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AEG Thyro-A H1 Series Operating Instructions Manual

Ethernet bus module profinet.
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Operating Instructions
Ethernet Bus Module Profi Net
Thyro-S ...H1, ..HRL1
Thyro-A ...H1, ..HRL1, ..HRLP1
Thyro-A ...C01, ..C02, ..C03, ..C05, ..C07
Thyro-Power Manager
Thyro-Step Controller
Thyro-Measurement Unit
PERFECT IN FORM AND FUNCTION

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Table of Contents

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   Summary of Contents for AEG Thyro-A H1 Series

  • Page 1 Operating Instructions Ethernet Bus Module Profi Net • Thyro-S ...H1, ..HRL1 • Thyro-A ...H1, ..HRL1, ..HRLP1 • Thyro-A …C01, ..C02, ..C03, ..C05, ..C07 • Thyro-Power Manager • Thyro-Step Controller • Thyro-Measurement Unit PERFECT IN FORM AND FUNCTION...
  • Page 2: Table Of Contents

    Contents Introduction General Special features Type designation Abbreviations Warranty Safety Identification in the operating instructions General danger information Operator requirements Personnel requirements Intended use Use of the device 2.6.1 Operation 2.6.2 Prior to installation / commissioning 2.6.3 Maintenance, service, faults 2.6.4 Transport Functions...
  • Page 3 Connection diagrams Thyro-A Connection diagrams Thyro-S Connection diagrams Thyro-Step Controller Specific notes 12.1 Installation 12.2 Service Technical Data Dimension drawings Accessories and options Approvals and conformity Appendix A Acyclic parameter tables List of figures and tables Fig. 1 Configuration & LED dis plays Fig.
  • Page 4 Copyright No part of these operating instructions may be transmitted, reproduced and/or copied by any electronic or mechanical means without the express prior written permission of AEG Power Solutions. © Copyright AEG Power Solutions GmbH 2010. All rights reserved.
  • Page 5: Introduction

    Claims in connection with supplied goods must be submitted within one week of receipt, along with the delivery note. AEG PS will rescind all obligations such as warranty agreements, service contracts, etc. entered into by AEG PS or its representatives without prior notice if maintenance and repair work is carried out using anything other than original AEG PS spare parts or spare parts purchased from AEG PS.
  • Page 6: Safety

    2. Safety 2.1 Identification in the operating instructions In these operating instructions, there are warnings before dangerous actions. These warnings are divided into the following danger categories: DANGER Dangers that can lead to serious injuries or fatal injuries. WARNING Dangers that can lead to serious injuries or considerable damage to property. CAUTION Dangers that can lead to injuries and damage to property.
  • Page 7: Operator Requirements

    - It is not permitted to make any unauthorized modifications to the unit or to use any spare parts or replacement parts not approved by AEG PS, or to use the unit for any other purpose. - The warranty obligations of the manufacturer are only applicable if these operating instructions are observed and complied with.
  • Page 8: Prior To Installation / Commissioning

    2.6.2 Prior to installation / commissioning - If stored in a cold environment: ensure that the device is absolutely dry. (Allow the device a period of at least two hours to acclimatize before commissioning) - Ensure sufficient ventilation of the cabinet if mounted in a cabinet. - Observe minimum spacing.
  • Page 9: Functions

    3. Functions 3.1 Processing the setpoint Thyro-S Only local setpoints, no bus setpoint Switching signal (24DC) at the control terminal X22.1 of the Thyro-S > No wiring of the terminal point X22.4 at the power controller - The bus module is fully functional. The analog signal from the control terminal X22.1 is used as setpoint (on/off).
  • Page 10: Processing The Setpoint Thyro-step Controller

    3.3 Processing the setpoint Thyro-Step Controller Only local setpoints, no bus setpoint Analog input at control terminal X6.1 or X6.4 (depending on X6.7) of the TSC > Do not connect anything to terminal X2.1 of the power controller. - The bus module is fully functional. The analog signal from the control terminal X6.1 or X6.4 is used as setpoint.
  • Page 11: Installation

    4. Installation DANGER Dangers during Installation Risk of injury / Risk of damage to the device or plant Observe all safety regulations in the chapter “Safety”. 4.1 Connection terminals (overview) Tab.1 Connecting terminals (overview) Terminal Description 24V (+) 24V (ground) grounding, carry out as short as possible X1 - X8 jointly switchable ground potential...
  • Page 12: Settings

