Table of Contents
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Vibratory Plate
Compactor /
Driver
Model
2300
Safety, Operation, Maintenance and Parts
Thoroughly read and understand the content of this manual before using the Allied HO-PAC. The safe and
efficient use of the Allied equipment depends upon proper installation, operation, maintenance and training.
Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied
Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this
manual must include effective date shown on inside cover.
TM103349
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Summary of Contents for Allied HO-PAC 2300
- Page 1 Allied equipment depends upon proper installation, operation, maintenance and training. Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding the content of this manual must include effective date shown on inside cover.
- Page 2 When changes become necessary, these will be noted in the table below. Specifications are based on published information at the time of publication. Allied Construction Products, LLC, reserves the right to change, edit, delete or modify the content of this document, including descriptions, illustrations and specifications without prior notification. For document updates go to www.alliedcp.com...
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Page 3: Purpose Of Safety Messages
Signal Words Safety messages appear throughout this manual and “DANGER”, “WARNING” and “CAUTION” are signal on labels affixed to the Allied equipment. Read and words used to express severity of consequences understand the information communicated in safety should a hazard be encountered. - Page 4 Pictograms are used to rapidly communicate Falling object information. For the purposes of this manual and Unsupported loads labels affixed to the Allied equipment, pictograms are defined as follows: Read the manual before use. Refer to the manual for further Crush point / Falling part details or procedures.
- Page 5 102729 Pressure Line Marker – A red colored cable tie marked “PRESSURE IN” is attached to the SUPPLY hose of the Allied work tool for ease of identification between hoses. ALLIED Logo – This decal is the Allied brand identifier and is a registered trademark of Allied Construction Products, LLC.
- Page 6 Allied Construction Products, LLC www.alliedcp.com Safety Information – [cont’d] 2300 Fig. A - Label Placement – Flat Top Frame Fig. B - Label Placement - VMS Frames Table S.2 Information Labels Type Description Part No. Remarks / Specifications Label Set...
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Page 7: Owner's Responsibilities
Always follow procedures that promote safe Improper installation, operation or maintenance of conditions for workers and bystanders. The standard the Allied equipment could result in serious injury or safety precautions expected and required of those death. Only qualified operators may operate the working in construction shall include, but not limited Allied equipment. -
Page 8: Operational Safety Program
Operational Safety Program installed and in place. Guards shall not be removed unless for the purpose of inspection and service of The safe and efficient use of the Allied equipment components. Reinstall all guards after service or depends upon proper installation, operation, adjustments are completed. -
Page 9: Table Of Contents
Allied Construction Products, LLC www.alliedcp.com Table of Contents SECTION Page SECTION Page Document Revisions…..….………… 5.3 Allied Auxiliary Conversions Kits…………. Safety Messages Used in This Manual….… 6.0 Mounting Information….…………..…….. Safety Statements & Hazard Alert…………… 6.1 Overview of Available Top Frames..….…. Purpose of Safety Messages…………..……... - Page 10 Allied Construction Products, LLC www.alliedcp.com Table of Contents - [cont’d] SECTION Page 6-1 Flat Top Frame.……………………….…... 6-2 VMS Top Frame..……………………….… 9.9 Hydraulic Motor & Flow Regulator Valve.. 6-3 Mounting Bracket - Typical………………. 6-4 VMS Mounting – Typical…………………. 10.0 Lifting, Transport & Storage…………….
