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Safety, Operation, Maintenance and Parts
Thoroughly read and understand the content of this manual before using the Allied HO-PAC. The safe and
efficient use of the Allied equipment depends upon proper installation, operation, maintenance and training.
Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied
Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this
manual must include effective date shown on inside cover.
Vibratory Plate
Compactor /
Driver
Model
4000
TM574173
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Table of Contents
Related Manuals for Allied HO-PAC 4000
Summary of Contents for Allied HO-PAC 4000
- Page 1 Allied equipment depends upon proper installation, operation, maintenance and training. Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this manual must include effective date shown on inside cover.
- Page 2 E-mail: sales@alliedcp.com Fax: 216-431-2601 Continuous improvement of our products is an Allied policy. Allied reserves the right to change, edit, delete or modify the content of this document, including descriptions, illustrations and specifications without prior notification. The content of this publication describe the product at the time of its effective date, and may not reflect the product in the future.
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Page 3: Safety Information
Signal Words Safety messages appear throughout this manual and “DANGER”, “WARNING” and “CAUTION” are signal on labels affixed to the Allied equipment. Read and words used to express severity of consequences understand the information communicated in safety should a hazard be encountered. - Page 4 Pictograms are used to rapidly communicate Falling object information. For the purposes of this manual and Unsupported loads labels affixed to the Allied equipment, pictograms are defined as follows: Read the manual before use. Refer to the manual for further Crush point / Falling part details or procedures.
- Page 5 Stay Clear - Alerts personnel and by-standers to maintain a safe distance from the Allied work tool during operation. Hot Surface - Identifies surfaces of the Allied work tool that become hot during operation. Lift Point- Identifies approved lift points of the Allied work tool.
- Page 6 Allied Construction Products, LLC www.alliedcp.com SAFETY Information – [cont’d] 4000 4000 Fig. S2 - Label Positions Identified 4000 Ho-Pac with FT Frame Table S.2 Information Labels Type Description Part No. Remarks / Specifications Decal Set 574181 1-Set Set includes 1-11...
- Page 7 Allied equipment. Other manuals, such as those published by the machinery x Locating existing underground service and utility used in support of the Allied equipment, should also lines be read. x Erecting barriers to control entry to established...
- Page 8 Operational Safety Program components. Reinstall all guards after service or adjustments are completed. The safe and efficient use of the Allied equipment depends upon proper installation, operation, Where it was not possible to prevent an unsafe maintenance and repair. Operational safety programs situation by means of a guard, safety messages must encompass all of these elements.
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Page 9: Table Of Contents
Allied Construction Products, LLC www.alliedcp.com Contents Section Page Section Page 8.0 Operation..…………………………..………… Document Revisions and Contact Information 8.1 Pre-operation Checks…………………..…..… Safety Information……………………...……… 8.2 Operation……………………………….……... Table of Contents…………………….………….. viii 9.0 Service and Maintenance……………….. 9.1 Maintenance Schedule……………………… List of Figures…………………………….…...… 9.1.1 Schedule Overview……………………..……... -
Page 10: List Of Figures
13-3 Dynamic Assembly Parts Identification….. List of Tables Page 13-2 Top Frame & Hydraulic Components….…… S1 Safety, Identification & Information Labels…. S2 Label Identification On Allied Equipment…… 1.1 About This Manual……………………………. 6.1 Mounting Bracket For Top Frame……………. 9.1 Maintenance Schedule………………………. 9.2 Fastener Tightening Torque…………………. -
Page 11: About This Manual
Document ID No. TM574173 Technical - Safety, Operation, Replacement manuals can be ordered by contacting Type Maintenance and Parts your local Allied dealer or Allied Customer Support. See inside cover for contact information. Current Status See Inside Cover ® 1.4 Related Publications... -
Page 12: Equipment Identification
2.0 Equipment Identification 2.1 Model & Serial Number Location 2.3 Owner’s Record of the Equipment Your local Allied dealer requires the Product Name, Model and Serial Number to better assist you with questions regarding parts, warranty, operation, maintenance, or repair. This information should be copied from the Equipment Identification Tag to the space provided below. -
Page 13: Warranty Protection Summary
