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Allied HO-PAC 400B Safety, Operation, Maintenance And Parts

Vibratory plate compactor / driver
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Ho-Pac
Vibratory Plate
Compactor /
Driver
Model
400B
Safety, Operation, Maintenance and Parts
Thoroughly read and understand the content of this manual before using the Allied HO-PAC. The safe and
efficient use of the Allied equipment depends upon proper installation, operation, maintenance and training.
Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied
Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this
manual must include effective date shown on inside cover.
TM577696

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Summary of Contents for Allied HO-PAC 400B

  • Page 1 Allied equipment depends upon proper installation, operation, maintenance and training. Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this manual must include effective date shown on inside cover.
  • Page 2 E-mail: sales@alliedcp.com Fax: 216-431-2601 Continuous improvement of our products is an Allied policy. Allied reserves the right to change, edit, delete or modify the content of this document, including descriptions, illustrations and specifications without prior notification. The content of this publication describe the product at the time of its effective date, and may not reflect the product in the future.

  • Page 3: Safety Information

    Signal Words Safety messages appear throughout this manual and “DANGER”, “WARNING” and “CAUTION” are signal on labels affixed to the Allied equipment. Read and words used to express severity of consequences understand the information communicated in safety should a hazard be encountered.
  • Page 4 Pictograms are used to rapidly communicate Falling object information. For the purposes of this manual and Unsupported loads labels affixed to the Allied equipment, pictograms are defined as follows: Read the manual before use. Refer to the manual for further Crush point / Falling part details or procedures.

  • Page 5: Safety, Identification And Information Labels

    Stay Clear - Alerts personnel and by-standers to maintain a safe distance from the Allied work tool during operation. Hot Surface - Identifies surfaces of the Allied work tool that become hot during operation. Lift Point- Decal identifies approved lift points of the Allied work tool.
  • Page 6 Allied Construction Products, LLC www.alliedcp.com Safety Information – [cont’d] 400B  Fig. S-3 Label Positions Table S.2 Information Labels Item Type Description Part No. Remarks / Specifications Decal Set 577555 1-Set Set includes 1-8 Safety Label - Read Instructions / Manual...

  • Page 7: Qualified Person

    Allied equipment. Other manuals, such as those published by the machinery  Locating existing underground service and utility used in support of the Allied equipment, should also lines be read.  Erecting barriers to control entry to established...

  • Page 8: Operational Safety Program

    Operational Safety Program components. Reinstall all guards after service or adjustments are completed. The safe and efficient use of the Allied equipment depends upon proper installation, operation, Where it was not possible to prevent an unsafe maintenance and repair. Operational safety programs situation by means of a guard, safety messages must encompass all of these elements.

  • Page 9: Table Of Contents

    Allied Construction Products, LLC www.alliedcp.com Table of Contents SECTION Page SECTION Page Contact Information & Document Revisions 3.3 Allied Product Policies………..……………..Safety Information……………………...…..…… 4.0 Product Information.………………….……. Safety Statements & Hazard Alerts..……..…… 4.1 Description and Application………..…...… Purpose of Safety Messages……………..…… 4.2 Familiarization of Major Subassemblies….

  • Page 10: Table Of Contents

    2-2 Equipment Identification Tag…………. 10.0 Lifting, Transport & Storage…………..4-1 Major Subassemblies……………...…. 10.1 Lifting & Transport Precautions…..…… 5-1 Allied Conversion Kit with AC Series Valve 10.2.1 Transport Independently of Carrier…... 6-1 Flat Top Frame and Mounting Bracket…... 10.2.2 Transport Attached to Carrier……..….

  • Page 11: Introduction & Scope

    Table 1.1 About This Manual Replacement manuals can be ordered by contacting Document ID No. TM577696 your local Allied dealer or Allied Customer Support. Technical - Safety, Operation See inside cover for contact information. Type and Maintenance 1.4 Related Publications...

  • Page 12: Equipment Identification Tag

    2.0 Equipment Identification 2.1 Location of the Serial Number 2.3 Owner’s Record of the Equipment Your local Allied dealer requires the Product Name, Model and Serial Number to better assist you with questions regarding parts, warranty, operation, maintenance, or repair. This information should be copied from the Equipment Identification Tag to the space provided below.

