the SMARTCONTROL directly to a PC (included with the SMARTCONTROL).

  • Page 26: Communication Modules

    8.2. Communication Modules (no longer available) 8.2.1. Applicable to All Modules The SMARTCONTROL’s communication interface can be adapted to your requirements via the socket slot (DIL64) [see item 25 in section 6. , “Connections Overview,”]. These are optional and are not included with the SMARTCONTROL.

  • Page 27: Module Installation

    8.2.2. Module Installation Unpack the new module and make sure that all of the pins are straight. The module is inserted into the socket provided to this end [see item 25 in section 6. , “Connections Overview,”]. Tip: If a previously inserted modules needs to be removed, pull it out carefully. Grip the module at the left and right-hand sides with both hands underneath the PCB, and pull it out slowly and carefully.

  • Page 28: Isdn Module

    8.2.4. ISDN Module The ISDN module is inserted at the factory as standard equipment. Please check the condition of the module. See also section 8.2.1. , “Applicable to All Modules”. Note:  The prerequisite for operation with this module is an RJ45 ISDN connection socket on an external/internal ISDN S0 bus.

  • Page 29: Gsm/Gprs Module

    The included adapter cable (approx. 25 cm) connects the module to the antenna. The adapter cable is furnished with an MMCX/FME mounting plug. The MMCX plug is connected to the module. The FME plug serves to connect the antenna, and is used as a housing feed-through at the same time. A drill hole with a diameter of 11 mm is required for the SMARTCONTROL IP 65 to this end.
  • Page 30 The included adapter cable (approx. 50 cm) connects the module to the antenna. The adapter cable is furnished with an MMS/FME mounting plug. The MMS plug is connected to the module. The FME plug serves to connect the antenna, and is used as a housing feed-through at the same time. A drill hole with a diameter of 11 mm is required to this end (SMARTCONTROL IP 65 only).

  • Page 31: Initial Start-Up / Configuration

    Initial Start-Up / Configuration 9.1. Firmware Options Determine whether or not the right firmware has been installed to the SMARTCONTROL for the functions you require. Various function modules can be integrated into the firmware (SMARTCONTROL “operating system”) depending upon the task at hand. Some functions have to be enabled with a license. Others have to be installed by loading additional firmware.

  • Page 32: Initial Start-Up

    Firmware for Extended Functionality CLBus (IEC1107, IEC62056-21) Network modem - serial modem port over TCP/IP  A modem module integrated in to the SMARTCONTROL is made accessible with this firmware via TCP/IP network M-Bus router function – transforms the SMARTCONTROL into an M-Bus router ...

  • Page 33: Status Display / Error Diagnosis - Diag Led

    9.2.2. Status Display / Error Diagnosis – DIAG LED DIAG LED description: Brief blinking: . (dot), long blink: - (dash) Pause: short pause: _ , long pause: __ (underline) Mode Pattern Description Normal operation: - _ - _ - _ - Long blink, short pause General error: .

  • Page 34: Configuration Via The Ethernet Port

    Please note: The ISDN module in the SMARTCONTROL cannot be queried by an analog modem without additional hardware. Start Gossen Metrawatt “SMARTCONTROL Manager” software, and then establish connection and configure the SMARTCONTROL as described in the manual beginning with the section entitled “Setting Up Projects, Buildings and SMARTCONTROL”].

  • Page 35: Options

    10.3. Compact Flash Card (support discontinued and replaced by microSD card) Gossen Metrawatt’s SMARTCONTROL is equipped with internal flash memory with 2 MBytes of capacity as a standard feature, to which data are saved. Internal memory can be expanded with the compact flash card, e.g. for: ...

  • Page 36: Backing Up Configuration And Program To A Compact Flash Card

    Note: Refer to the section 9.3. , “Shutting Down and Restarting SMARTCONTROL”, regarding how to save data recorded to RAM. After the card has been inserted, SMARTCONTROL must be restarted by pressing the reset key [see item 15 in section 6. ,“Connections Overview,”]. The flash card is then automatically detected by the SMARTCONTROL, and data is stored to it parallel to internal flash memory.

  • Page 37: Tcp/Ip Serial Modem Port

    The SMARTCONTROL is then automatically reset, which indicates that various settings have been uploaded which require a reset. ► Check to see if the restore operation was successful. Note: Please note that restoring only functions as of firmware version 2.0.15! After the backup has been successfully uploaded, direct establishment of a connection with the SMARTCONTROL via TCP/IP may no longer be possible, or may take a while, in the case of network connection via network switches.

  • Page 38: Appendix A, Connection Log

    Appendix A, Connection Log 8 analog inputs 8 temperature inputs 8 digital inputs Setting for current/voltage measurement With jumper: 0 - 10 V Without jumper: 0 - 20 mA Only suitable for Pt 1000 Active input: jumper in the middle A6/A7 as analog inputs or relay outputs K1/K2 (series 1+2 A6, 3+4 A7) Jumper at top: relay (default setting)
  • Page 39 Further Documentation / Notes Meter Date / Time Reading (kW, cubic meters ...) A-D Converter Designation Unit Offset Rise For network connection: Current IP address Current subnet mask Current gateway Domain DNS server Alternative IP Alternative subnet mask Standard gateway DHCP (Y/N) For telephone connection: Phone number...

  • Page 40: Index

    Index Analog input ............. 18 Modbus ............. 23 Analog Modem ..........27 Operating conditions ........10 ASCII Fieldbus ........... 24 Password ............34 Bluetooth Module ..........28 Pulse Input ............20 Broken Cable Detection ........21 Relay Output ............. 18 COM LED ............
  • Page 41 Repair and Replacement Parts Service Calibration Center and Rental Instrument Service If required please contact: GMC-I Service GmbH Service Center Beuthener Str. 41 90471 Nürnberg, Germany Phone: +49 911 817718-0 Fax: +49 911 817718-253 e-mail: service@gossenmetrawatt.com www.gmci-service.com This address is only valid in Germany. Please contact our representatives or subsidiaries for service in other countries.
  • Page 42 Edited in Germany • Subject to change without notice • PDF version available on the Internet Phone: +49 911 8602-111 GMC-I Messtechnik GmbH Fax: +49 911 8602-777 Südwestpark 15 e-mail: info@gossenmetrawatt.com 90449 Nürnberg, Germany www.gossenmetrawatt.com GMC-I Messtechnik GmbH...

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