Table of Contents
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Thoroughly read and understand the content of this manual before using the Allied Ho-Pac. The safe and
efficient use of the Allied equipment depends upon proper installation, operation, maintenance and training.
Keep this manual in a convenient location so that it is easily accessible for future reference.
Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals.
Inquiries regarding the content of this manual must include effective date shown on inside cover.
Vibratory Plate
Compactor/Driver
SOM578585
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Summary of Contents for Allied Ho-Pac 1000C
- Page 1 Vibratory Plate Compactor/Driver Thoroughly read and understand the content of this manual before using the Allied Ho-Pac. The safe and efficient use of the Allied equipment depends upon proper installation, operation, maintenance and training. Keep this manual in a convenient location so that it is easily accessible for future reference.
- Page 2 Fax: 216-431-2601 Revision History for Document 573833 Allied Construction Products, LLC, reserves the right to change, edit, delete or modify the content of this document, including descriptions, illustrations and specifications without prior notification. Specifications are based on published information at the time of publication. Go to www.alliedcp.com...
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Page 3: Safety Information
Signal Words Safety messages appear throughout this manual and “DANGER”, “WARNING” and “CAUTION” are used to on labels affixed to the Allied equipment. Read and express the different degrees of hazard seriousness. understand the information contained in the safety Learn to recognize and understand the severity and... - Page 4 Safety Information – [cont’d] Meaning of Pictograms Pictograms are used to rapidly communicate information. For the purposes of this manual and labels affixed to the Allied equipment, pictograms are Stay clear defined as follows: Maintain a safe distance Read / Refer to the manual for...
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Page 5: Safety, Identification And Information Labels
LIFT POINT- Decal identifies approved lift points of the Allied work tool. PRESSURE LINE IDENTIFICATION – A red colored cable tie marked “PRESSURE IN” is attached to the SUPPLY hose of the Allied work tool for ease of identification between hoses. -
Page 6: Qualified Person
Always follow procedures that promote safe Improper installation, operation or maintenance of conditions for workers and bystanders. The standard the Allied equipment could result in serious injury or safety precautions expected and required of those death. Only qualified operators may operate the working in construction shall include, but not limited Allied equipment. -
Page 7: Operational Safety Program
Allied equipment may not be modified or used for account his own experience in using and maintaining any other purpose other than, for which it was equipment. -
Page 8: Table Of Contents
Allied Construction Products, LLC www.alliedcp.com Table of Contents SECTION Page SECTION Page Contact Information & Document Revisions 4.0 Product Information.………………….……. Safety Information……………………...…..…… 4.1 Description and Application………..…...… Safety Statements & Hazard Alerts..……..…… 4.2 Familiarization of Major Subassemblies…. Purpose of Safety Messages……………..……... -
Page 9: List Of Figures
Allied Construction Products, LLC www.alliedcp.com Table of Contents - [cont’d] SECTION Page List of Figures Page 9.7.1 Bearing Lubrication……………..…..…… S1 Safety Alert Symbol……………..………… 9.7.2 How To Check Bearings………...……… S2 Safety Message Presentation – Typical….. 9.7.3 Bearing Replacement………….…..…... Pictograms………………………..……………. Read Instructions………………………………. -
Page 10: Introduction & Scope
Replacement manuals can be ordered by contacting your local Allied dealer or the Allied Customer Material presented in this manual may show Support Department. See inside cover for contact equipment that is optional. -
Page 11: Product Identification
Section 1 of this manual. 2.3 Owner’s Record of the Equipment Your local Allied dealer requires the Product Name, Model and Serial Number to better assist you with questions regarding parts, warranty, operation, maintenance, or repair. This information should be copied from the Equipment Identification Tag to the space provided below. -
Page 12: Warranty Protection Summary
Appoint Who Does What. Ensure that all machine that the work tool will be installed on. personnel understand what their specific Complete all sections of the form and return to Allied. responsibilities include. Use of non-Allied parts, unapproved service 1. Establish maintenance responsibilities to be methods, modifications to the Allied equipment, or performed by the OPERATOR. -