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Page 11: Introduction & Scope
Replacement manuals can be ordered by contacting your local Allied dealer or the Allied Customer Material presented in this manual may show Support Department. See inside cover for contact equipment that is optional. -
Page 12: Product Identification
2.0 Equipment Identification 2.1 Serial Number Location 2.3 Owner’s Record of the Equipment Your local Allied dealer requires the Product Name, Model and Serial Number to better assist you with questions regarding parts, warranty, operation, maintenance, or repair. This information should be copied from the Equipment Identification Tag to the space provided below. -
Page 13: Warranty Protection Summary
Appoint Who Does What. Ensure that all machine that the work tool will be installed on. personnel understand what their specific Complete all sections of the form and return to Allied. responsibilities include. Use of non-Allied parts, unapproved service 1. Establish maintenance responsibilities to be methods, modifications to the Allied equipment, or performed by the OPERATOR. -
Page 14: Allied Product Policies
3.3 Allied Product Policies In this manual, Allied recommends Ho-Pac applications, maintenance and service consistent with industry practices. Allied assumes no responsibility for the results of actions not recommended in this manual and specifically the results of: Improper Training Improper Installation... -
Page 15: Product Information
Further information is available in the “Compaction Handbook”. To request Pressure control – Protects the hydraulic a copy, contact your local dealer or Allied’s Customer components from over-pressure. This is factory Service. Ask for part number 103392. -
Page 16: Selection And Application Guide
5.1.2 Ho-Pac and Carrier Compatibility should perform conversion set-up and adjustments. The Allied work tool is designed to provide The Allied Ho-Pac is a hydraulic-driven work tool that satisfactory operation with reliable service life when is not self-powered. Satisfactory performance centers teamed with a compatible carrier. -
Page 17: Mounting Information
Fig. 6-2. The Flat-Top Frame designed to accept bolt-on brackets with the Allied offers an array of bolt-on mounting brackets to same bolt pattern. Mounting brackets are fit virtually any carrier, including those equipped with interchangeable for use with other Allied pin-grab or hook-type mounting couplers. -
Page 18: Variable Mounting System (Vms)
Allied Construction Products, LLC www.alliedcp.com 6.0 Mounting Information [cont’d] 6.3 VMS (Variable Mounting System) When equipped with the VMS design, the Ho-Pac possesses the ability to be transferred from one carrier and mounted to another. The VMS design can be adapted to most pin grab type quick couplers. -
Page 19: Install & Removal From Carrier
Allied Construction Products, LLC www.alliedcp.com 7.0 Installation & Removal 7.1 Attach the Ho-Pac to Carrier The following describes basic procedures used to mount a Ho-Pac to a machine equipped with a typical The Ho-Pac is attached to the carrier in the same pin on type mounting arrangement. -
Page 20: Removal From Carrier
Technical Data section of this manual. Questions regarding testing procedures should be directed to Allied Technical Service. 7.3 Remove the Ho-Pac From the Carrier CAUTION Fig. -
Page 21: Operation
CAUTION Injury from flying debris. Personal IMPORTANT protection equipment, including safety The Allied Ho-Pac is designed to provide optimum eyewear, must be worn when operating performance with reliable service life at a specific or servicing this equipment. flow range and oil pressure. Prior to its first use on a machine, it’s important to test the hydraulic circuit. -
Page 22: Refer To Compaction Handbook
180 F (80 help minimize the rubber from heat-aging. The Allied Ho-Pac combines three actions that are The rate of compaction to a 95% Modified Proctor will highly effective in the compaction of granular type vary due to many factors, including variations in soils: operator technique. -
Page 23: Care And Maintenance
9.1.2 Conditional Maintenance Remove the ignition key, engage interlock and apply parking brake. When properly installed, operated and maintained by qualified personnel, the Allied equipment requires a minimum of maintenance. WARNING Crush injury. Never rely on the rotation Table 9.1 specifies how often and what items need to... -
Page 24: Items To Check At Daily Inspection
IMPORTANT Do not make alterations to the Ho-Pac without written 9.5 Bearing Lubrication System authorization from the Allied Engineering Department. The bearings are continuously lubricated during 9.3 10 Hour (Daily) Maintenance operation from the oil splash system located within the eccentric housing. -
