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Allied Ho-Pac 1600 Safety, Operation, Maintenance And Parts

Vibratory plate compactor / driver
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Vibratory Plate
Compactor /
Driver
Model
1600
Safety, Operation, Maintenance and Parts
Thoroughly read and understand the content of this manual before using the Allied HO-PAC. The safe and
efficient use of the Allied equipment depends upon proper installation, operation, maintenance and training.
Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied
Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this
manual must include effective date shown on inside cover.
TM103337

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Summary of Contents for Allied Ho-Pac 1600

  • Page 1 Allied equipment depends upon proper installation, operation, maintenance and training. Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this manual must include effective date shown on inside cover.
  • Page 2 Tel: 216-431-2600 Fax: 216-431-2601 Continuous improvement of our products is an Allied policy. Allied reserves the right to change, edit, delete or modify the content of this document, including descriptions, illustrations and specifications without prior notification. The content of this publication describe the product at the time of its effective date, and may not reflect the product in the future.
  • Page 3 Safety Statements and Hazard Alerts Signal Words Safety messages appear throughout this manual and on labels affixed to the Allied equipment. Read and “DANGER”, “WARNING” and “CAUTION” are signal understand the information communicated in safety words used to express severity of consequences messages before any attempt to install, operate, should a hazard be encountered.
  • Page 4 Pictograms are used to rapidly communicate Falling object information. For the purposes of this manual and Unsupported loads labels affixed to the Allied equipment, pictograms are defined as follows: Read the manual before use. Refer to the manual for further Crush point / Falling part details or procedures.
  • Page 5 Stay Clear - Alerts personnel and by-standers to maintain a safe distance from the Allied work tool during operation. Hot Surface - Identifies surfaces of the Allied work tool that become hot during operation. Lift Point- Identifies approved lift points of the Allied work tool.
  • Page 6 Allied Construction Products, LLC. www.alliedcp.com SAFETY Information – [cont’d] 1600 1600 Fig. S-A - Label Placement – Flat Top Frame Fig. S-B - Label Placement - VMS Frames Table S.1 Information Labels Item Type Description Part No. Remarks / Specifications...
  • Page 7 Allied equipment. Other x Locating existing underground service and utility manuals, such as those published by the machinery lines used in support of the Allied equipment, should also x Erecting barriers to establish controlled entry of be read. the work zone...
  • Page 8 Reinstall all guards after service or Operational Safety Program adjustments are completed. The safe and efficient use of the Allied equipment depends upon proper installation, operation, Where it was not possible to prevent an unsafe maintenance and repair. Operational safety programs situation by means of a guard, safety messages must encompass all of these elements.

  • Page 9: Table Of Contents

    Allied Construction Products, LLC. www.alliedcp.com Table of Contents SECTION Page SECTION Page Contact Information & Document Revisions 6.1.1 Flat Top Frame Mounting……..….……... 6.1.2 VMS Frame Mounting……………………. Important Safety Information……..…..…… 7.0 Installation & Removal……………..…..… Table of Contents…………..…………...…….. viii 7.1 Attach the Ho-Pac to Carrier ………….……...
  • Page 10 Allied Construction Products, LLC. www.alliedcp.com Table of Contents - [cont’d] SECTION Page List of Figures Page 10.0 Lifting, Transport & Storage…………..S1 Safety Alert Symbol…………………… 10.1 Lifting & Transport……………...………….. S2 Safety Message Presentation - Typical Equipment Identification Tag…………… 10.1.1 Transport Independently of Carrier……..

  • Page 11: Introduction & Scope

    Table 1.1 About This Manual Replacement manuals can be ordered by contacting Document ID No. TM103337 your local Allied dealer or Allied Customer Support. Technical - Safety, Operation, See inside cover for contact information. Type Maintenance and Parts 1.4 Related Publications...

  • Page 12: Product Identification

    2.0 Equipment Identification 2.1 Location of the Serial Number 2.3 Owner’s Record of the Equipment Your local Allied dealer requires the Product Name, Model and Serial Number to better assist you with questions regarding parts, warranty, operation, maintenance, or repair. This information should be copied from the Equipment Identification Tag to the space provided below.