  • Page 13: Warranty Protection Summary

     The name and signature of the person  Use the Allied attachment only if it is in sound performing the service, maintenance or operating condition. Take prompt action to rectify repair. any faults that, if left uncorrected, could lead to personal injury or further damage.

  • Page 14: Allied Product Policies

    3.3 Allied Product Policies In this manual, Allied recommends the use, applications, maintenance and service consistent with industry practices. Allied assumes no responsibility for the results of actions not recommended in this manual and specifically the results of: Improper installation, set-up, calibration ...

  • Page 15: Product Information

    “Compaction Handbook”. To request  Pressure control – Protects the hydraulic a copy, contact your local dealer or Allied’s Customer components from over-pressure. This is factory Service. Ask for part number 103392. pre-set at the maximum operating pressure plus 200 psi (14 bar).

  • Page 16: Ho-Pac Selection And Application

    The Allied work tool is designed to provide satisfactory operation with reliable service life when The Allied Ho-Pac is a hydraulic-driven work tool that teamed with a compatible carrier. Balance the size of is not self-powered. Satisfactory performance centers the Ho-Pac with the size of the carrier.

  • Page 17: Mounting Information

    Dimensions of the bolt pattern are Options for mounting frames include the: located in Section 12 of this manual. Hydraulic breakers and other work tools from Allied 'Flat-top' (Fig. 6-1)  share these same hole patterns. Information ...
  • Page 18 Allied Construction Products, LLC www.alliedcp.com 6.0 Mounting Information – [cont'd] 6.1.3 XSF Mounting Kits IMPORTANT Complete information about the carrier is required, including the make, model, series and serial number. Carriers equipped with a quick coupler will require additional information. (NOTE: The XSF frame has limited fit-up with carriers equipped with quick mounting couplers).

  • Page 19: Tools Required

    Allied Construction Products, LLC www.alliedcp.com 7.0 Install / Uninstall Ho-Pac 7.1 Attach the Allied Equipment to Carrier The machine operator and an assistant shall perform With the bucket removed and the mounting bracket the following procedure: bolted to the top frame, the Ho-Pac can be attached to the carrier.
  • Page 20 Technical Data section of this manual. Questions regarding testing procedures should be directed to Allied Technical Service. Fig. 7-1 Hydraulic Connections Identified ...
  • Page 21 1. Position work tool on stable ground. 2. Disconnect hydraulic connections. 3. With loads adequately supported, remove mounting pins and hardware. 4. Keep mounting hardware with Allied equipment to avoid loss or damage. TM577696_HP400B_16aug...

  • Page 22: Operation

    IMPORTANT Injury from flying debris. Personal Operating the work tool beyond its performance protection equipment, including safety limits will cause equipment damage. The Allied eyewear, must be worn when operating equipment is designed to provide optimum or servicing this equipment.
  • Page 23 180 F (80 rubber. The Allied Ho-Pac combines three actions that are The rate of compaction to a 95% Modified Proctor will highly effective in the compaction of granular type vary due to many factors, including variations in soils: operator technique.

  • Page 24: Care & Maintenance

    9.1.2 Conditional Maintenance Remove the ignition key, engage interlock and apply parking brake. When properly installed, operated and maintained by qualified personnel, the Allied equipment requires a WARNING minimum of maintenance. Crush injury. Never rely on the rotation Table 9.1 specifies how often and what items need to...

  • Page 25: Bearing Lubrication

    Clean up any spilled oil. Obey all local regulations for the disposal IMPORTANT of these fluids. Do not make alterations to the Allied equipment without written authorization from the Allied 9.5 Bearing Lubrication System Engineering Department.