Page 25: Pressure Relief Plug
Allied Construction Products, LLC www.alliedcp.com 9.0 Care & Maintenance - [cont’d] Bearing Lubrication - Type The Allied Ho-Pac is factory filled with premium quality hydraulic oil ISO VG32 combining non-foam and anti-wear additives. The use of other oils shall be permitted only if they have a minimum viscosity of... -
Page 26: How To Drain Oil
Use standard mechanic’s techniques and tools to 4. Clean and lubricate the eccentric shaft. disassemble and assemble the Ho-Pac. 5. Slip bearing/housing onto shaft. NOTE: Close Questions regarding maintenance, repair or operation tolerance slip fit. can be directed to Allied Technical Service. For TM103349_HP2300_18feb... -
Page 27: Spring Mount Replacement
Allied Construction Products, LLC www.alliedcp.com 9.0 Care & Maintenance - [cont’d] 6. Repeat steps 1-4 with other bearing and housing. 7. Tighten bolt to proper torque. Refer to Table 9.2. 7. Install the bearings and eccentric in to the eccentric housing. Install bolts. -
Page 28: Hydraulic Motor & Flow Regulator Valve
Allied Construction Products, LLC www.alliedcp.com 9.0 Care & Maintenance - [cont’d] Bolts should be systematically tightened starting from the most rigid part of the joint. Table 9.2 Standard Tightening Torque Radial lines on the head of SAE bolts identify grade. -
Page 29: Lifting, Transport & Storage
Allied Construction Products, LLC www.alliedcp.com 10.0 Lifting, Transport & Storage 5. Transport carrier in accordance with carrier WARNING manufacturer’s recommendations. Crush hazard. Injury may result if the Ho-Pac shifts or falls. Do not lift the Ho- 10.2 Storage Pac by the mounting pins or whip hose. -
Page 30: Troubleshooting
Oil level too high Check oil level relief vent This Allied work tool is not self-powered and its When troubleshooting, include all associated parts of performance level will be impaired by a hydraulic the attachment circuit to exclude any possibility of a system that is not operating to specification. -
Page 31: Technical Data
Tools required to complete these tests include a flow meter and pressure gages. Record the test The performance of the Allied work tool is impaired measurements in the worksheet provided below. by a hydraulic system that is not operating correctly or set outside the accepted specifications. -
Page 32: Oil Pressure Check
Prevent accidental start. Engage (values given in GPM / LPM) necessary for the safe interlock, shut off engine and apply and efficient operation of the Allied work tool. parking brake. Follow all safety and operating instructions provided by the The motor is coupled to the eccentric mass. The carrier manufacturer. -
Page 33: Hydraulic Motor Options
Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Information – [cont'd] Operating Pressure – A measure of the hydraulic oil Static Relief Pressure – Also referred to as “Full pressure (values given in PSI / BAR) taken in the Relief Pressure”. The pressure measured at the attachment’s supply line during operation. -
Page 34: Motor / Valve Combination
Supply hose connection to valve port [P1] to the hydraulic motor. Also provides a nominal Return hose connection to valve port [T2] back-pressure to ensure the proper operation of priority flow control valves, such as Allied’s AC40 and AC75. TM103349_HP2300_18feb... -
Page 35: Technical Data - General Specifications
Allied Construction Products, LLC www.alliedcp.com 12.0 Technical Data 12.8 Specifications Table 12.1 General Specifications Ho-Pac Model 2300 Impulse Force 24,000 [106,760] Lbs [N] Cycles Per Minute 2100 1/min Sound Power Level 108 [Est’d] DBA [LWA] Standard Motor 47 [178] Hydraulic Flow... -
Page 36: Dimension Diagrams
Allied Construction Products, LLC www.alliedcp.com 12.0 Dimension Diagrams – Model 2300 Fig. 12-5 Configured with Flat Top Frame MR / LR8 Fig. 12-6 Configured with VMS-16 Top Frame TM103349_HP2300_18feb... -
Page 37: Dimension Diagram - Vms17
Allied Construction Products, LLC www.alliedcp.com 12.0 Dimension Diagrams – Model 2300 Fig. 12-7 Configured with VMS-17 Top Frame Fig. 12-8 Configured with VMS-21 Top Frame TM103349_HP2300_18feb... -
Page 38: Parts Information
Figures and tables will also identify areas and items that have evolved through product improvement (such as the bearing housing and weld-on compaction plate). To order replacement parts, Allied recommends contacting the dealer from which the equipment was purchased. To expedite the ordering process and ensure accuracy,... - Page 39 Allied Construction Products, LLC www.alliedcp.com 13.0 Spare Parts Order Form Your local Allied dealer requires the Product Name, Product Ho-Pac® Model and Serial Number to better assist you with questions regarding parts, warranty, operation, Model 2300 maintenance, or repair. This information should be Serial No.