  • Page 13: Warranty Protection Summary

    Understand proper operating techniques for all for repair parts and service. recommended applications. The name and signature of the person Use the Allied attachment only if it is in sound performing the service, maintenance or operating condition. Take prompt action to rectify repair.

  • Page 14: Allied Product Policies

    3.3 Allied Product Policies In this manual, Allied recommends the use, applications, maintenance and service consistent with industry practices. Allied assumes no responsibility for the results of actions not recommended in this manual and specifically the results of: Improper installation, set-up, calibration...

  • Page 15: Product Information

    Further information is available in the “Compaction Handbook”. To request Anti-cavitation circuit - Protects the motor a copy, contact your local dealer or Allied’s Customer against damage if the return circuit is not set up Service. Ask for part number 103392.

  • Page 16: Definition Of Hydraulic Installation Terms

    The Allied work tool is designed to provide satisfactory operation with reliable service life when The Allied Ho-Pac is a hydraulic-driven work tool that teamed with a compatible carrier. Balance the size of is not self-powered. Satisfactory performance centers the Ho-Pac with the size of the carrier.

  • Page 17: Mounting Information

    Ho-Pac to the carrier. There are two types of top frames available: Flat Top (Fig. 6-2) VMS (Fig. 6-3). Table 6.1 Mounting & Hardware for Ho-Pac 1600 with Flat Top Family Model Bolt FL Washer Bolt Set 719815 3/4 x 3 ¾...

  • Page 18: Vms Frame Mounting

    Allied Construction Products, LLC. www.alliedcp.com 6.0 Mounting Information [cont’d] 6.1.2 VMS (Variable Mounting System) Components of a typical VMS kit are shown in Figure 6-5. The VMS type frame (Fig. 6-3) is available as an option. The variable mounting system offers the combination of ease and versatility if the Ho-Pac is transferred between multiple carriers.

  • Page 19: Installation & Removal

    Allied Construction Products, LLC. www.alliedcp.com 7.0 Installation & Removal 7.1 Attach the Allied Equipment to Carrier The machine operator and an assistant shall perform With the bucket removed and mounting bracket the following procedure: bolted to the top frame, the Ho-Pac can be attached to the carrier.

  • Page 20: Flat Top Mounting Frame

    Allied Construction Products, LLC. www.alliedcp.com 7.0 Installation & Removal – [cont’d] IMPORTANT Collect fluids in a suitable container. Clean up spilled fluids and obey all local regulations for the disposal of these fluids. IMPORTANT The Ho-Pac will not operate if supply and return hoses are crossed.

  • Page 21: Mounting Bracket - Typical

    1. Position work tool on stable ground. 2. Disconnect hydraulic connections. 3. With loads adequately supported, remove mounting pins and hardware. 4. Keep mounting hardware with Allied equipment to avoid loss or damage. TM103337_HP1600_18feb...

  • Page 22: Operation

    CAUTION IMPORTANT Injury from flying debris. Personal protection equipment, including safety Allied work tools are designed to provide optimum eyewear, must be worn when operating performance with reliable service life at the flow and or servicing this equipment. oil pressure specified. Operating the work tool beyond the accepted data listed in the Specifications Risk of hearing impairment or loss.

  • Page 23: Compaction Handbook

    Stop the Ho-Pac during repositioning to help minimize heat-aging of rubber. The Allied Ho-Pac combines three actions that are The rate of compaction to a 95% Modified Proctor will highly effective in the compaction of granular type...

  • Page 24: Maintenance

    9.1.1 Maintenance Schedule Overview WARNING When properly installed, operated and maintained by Unless otherwise instructed, all qualified personnel, the Allied equipment requires a maintenance is performed with the work minimum of maintenance. The frequency of tool supported on stable ground and the inspections and maintenance depend primarily on machine shut off.