  • Page 26: Bearing Replacement

    5. Slip bearing/housing onto shaft. NOTE: Close Questions regarding maintenance, repair or operation tolerance slip fit. can be directed to Allied Technical Service. For questions regarding replacement parts, contact 6. Repeat steps 1-4 with other bearing and housing. Allied’s Customer Service.
  • Page 27 Allied Construction Products, LLC www.alliedcp.com 9.0 Care and Maintenance – [cont’d] 9.9.1 Bolts - Proper Preparation, Pre-tensioning NOTE: If multiple mounts are to be replaced, it is and Torque recommended to replace one mount at a time. 1. Position Ho-Pac on flat, stable surface.
  • Page 28 Allied Construction Products, LLC www.alliedcp.com 9.0 Care and Maintenance – [cont’d] Table 9.2 Standard Tightening Torque SAE Bolt Grade 5 and 8 markings. Metric Bolt Property Class 8.8 and 10.9. Fig. 9-2 Identifying Markings on Bolt Head SAE GR 8...
  • Page 29 Allied Construction Products, LLC www.alliedcp.com 10.0 Handling, Transport & Storage Lifting & Transport Precautions 4. Inspect the mounting pins and hardware for damage and integrity. WARNING 5. Transport carrier in accordance with carrier manufacturer’s recommendations. Crush hazard. Injury may result if the Ho-Pac shifts or falls.
  • Page 30 11.0 Troubleshooting This guide identifies several commonly encountered conditions and the recommended corrective action. CAUTION For conditions other than these, contact the Allied Technical Service Department. Only qualified personnel, having knowledge of the machine’s systems, proper test equipment and tools should attempt adjustments and repairs.
  • Page 31 12.1 Testing the Hydraulic Circuit Technical Data Section of this manual for a list of these specifications. The performance of the Allied work tool is impaired by a hydraulic system that is not operating correctly Tools required to complete these tests include a flow or set outside the accepted specifications.
  • Page 32 Start the carrier and position the work tool with  the tamping plate against the ground. IMPORTANT The Allied work tool is designed to provide optimum  Adjust the engine's rpm to the normal operating performance with reliable service at the oil flow and speed and set operating mode to "work tool".
  • Page 33 Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont'd] Operating Pressure – A measure of the hydraulic oil Static Relief Pressure – Also referred to as “Full pressure (values given in PSI / BAR) taken in the Relief Pressure”. The pressure measured at the attachment’s supply line during operation.
  • Page 34 4. Return line check valve - Prevents reverse flow to the hydraulic motor. Also provides a nominal back-pressure to ensure the proper operation of priority flow control valves, such as Allied’s AC40 and AC75. 12.7.3 Control Valve – Part Number Identification &...
  • Page 35 Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont'd] 12.8 General Specifications The Ho-Pac is offered in multiple configurations (i.e. Motor options).Pay strict attention to values, figures, captions and notations. Table 12.2 General Specifications – 577685C Impulse Force lbf [N]...
  • Page 36 Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont'd] 12.9 General Dimensions The Ho-Pac is offered in multiple configurations. Pay strict attention to values, figures, captions and notations. Fig. 12-5 Shown is Standard 400B with Flat Top Frame IN1,2/XR...
  • Page 37 13.1 Scope of the Parts Section An order form is provided at the back of this manual. Verify that this is the correct document for your Allied Actual processing time may vary depending on the work tool. Locate the equipment’s identification label quality of the information you provide on the form.
  • Page 38 Allied Construction Products, LLC www.alliedcp.com 13.0 Parts Information The Ho-Pac is offered in multiple configurations (i.e. Motor options).Pay strict attention to figures, captions and notations. Fig.13-1 Parts View - 400B Ho-Pac Table 13.1 400B Ho-Pac Item Description Part No. Remarks / Specifications...
  • Page 39 Allied Construction Products, LLC www.alliedcp.com 13.0 Parts Information – [cont’d] The Ho-Pac is offered in multiple configurations (i.e. Motor options).Pay strict attention to figures, captions and notations. Fig.13-2 Parts View - 400B Ho-Pac Table 13.2 Dynamic Assembly Item Description Part No.
  • Page 40 *Package includes one (1x) Motor and one (1x) Flow Regulator Valve. Also includes one (1x) Elbow. Seal kits are available for the motor only. There are no user-serviceable parts in the flow regulator valve. Contact Allied Technical Service for further information. 13.2 Motor and Valve Identification 13.2.2 Valve Identification...
  • Page 41 Allied Construction Products, LLC www.alliedcp.com 14.0 How To Order Spare Parts Your local Allied dealer requires the Product Name, Product Ho-Pac Model and Serial Number to better assist you with questions regarding parts, warranty, operation, 400B Model maintenance, or repair. This information should be Serial No.
  • Page 42 Allied Construction Products, LLC www.alliedcp.com Notes TM577696_HP400B_16aug...
  • Page 43 Allied Construction Products, LLC www.alliedcp.com TM577696_HP400B_16aug...
  • Page 44 TM577696_HP400B_16aug ...

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