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Allied HO-PAC 4000 Manuals
Manuals and User Guides for Allied HO-PAC 4000. We have
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Allied HO-PAC 4000 manuals available for free PDF download: Technical Manual, Safety, Operation, Maintenance And Parts Manual
Allied HO-PAC 4000 Technical Manual (73 pages)
HOLE-HOG
Brand:
Allied
| Category:
Construction Equipment
| Size: 0 MB
Table of Contents
Table of Contents
3
Section 2.0 Overview
11
Body/Anvil
11
Expanded Body
11
Striker
11
Tail Assembly
11
Differences Among Models Covered
11
Section 3.0 Specifications and Decals
12
Specifications
12
Minimum Recommended Operating Depths
12
Decal Identification
13
Section 4.0 General Construction Safety
17
Owner's Responsibilities
17
General Construction Safety
17
Federal, State, Local and OSHA Construction Guidelines and Regulations
17
General Safety Summary
17
CAUTIONS and WARNINGS
17
Personnel Precautions
18
Section 5.0 Hole-Hog Safety Precautions
19
Receiving a New Hole Hog
19
Lifting and Blocking Precautions
19
Operating Precautions
20
Section 6.0 Operation
21
Operating Overview
21
Operating Guidelines
21
Safety Precautions
21
Select a Safe Piercing Path
21
Prepare Exit Pit or Target
22
Prepare the Hole-Hog and Air Hose
22
Position and Aim the Hole-Hog
22
Piercing the Underground Hole
24
Reversing the Hole-Hog
25
Install Material in the Pierced Hole
25
Remove and Service Hole-Hog
25
Section 7.0 Lubrication
27
Startup
27
Normal Operation
27
Icing
27
Section 8.0 Disassembly
29
General
29
Extent of Disassembly
29
Figure 8-1. Spanner Wrench 834017
29
Whip Hose Replacement
30
Replacing the Body/Anvil
30
Removing Tail Assembly and Striker
30
Figure 8-2. Loosening the End Cap
30
Figure 8-3. Removing Tail Assembly
30
Figure 8-4. Access the Striker with a Hook
30
Disassembling the Tail Assembly
31
Remove Whip Hose and End Cap
31
Figure 8-6. Striker Removed from Body/Anvil
31
Figure 8-7. Place End Cap in Vise
31
Disassemble Whip Hose and Quick Disconnect (Q.D.) Fittings
32
Figure 8-9. Remove the Hose Socket and Whip Hose from the Valve Stem
32
Figure 8-11. Quick Disconnect Components
32
Figure 8-12. Remove Q.D. Gasket
33
Figure 8-14. Q.D. Socket and Hose
33
Figure 8-15. Valve Nut Assembly
33
Remove Valve and Bushing
34
Figure 8-16. Valve Nut and Whip Hose in Vise
34
Figure 8-17. Valve and Components in Press
34
Figure 8-18. Press Valve Stem from Bushing
35
Figure 8-19. Press Bushing from Valve
35
Disassemble End Cap Components
36
Figure 8-21. End Cap in Arbor Press
36
Figure 8-23. Cutting Pattern to Remove Shock Absorber from End Cap
37
Section 9.0 Assembly
38
General
38
Whip Hose Replacement
38
Replacing the Body/Anvil Only
38
Assemble End Cap Components
39
Assemble Valve Stem Components
40
Figure 9-4. Press Bushing into Valve
40
Figure 9-5. Lubricate Bushing and Valve Stem
40
Assemble Whip Hose and Fittings
41
Figure 9-7. Whip Hose Components and Quick Disconnect Fittings
41
Assemble Q.D. Socket Fittings
42
Figure 9-8. Install Gasket in Q.D. Socket
42
Figure 9-9.Hose Socket and Hose in Vise
42
Assemble Q.D. Plug to Whip Hose
43
Figure 9-11. Hose Socket and Hose in Vise
43
Figure 9-12. Thread Tapered End of Q.D. Plug into Hose Socket
44
Figure 9-13. Valve Nut and Roll Pin
44
Figure 9-14. Valve Nut and Hose in Vise
45
Figure 9-15. Valve Nut Secured to Valve Stem and Whip Hose
45
Figure 9-16. Valve Stem in Vise
45
Attach Valve Nut to Whip Hose
46
Figure 9-17. Align Valve Body Nut with the Tapered End of the Valve Stem
46
Figure 9-19. Align Valve Nut on Valve Stem
46
Figure 9-20. Tighten Valve Nut on Valve Stem
46
Assemble Whip Hose & Tail Assembly
47
Figure 9-21. Valve Nut Secured to Valve Stem and Whip Hose
47
Figure 9-22. Blocking the Body/Anvil
47
Figure 9-23. Install Striker into Body/Anvil
47
Figure 9-24. Prepare Tail Assembly and Body Anvil for Assembly
48
Figure 9-25. Insert Valve into Striker
48
Figure 9-26. Secure End Cap to Body/Anvil
48
Figure 9-27. Tighten End Cap
48
Assemble Body/Anvil, Striker and Tail Assembly
49
Section 10.0 Maintenance
50
Daily Maintenance
50
Preventive Maintenance
50
Conditional Maintenance
50
Section 11.0 Field Maintenance
52
Repair Preparations
52
Remove Tail Assembly
53
Remove Whip Hose Assembly
53
Figure 11-1. Loosening the End Cap
53
Figure 11-2. Removing Tail Assembly
53
Figure 11-3. Place End Cap in Vise
54
Figure 11-5. Whip Hose Components and Quick Disconnect Fittings
54