Understand proper operating techniques for all for repair parts and service. recommended applications. The name and signature of the person Use the Allied attachment only if it is in sound performing the service, maintenance or operating condition. Take prompt action to rectify repair. -
Page 14: Allied Product Policies
3.3 Allied Product Policies In this manual, Allied recommends the use, applications, maintenance and service consistent with industry practices. Allied assumes no responsibility for the results of actions not recommended in this manual and specifically the results of: Improper installation, set-up, calibration... -
Page 15: Product Overview
Pressure control – Protects the hydraulic available in the “Compaction Handbook”. To request components from over-pressure. This is factory a copy, contact your local dealer or Allied’s Customer pre-set at the maximum operating pressure plus Service. Ask for part number 103392. -
Page 16: Selection And Application Guide
The Allied work tool is designed to provide satisfactory operation with reliable service life when The Allied Ho-Pac is a hydraulic-driven work tool that teamed with a compatible carrier. Balance the size of is not self-powered. Satisfactory performance centers the Ho-Pac with the size of the carrier. -
Page 17: Mounting Information
Fig. 6-1 Flat-Top Frame Fig. 6-2 Mounting Bracket – Pin-on Design 6.1.1 Flat-Top Frame Allied offers an array of bolt-on mounting brackets to fit virtually any carrier, including those equipped with The design of the Top Frame is illustrated in Fig. 6-1. -
Page 18: Installation & Removal
Allied Construction Products, LLC www.alliedcp.com 7.0 Installation & Removal 7.1 Attach the Allied Equipment to Carrier The machine operator and an assistant shall perform With the bucket removed and the mounting bracket the following procedure: bolted to the top frame, the Ho-Pac can be attached to the carrier. -
Page 19: Hose Connections [In] And [Out]
Allied Construction Products, LLC www.alliedcp.com 7.0 Installation & Removal – [cont’d] 3. Briefly test for proper operation. Tighten hoses IMPORTANT and connections as necessary. Collect fluids in a suitable container. Clean up spilled fluids and obey all local regulations for the disposal of these fluids. - Page 20 1. Position work tool on stable ground. 2. Disconnect hydraulic connections. 3. With loads adequately supported, remove mounting pins and hardware. 4. Keep mounting hardware with Allied equipment to avoid loss or damage. TM574173_HP4000_18feb...
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Page 21: Operation
IMPORTANT Injury from flying debris. Personal Operating the work tool beyond its performance protection equipment, including safety limits will cause equipment damage. The Allied equipment is designed to provide optimum eyewear, must be worn when operating or servicing this equipment. - Page 22 180 F (80 rubber. The Allied Ho-Pac combines three actions that are The rate of compaction to a 95% Modified Proctor will highly effective in the compaction of granular type vary due to many factors, including variations in soils: operator technique.
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Page 23: Service And Maintenance
9.1.2 Conditional Maintenance Remove the ignition key, engage interlock and apply parking brake. When properly installed, operated and maintained by qualified personnel, the Allied equipment requires a WARNING minimum of maintenance. Crush injury. Never rely on the rotation Table 9.1 specifies how often and what items need to... -
Page 24: Daily Maintenance
Clean up any spilled oil. Obey all local regulations for the disposal IMPORTANT of these fluids. Do not make alterations to the Allied equipment without written authorization from the Allied 9.5 Bearing Lubrication System Engineering Department. -
Page 25: Bearing Lubrication - Oil Type & Capacity
9.0 Care & Maintenance - [cont’d] 9.5.2 Bearing Lubrication Type and Capacity Bearing Lubrication – Type ISO VG32 The Allied Ho-Pac is factory filled with premium quality hydraulic oil ISO VG32 combining non-foam and anti-wear additives. The use of other oils shall... -
Page 26: How To Check Condition Of Bearings
Use standard mechanic’s techniques and tools to disassemble and assemble the Ho-Pac. Questions regarding maintenance, repair or operation can be directed to Allied Technical Service. For questions regarding replacement parts, contact Allied’s Customer Service. TM574173_HP4000_18feb... -
Page 27: Spring Mount Replacement
Allied Construction Products, LLC www.alliedcp.com 9.0 Care & Maintenance - [cont’d] 6. Repeat steps 1-4 with other bearing and housing. 7. Tighten bolt to proper torque. Refer to Table 9.2. 7. Install the bearings and eccentric in to the eccentric housing. Install bolts. -
Page 28: Bolts - Tightening Method & Torque