  • Page 25: Hour (Daily) Maintenance

    For oil changes, keep to the schedule. Avoid IMPORTANT mixing different oil types that may not be compatible. Do not make alterations to the Allied equipment The best approach is to thoroughly flush out old without written authorization from the Allied fluids before adding a different type.

  • Page 26: Bearing Lubrication Oil Type & Capacity

    9.0 Care & Maintenance - [cont’d] 9.5.2 Bearing Lubrication Oil Type and Capacity Bearing Lubrication Oil – Type ISO VG32 The Allied Ho-Pac is factory filled with premium quality hydraulic oil ISO VG32 combining non-foam and anti-wear additives. The use of other oils shall...

  • Page 27: How To Drain Oil

    6. Repeat steps 1-4 with other bearing and housing. Use standard mechanic’s techniques and tools to replace bearings. Questions regarding maintenance, 7. Install the bearings and eccentric in to the repair or operation can be directed to Allied Technical eccentric housing. Install and tighten bolts. Service. IMPORTANT IMPORTANT Apply thread locker to bearing housing bolts.

  • Page 28: Spring Mount Replacement

    Allied Construction Products, LLC. www.alliedcp.com 9.0 Care & Maintenance - [cont’d] 9. Install hydraulic hoses. 9.7 Rubber Springs - Replacement The rubber springs require periodic replacement. Factors that shorten the longevity of the rubber include abrasions, over-stretching and prolonged operating cycles that build-up heat in the rubber.
  • Page 29 Allied Construction Products, LLC. www.alliedcp.com 9.0 Care & Maintenance - [cont’d] Step 1. Tighten all bolts to 1/3 of the final torque in IMPORTANT Table 9.2. For compaction plate bolts only, apply a commercially available high strength thread locker Step 2. Repeat pattern and tighten all bolts until 2/3 (Example Loctite 271 or equivalent).

  • Page 30: Lifting, Transport & Storage

    Allied Construction Products, LLC. www.alliedcp.com 10.0 Handling, Transport & Storage WARNING 2. If the swivel assembly is installed, lock swivel position with bolt. Crush hazard. Injury may result if the Ho-Pac shifts or falls. Do not lift the Ho- 3. Secure hoses to unit to avoid accidental damage.

  • Page 31: Troubleshooting

    Oil level too high Check oil level relief vent This Allied work tool is not self-powered. Its When troubleshooting, include all associated parts of performance level will be impaired by a hydraulic the attachment circuit to exclude any possibility of a system that is not operating to specification.

  • Page 32: Technical Data

    12.1 Testing the Hydraulic Circuit Technical Data Section of this manual for a list of these specifications. The performance of the Allied work tool is impaired by a hydraulic system that is not operating correctly Tools required to complete these tests include a flow or set outside the accepted specifications.

  • Page 33: General

    Start the carrier and position the work tool with the tamping plate against the ground. IMPORTANT The Allied work tool is designed to provide optimum Adjust the engine's rpm to the normal operating performance with reliable service at the oil flow and speed and set operating mode to "work tool".

  • Page 34: Tightening Torque

    Allied Construction Products, LLC. www.alliedcp.com 12.0 Technical Information – [cont'd] Operating Pressure – A measure of the hydraulic oil Static Relief Pressure – Also referred to as “Full pressure (values given in PSI / BAR) taken in the Relief Pressure”. The pressure measured at the attachment’s supply line during operation.

  • Page 35: Motor And Valve Combination

    Also provides a nominal Fig. 12-4 Motor, Valve & Hose Connections Identified back-pressure to ensure the proper operation of priority flow control valves, such as Allied’s AC40 and AC75. IMPORTANT The Ho-Pac will not operate if the supply and return 12.4.4 Control Valve –...