Disassemble Whip Hose and Quick Disconnect (Q.D.) Fittings
55
Figure 11-6. Quick Disconnect Components
55
Figure 11-7. Remove Q.D. Gasket
55
Figure 11-8. Remove Q.D. Plug
55
Figure 11-9. Q.D. Socket and Hose
55
Figure 11-10. Valve Nut Assembly
56
Figure 11-11. Valve Nut and Whip Hose in Vise
56
Figure 11-12. Whip Hose Components and Quick Disconnect Fittings
56
Assemble Whip Hose and Fittings
57
Figure 11-13. Install Gasket in Q.D. Socket
57
Figure 11-14. Hose Socket and Hose in Vise
57
Assemble Q.D. Socket Fittings
58
Attach Q.D. Plug to Whip Hose
59
Figure 11-16. Hose Socket and Hose in Vise
59
Attach Valve Nut to Whip Hose
60
Figure 11-18. Valve Nut and Roll Pin
60
Figure 11-19. Valve Nut and Hose in Vise
60
Figure 11-20. Valve Nut Secured to Valve Stem and Whip Hose
60
Figure 11-21. Align Valve Nut on Valve Stem
61
Figure 11-22. Tighten Valve Nut on Valve Stem
61
Figure 11-23. Valve Nut Secured to Valve Stem and Whip Hose
61
Figure 11-24. Blocking the Body/Anvil
62
Figure 11-25. Install Striker into Body/Anvil
62
Figure 11-26. Prepare Tail Assembly and Body Anvil for Assembly
62
Figure 11-27. Insert Valve into Striker
62
Attach the Assembled Whip Hose Components to the Tail Assembly
63
Clean Components
63
Figure11-28. Secure End Cap to Body/Anvil
63
Figure 11-29. Tighten End Cap
63
Body/Anvil and Tail Assembly
64
Section 12.0 Hole-Hog Troubleshooting Chart
65
Section 13.0 Parts & Warranty Information
68
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Allied HO-PAC 4000 Safety, Operation, Maintenance And Parts Manual (44 pages)
Vibratory Plate Compactor / Driver
Brand:
Allied
| Category:
Power Tool
| Size: 2 MB
Table of Contents
Safety Information
3
Table of Contents
9
List of Figures
10
1 About this Manual
11
Purpose of this Manual
11
Related Publications
11
2 Equipment Identification
12
Model and Serial Number Location
12
Equipment Identification Tag
12
Owner's Record of Equipment
12
Location of ID Tag
12
3 Warranty Protection Summary
13
Overview
13
Owner's Responsibilities
13
Allied Product Policies
14
4 Product Overview
15
Description and Application
15
Familiarization of Main Components
15
Principle of Operation
15
Main Components
15
5 Selection and Application Guide
16
Compatibility with Carrier
16
Auxiliary Hydraulic Circuit
16
Allied Conversion Kits
16
6 Mounting Information
17
Flat Top Mounting Frame
17
Top Mounting Bracket
17
Mounting Bracket for Top Frame
17
Typical Mounting Bracket
17
7 Installation & Removal
18
Attach to Carrier
18
Connect Hoses
18
Hose Connections [IN] and [OUT]
19
Valve and Motor Hose Connections
19
Proper Hose Routing
19
8 Operation
21
Pre-Operation Checks
21
9 Service and Maintenance
23
Maintenance Schedule
23
Schedule Overview
23
Conditional Maintenance
23
Safety Precautions
23
Daily Maintenance
24
Oil Level & Quality of Carrier
24
Bearing Lubrication System
24
Pressure Relief Valve
24
Bearing Lubrication - Oil Type & Capacity
25
How to Check Oil Level
25
How to Drain Oil
25
Lubrication Labels Identified
25
Oil Fill & Level Plugs Location Identified
25
Oil Level - Maximum
25
How to Check Condition of Bearings
26
Bearing Replacement
26
Bearing Removal
26
Bearing Installation
26
Spring Mount Replacement
27
Threaded Fasteners - Replacement
27
Spring Mount and Install Fasteners
27
Bolts - Tightening Method & Torque
28
Hydraulic Motor & Valve Service
28
Fastener Tightening Torque
28
Bolts Assembled with Thread Locker
28
10 Handling, Transport & Storage
29
Lifting & Transport
29
Transport Independent of Carrier
29
Transport Attached to Carrier
29
Storage Preparations
29
11 Troubleshooting
30
12 Technical Information
31
Testing the Hydraulic Circuit
31
Oil Pressure Test
32
How to Measure Oil Pressure
32
Definition of Hydraulic Terms
32
Hydraulic Motor Options
33
Motor Rotation
33
Flow-Pressure Diagram
33
Motor and Valve Combination
34
Valve Function
34
Valve Adjustments
34
Part Number Identification of Valve
34
Hydraulic Port Connections Identified
34
General Specifications
35
Dimension Diagrams
36
Dimension Diagram
36
Top Frame & Hydraulic Components
36
13 Parts Information
37
General
37
Spare Parts for Motor and Valve
38
Motor and Valve Information
38
Motor Dimension - Measure 'L
38
Valve Part Number - Location Identified
38
Dynamic Assembly Parts Identification
38
Spare Parts - Dynamic Assembly
39
Dynamic Assembly
39
Spare Parts - Top Frame & Hydraulic
40
Top Frame and Hydraulic Components
41
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