2700 9.9 Hydraulic Motor & Flow Regulator Valve NOTE: There is no maintenance service for the hydraulic motor and flow valve. Contact Allied’s Technical Service if further information is required. Fig. 9-5 Criss-cross Pattern for Bolted Assemblies Fig. 9-6 Use Thread Locker On All Item 1 Bolts... -
Page 29: Handling, Transport & Storage
Allied Construction Products, LLC www.alliedcp.com 10.0 Handling, Transport & Storage 5. Transport carrier in accordance with carrier WARNING manufacturer’s recommendations. Crush hazard. Injury may result if the 10.2 Storage Ho-Pac shifts or falls. Do not lift the Ho- Pac by the mounting pins or whip hose. -
Page 30: Troubleshooting
This guide identifies several commonly encountered CAUTION conditions and the recommended corrective action. Only qualified personnel, having knowledge of the For conditions other than these, contact the Allied machine’s systems, proper test equipment and Technical Service Department. tools should attempt adjustments and repairs. -
Page 31: Technical Information
12.1 Testing the Hydraulic Circuit Technical Data Section of this manual for a list of these specifications. The performance of the Allied work tool is impaired by a hydraulic system that is not operating correctly Tools required to complete these tests include a flow or set outside the accepted specifications. -
Page 32: Oil Pressure Test
Start the carrier and position the work tool with the tamping plate against the ground. IMPORTANT The Allied work tool is designed to provide optimum Adjust the engine's rpm to the normal operating performance with reliable service at the oil flow and speed and set operating mode to "work tool". -
Page 33: Hydraulic Motor Options
Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont'd] Operating Pressure – A measure of the hydraulic oil Static Relief Pressure – Also referred to as “Full pressure (values given in PSI / BAR) taken in the Relief Pressure”. The pressure measured at the attachment’s supply line during operation. -
Page 34: Motor And Valve Combination
4. Return line check valve - Prevents reverse flow to the hydraulic motor. Also provides a nominal back-pressure to ensure the proper operation of IMPORTANT priority flow control valves, such as Allied’s AC40 The Ho-Pac will not operate if the supply and return and AC75. hoses are crossed. -
Page 35: General Specifications
Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont’d] 12.5 General Specifications Table 12.1 General Specifications – 4000 Ho-Pac (573600) Impulse Force 40,000 [178,000] Lbs. [N] Cycles Per Minute 2100 1/min Sound Power Level 110 (Est'd) DBA [LWA] 62 [235]... -
Page 36: Dimension Diagrams
Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont’d] 12.6 Dimension Diagrams Fig 12-5 Ho-Pac Model 4000 with Flat-Top Mounting Frame (LR9) Center of Gravity TM574173_HP4000_18feb... -
Page 37: Parts Information
13.1 Scope of the Parts Section An order form is provided at the back of this manual. Verify that this is the correct document for your Allied Actual processing time may vary depending on the attachment. Locate the equipment’s identification quality of the information you provide on the form. -
Page 38: Spare Parts For Motor And Valve
Package includes one (1) Motor and one (1) Flow Regulator Valve. Seal kits are available for the motor only. There are no user-serviceable parts in the flow regulator valve. Contact Allied Technical Service for further information. 13.3 Motor and Valve Identification 13.3.2 Valve Identification... -
Page 39: Spare Parts - Dynamic Assembly
Allied Construction Products, LLC www.alliedcp.com 13.0 Parts Ordering Information – [cont’d] Fig 13-1 Dynamic Assembly Table 13.2 Dynamic Assembly Item Description Part No. Remarks / Specifications 1-15 Dynamic Assembly w/o Motor 573605 Includes items 1-15 Dynamic Housing Weldment 573596 Roller Bearing... -
Page 40: Spare Parts - Top Frame & Hydraulic
Allied Construction Products, LLC www.alliedcp.com 13.0 Parts Ordering Information – [cont’d] Fig 13-2 Top Mounting Frame & Hydraulic Components TM574173_HP4000_18feb... -
Page 41: Top Frame And Hydraulic Components
Allied Construction Products, LLC www.alliedcp.com 13.0 Parts Ordering Information – [cont’d] Table 13.3 Top Mounting Frame & Hydraulic Components Item Description Part No. Remarks / Specifications Ho-Pac 4000 573600C Includes items 1-35 1-15 Dynamic Assembly w/o Motor 573605 Refer to Table 13.2... - Page 42 Allied Construction Products, LLC www.alliedcp.com 13.0 Parts Order Form Your local Allied dealer requires the Product Name, Product Ho-Pac Model and Serial Number to better assist you with questions regarding parts, warranty, operation, Model 4000 maintenance, or repair. This information should be noted in Section 2.3 of this manual.
- Page 43 Allied Construction Products, LLC www.alliedcp.com NOTES TM574173_HP4000_18feb...
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