Page 13: Allied Product Policies
3.3 Allied Product Policies In this manual, Allied recommends Ho-Pac applications, maintenance and service consistent with industry practices. Allied assumes no responsibility for the results of actions not recommended in this manual and specifically the results of: Improper Training Improper Installation... -
Page 14: Product Information
4.0 Product Information 4.1 Description and Application - Typical Major subassemblies of the Ho-Pac include: The Allied Ho-Pac is a boom-mounted, hydraulic Mounting Frame – The Mounting Frame serves as powered, vibratory plate compactor and driver. It is the connection point used to attach the Ho-Pac to the used for soil compaction and sheet/pile installation. -
Page 15: Ho-Pac Selection And Application
5.0 Ho-Pac Selection and Application 5.1.1 Match Compactor Type to Application Undersized compactors (as well as underperforming The Allied Ho-Pac is a vibratory plate compactor, compactors) are less economical to use because designed for mounting on mobile equipment with compaction is limited to smaller lifts and additional hydraulic booms, such as rubber tired or track-type passes. -
Page 16: Mounting Information
6.1 identifies the bolt hole pattern used for each flat top frame. Other Allied work tools, including hydraulic The Flat-Top mounting frame (Fig. 6-1) requires a breakers, share these same hole patterns. -
Page 17: Install / Uninstall Work Tool
Allied Construction Products, LLC www.alliedcp.com 7.0 Install / Uninstall Ho-Pac 7.1 Attach the Ho-Pac to Carrier The following describes basic procedures used to mount a Ho-Pac to a machine equipped with a typical The Ho-Pac is attached to the carrier in the same pin on type mounting arrangement. -
Page 18: Remove The Ho-Pac From Carrier
Technical Data section of this manual. Questions regarding testing procedures should be directed to Allied Technical Service. 7.3 Remove the Ho-Pac From the Carrier... -
Page 19: Operation
3. Inspect the following for damage: and local guidelines. Inspect rubber of spring mounts for cracks or The Allied Ho-Pac is a vibratory plate compactor that separation from end plate is highly effective in the compaction of granular type soils. It combines three actions:... - Page 20 NOTE: Further information is available in the Pac and/or carrier to continue working. “Compaction Manual”. For a copy, contact your local dealer or Allied’s Customer Service. Ask for part NOTE: It is not necessary to stop the Ho-Pac for number 103392.
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Page 21: Care & Maintenance
9.1 Maintenance Schedule Overview WARNING When properly installed, operated and maintained by Crush injury. Never rely on the rotation qualified personnel, the Allied equipment requires a system or cylinders as a means of minimum of maintenance. support when servicing the Allied equipment. -
Page 22: Daily Maintenance
IMPORTANT approved hydraulic oils and hydraulic system maintenance. Do not make alterations to the Ho-Pac without written authorization from the Allied Engineering Department. IMPORTANT Contamination will diminish service life of components. Safeguard against contaminating the oil. -
Page 23: Bearing Lubrication
3. Slowly press bearing into housings. Questions regarding maintenance, repair or operation 4. Clean and lubricate the eccentric shaft. can be directed to Allied Technical Service. For questions regarding replacement parts, contact 5. Slip bearing/housing onto shaft. NOTE: Close Allied’s Customer Service. -
Page 24: Tightening Torque
Allied Construction Products, LLC www.alliedcp.com 9.0 Care and Maintenance – [cont’d] IMPORTANT CAUTION Keep fasteners tight. Replacement fasteners must Some components of the Ho-Pac are heavy. Use be the same type and grade. approved lifting equipment to properly support and stabilize loads. -
Page 25: Bolt Head Markings
Allied Construction Products, LLC www.alliedcp.com 9.0 Care and Maintenance – [cont’d] 4. Continue criss-cross pattern and tighten to the A hardened washer must be used under the head full torque shown in Table 9.2. of a bolt in a blind hole. -
Page 26: Lifting, Transport & Storage
Allied Construction Products, LLC www.alliedcp.com 10.0 Lifting, Transport & Storage 10.1 Lifting & Transport Precautions 5. Transport carrier in accordance with carrier manufacturer’s recommendations. 10.3 Storage WARNING Crush injury may result if the Ho-Pac During periods of non-use, protect against damage. -
Page 27: Troubleshooting