  • Page 36: General Specifications

    Allied Construction Products, LLC. www.alliedcp.com 12.0 Technical Data Table 12.1 Specifications for HP1600 Impulse Force 16,000 [71,170] Lbs. [N] Cycles Per Minute 2100 1/min Sound Power Level 108 (Est'd) DBA [LWA] SN-1399&Down 34 [129] 25 [95] Motor Hydraulic Flow [lpm]...
  • Page 37 Allied Construction Products, LLC. www.alliedcp.com 12.0 Technical Data General Dimensions – Model 1600 The Top Frame, along with the Mounting Bracket, provides the connection point for attaching the Ho-Pac to the carrier. Flat-top frames include two (2) hole patterns. The Ho-Pac does NOT include the mounting bracket. Order separately.
  • Page 38 Allied Construction Products, LLC. www.alliedcp.com 12.0 Technical Data General Dimensions – Model 1600 The Top Frame, along with the VMS Mounting Kit, provides the connection point for attaching the Ho-Pac to the carrier. Available VMS top frames include the VMS13 and the VMS16. The Ho-Pac includes one (1) VMS mounting kit.
  • Page 39 Verify that this is the correct document for your Allied Part No. HP1600 Standard attachment. Compare the information found on the equipment’s identification tag with the information in...

  • Page 40: Vms Assembly

    Allied Construction Products, LLC. www.alliedcp.com 13.0 Spare Parts Information [cont’d] Fig. 13-3 Ho-Pac Model HP1600 TM103337_HP1600_18feb...
  • Page 41 Allied Construction Products, LLC. www.alliedcp.com 13.0 Spare Parts Information [cont’d] The Ho-Pac is offered in multiple configurations (i.e. Choice of Top Frame and Motor Options). Pay strict attention to captions, figures and notations as they identify product improvements (i.e. End S/N-1399, Begin S/N-1600).

  • Page 42: Compaction Plate

    Allied Construction Products, LLC. www.alliedcp.com 13.0 Spare Parts Information [cont’d] Pay strict attention to captions, figures and notations as they identify product improvements (i.e. End S/N-1599, Begin S/N-1600). Fig. 13-4 Dynamic Assembly Begin SN-1600 (Left) Dynamic Assembly End SN-1599 (Right)
  • Page 43 Allied Construction Products, LLC. www.alliedcp.com 13.0 Spare Parts Information [cont’d] Pay strict attention to captions, figures and notations as they identify product improvements (i.e. End SN-1599, Begin SN-1600). Table 13.2 Dynamic Assembly – Standard with Weld-on Compaction Plate (Bolt-on CP is option after SN-...

  • Page 44: Dynamic Assembly W/ Bolt-On Compaction Plate Sn1600&Up

    Allied Construction Products, LLC. www.alliedcp.com 13.0 Spare Parts Information [cont’d] Pay strict attention to captions, figures and notations as they identify product improvements (i.e. End SN-1599, Begin SN-1600). Fig. 13-4 Dynamic Assembly Begin SN-1600 (Left) Dynamic Assembly End SN-1599 (Right)
  • Page 45 Allied Construction Products, LLC. www.alliedcp.com 13.0 Spare Parts Information [cont’d] Pay strict attention to captions, figures and notations as they identify product improvements (i.e. End S/N-1599, Begin S/N-1600). Table 13.2 Dynamic Assembly - Standard with Weld-on Compaction Plate (Bolt-on CP is option after SN-...

  • Page 46: Dynamic Assembly W/ Bolt-On Compaction Plate Sn1599&Down

    Allied Construction Products, LLC. www.alliedcp.com 13.0 Spare Parts Information [cont’d] Table 13.3 Motor & Valve Options “L” - Length Flow Part Number Option Inch Motor & Valve Begin SN-1400 a,c) Motor Valve [mm] [lpm] Package 5-1/16 571884 571887 572072 [129]...
  • Page 47 Allied Construction Products, LLC. www.alliedcp.com 13.0 How To Order Spare Parts Your local Allied dealer requires the Product Name, Model Product Ho-Pac and Serial Number to better assist you with questions regarding parts, warranty, operation, maintenance, or repair. Model 1600 This information should be noted in Section 2.3 of this...
  • Page 48 Allied Construction Products, LLC. www.alliedcp.com Notes TM103337_HP1600_18feb...
  • Page 49 Allied Construction Products, LLC. www.alliedcp.com TM103337_HP1600_18feb...
  • Page 50 TM103337_HP1600_15dec...

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