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Page 40: Dynamic Assembly 103698(C)
Allied Construction Products, LLC www.alliedcp.com 13.1 Spare Parts Information [cont’d] The Ho-Pac is offered in multiple configurations. Pay strict attention to values, figures, captions and notations. Fig. 13-3 Dynamic Assembly with Weld-on Compaction Plate TM103349_HP2300_18feb... -
Page 41: Dynamic Assembly - Weld-On Cp
Allied Construction Products, LLC www.alliedcp.com 13.1 Spare Parts Information [cont’d] The Ho-Pac is offered in multiple configurations. Pay strict attention to values, figures, captions and notations. Table 13.1 / 103698(C) With weld-on compaction plate. Item Description Part No. Remarks / Specifications... -
Page 42: Dynamic Assembly 103698(B)
Allied Construction Products, LLC www.alliedcp.com 13.2 Spare Parts Information [cont’d] The Ho-Pac is offered in multiple configurations. Pay strict attention to values, figures, captions and notations. Fig 13-4 / 103698(B) Dynamic Assembly with Bolt-on Compaction Plate Option TM103349_HP2300_18feb... -
Page 43: Dynamic Assembly Bolt-On Cp
Allied Construction Products, LLC www.alliedcp.com 13.3 Spare Parts Information [cont’d] The Ho-Pac is offered in multiple configurations. Pay strict attention to values, figures, captions and notations. Table 13.2 / 103698(B) With bolt-on compaction plate. Item Description Part No. Remarks / Specifications... -
Page 44: Dynamic Assembly 103698(A)
Allied Construction Products, LLC www.alliedcp.com 13.4 Spare Parts Information [cont’d] The Ho-Pac is offered in multiple configurations. Pay strict attention to values, figures, captions and notations. Fig. 13-5 / 103698(A) Dynamic Assembly with Earlier Bearing Housing Design TM103349_HP2300_18feb... -
Page 45: Dynamic Assembly Bolt-On Cp
Allied Construction Products, LLC www.alliedcp.com 13.4 Spare Parts Information [cont’d] The Ho-Pac is offered in multiple configurations. Pay strict attention to values, figures, captions and notations. Table 13.3 / 103698(A) With bolt-on compaction plate. Item Description Part No. Remarks / Specifications... -
Page 46: Top Frame, Valve & Hoses
Allied Construction Products, LLC www.alliedcp.com 13.5 Spare Parts Information [cont’d] The Ho-Pac is offered in multiple configurations. Pay strict attention to values, figures, captions and notations. Fig. 13-6 Dynamic Assembly and Top Frame Options - VMS & Flat-Top TM103349_HP2300_18feb... -
Page 47: Top Frame, Valve & Hoses
Allied Construction Products, LLC www.alliedcp.com 13.1 Spare Parts Information [cont’d] The Ho-Pac is offered in multiple configurations. Pay strict attention to values, figures, captions and notations Table 13.4 Parts List use with Figure 12-3. Item Description Part No. Remarks / Specifications... - Page 48 TM103349_HP 2300_15feb...
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