11.0 Troubleshooting This guide identifies several commonly encountered CAUTION conditions and the recommended corrective action. For conditions other than these, contact the Allied Only qualified personnel, having knowledge of the machine’s systems, proper test equipment Technical Service Department. and tools should attempt adjustments and repairs. -
Page 28: Technical Information
It’s important to validate the performance of the load. Use test results to confirm that the hydraulic hydraulic circuit before the Allied work tool is first circuit is properly calibrated and set in accordance to used on a machine. The performance of the work tool... -
Page 29: Oil Pressure Check
Hydraulic Flow – A measure of the volume of oil Only qualified personnel, having knowledge of the (values given in GPM / LPM) necessary for the safe and efficient operation of the Allied work tool. machine’s systems, proper test equipment and tools should attempt testing and adjustments. -
Page 30: Flow-Pressure Diagram
Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont'd] Oil pressure will fluctuate with changes to soil density Opening Curve – The dynamic pressure is always and the force exerted by the carrier. With the Ho-Pac less than the static pressure. A relief valve adjusted... -
Page 31: General Specifications
Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont'd] 12.5 General Specifications Pay strict attention to captions, figures and notations. The Ho-Pac is offered in multiple configurations (i.e. Mounting frame type, motor options and compaction plate size). Table 12.1 General Specifications... -
Page 32: Motor Options
Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont’d] 12.6 Hydraulic Motor Options There are three motor options available. Refer to Table 12.2. Table 12.2 Motor Identification Flow “L” - Length Fig. 12-3 *Shaft End View of Motor Motor... -
Page 33: Valve Identification
Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont’d] 3. Anti-cavitation circuit - Controls deceleration of the hydraulic motor and eccentric mass. Also protects motor from damage on circuits not set up with an open return. 4. Return line check valve - Prevents reverse flow to the hydraulic motor. -
Page 34: General Dimensions
Allied Construction Products, LLC www.alliedcp.com 13.0 General Dimensions Pay strict attention to captions, figures and notations. Flat Top is standard. Fig. 13-1 1000C Shown with Flat Top Mounting Frame (BR / SR Bolt Hole Pattern) Indicates Center of Gravity TM578585_HP1000C_17NOV... -
Page 35: Spare Parts Information
Allied Construction Products, LLC www.alliedcp.com 14.0 Parts Information Fig. 14-1 Label Position on Equipment Table 14.1 Information Labels Item Part No. Description Remarks / Specifications 578633 Decal Set 1-Set Set includes 1-7 676984 Label - Read Instructions / Manual Left and Right Side... - Page 36 Allied Construction Products, LLC www.alliedcp.com 14.0 Parts Information 4.1 Dynamic Assembly Fig. 14-2 With Standard size Weld-on Compaction Plate (Standard) TM578585_HP1000C_17NOV...
- Page 37 Allied Construction Products, LLC www.alliedcp.com 14.0 Parts Information – [cont’d] Pay strict attention to figures, captions and notations. Multiple configurations are offered for the Ho-Pac. Parts, including top mounting frame, motor options and compaction plate size will vary. Table 14.2 Dynamic Assembly...
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Page 38: Dynamic Asy W/ Attached Compaction Plt 27 14-4 Parts View
Allied Construction Products, LLC www.alliedcp.com 14.0 Parts Information – [cont’d] Pay strict attention to figures, captions and notations. Multiple configurations are offered for the Ho-Pac. Parts, including top mounting frame, motor options and compaction plate size will vary. Fig.14-4 1000C Parts View... - Page 39 A103008 [121] [79] *Package includes one (1x) Motor and one (1x) Flow Regulator Valve. Seal kits are available for the motor only. There are no user-serviceable parts in the flow regulator valve. Contact Allied Technical Service for further information. TM578585_HP1000C_17NOV...
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Page 40: Motor Identification
Allied Construction Products, LLC www.alliedcp.com 14.0 Parts Information – [cont’d] 14.4 Motor and Valve Identification IMPORTANT Incorrect combination of motor and valve will result in poor performance or damage. 14.4.1 Motor Identification When the part number of the motor is not known, the motor’s body length is used to determine its correct... - Page 41 Allied Construction Products, LLC www.alliedcp.com 14.0 How To Order Spare Parts Your local Allied dealer requires the Product Name, Product Model and Serial Number to better assist you with questions regarding parts, warranty, operation, Model maintenance, or repair. This information should be Serial No.
- Page 42 SOM573833_HP1000B_13dec...
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