    5. Settings 5.1 Setting the protocol The Ethernet bus module supports various real time Ethernet bus systems. The desired system can be selected using the rotary switch “Protocol”. For ProfiNet this needs to be set to 0. 5.2 Setting the number of slots The number of devices which are connected to the Ethernet bus module is set with the rotary switch “Slots”.
  • Page 13: Operating Display Of The Bus Module

    5.4 Operating display of the bus module Table 2 Operating display of the bus module Color Status Meaning Green Operating system running Flashing with 1Hz Error in boot process Waiting for boot process (check position of “Protocol” switch) No supply voltage COM0 (BF) No physical connection Flashing with 2Hz...
  • Page 14: Operation

    6. Operation 6.1 Start configuration (parameterization) Via the parameterization (in step 7 – HW Config, double-click on slot 0 of the bus module, parameter tab) the following settings can be undertaken. No connection (slot 1-8): Here you can set what should happen with the output data of the devices if the connection to the master is interrupted.
  • Page 15 Tab. 3 Interpretation of the master setpoint with Thyro-S Setpoint (Master) Status (return value) (Total setpoint) 0 to 409 = OFF 410 to 1091 1092 to 1706 = 1/3 1365 = 1707 to 3071 2047 3072 to 4096 = ON 4096 Tab.
  • Page 16: Input And Output Data Thyro-a

    Tab. 5b Thyro-S Status Description LEDs Relay Pulse inhib active Bit 0 none open (bridge X2.1-X2.2 open) Bit 0 none open Mains frequency is 60Hz Bit 2 none open Relay status Bit 8 none open (0=relay off / 1=relay on) Bit 8 none open...
  • Page 17 Tab. 8 Cyclic input and output data with Thyro-A 1A...HRLP1 Offset Input data, actual values Data type Size Unit Load voltage L1 float Load current L1 float Power L1 float Mains voltage L1 integer Switch-on time TS integer [period] Switch-on angle alpha integer [0.01 °el] Total setpoint...
  • Page 18 Tab. 11 Cyclic input and output data with Thyro-A 2A...HRLP1 Offset Input data, actual values Data type Size Unit Load voltage L1 float Load voltage L3 float Load current L1 float Load current L2 float Load current L3 float Power L1 float Power L3 float...
  • Page 19 Tab. 13 Cyclic input and output data with Thyro-A 3A...HRL1 Offset Input data, actual values Data type Size Unit Load voltage L1 float Load voltage L2 float Load voltage L3 float Load current L1 float Load current L2 float Load current L3 float Mains voltage L1 integer...
  • Page 20 Tab. 14a Thyro-A Fault Description LEDs Relay Frequency measurement outside of 47Hz to 63Hz Bit 0 Pulse Inhibit LED flashing slowly open SYNC error, no cero crossing within the gate Bit 1 Pulse Inhibit LED flashing slowly open Temperature monitoring triggered Bit 2 Load Fault LED flashing slowly open...
  • Page 21 Tab. 15 Cyclic input and output data with Thyro-A 1A...C01 Offset Input data, actual values Data type Size Unit Load voltage L1 float Load current L1 float Power L1 float Mains voltage L1 integer Switch-on time TS integer [period] Switch-on angle alpha integer [0.01 °el] Total setpoint...
  • Page 22 Tab. 18 Cyclic input and output data with Thyro-A 1A...C05 Offset Input data, actual values Data type Size Unit Load voltage phase 1 float Load current phase 1 float Load current phase 2 float Total load current float Power phase 1 float Power phase 2 float...
  • Page 23: Input And Output Data Thyro-power Manager

    6.5 Input and output data Thyro-Power Manager Tab. 21 Cyclic input and output data TPM automatic mode Offset Input data, actual values Data type Size Unit AC input 1 float [A],[V] AC input 2 float [A],[V] AC input 3 float [A],[V] Power float...
  • Page 24: Input And Output Data Thyro-step Controller

    6.6 Input and output data Thyro-Step Controller Tab. 23 Cyclic input and output data TSC mode Offset Input data, actual values Data type Size Unit AC input 1 float [A],[V] AC input 2 float [A],[V] AC input 3 float [A],[V] Power float Energy...
  • Page 25: Input And Output Data Thyro- Measurerment Unit

    6.8 Input and output data Thyro-Measurement Unit Tab. 25 Cyclic input and output data TMU mode Offset Input data, actual values Data type Size Unit AC input 1 float [A],[V] AC input 2 float [A],[V] AC input 3 float [A],[V] Power float Energy...
  • Page 26: Acyclic Data Transmission (parameterization)

    6.9 Acyclic data transmission (parameterization) Via the acyclic parameter data transmission, parameters of the devices can be changed or selected. Cyclical and acyclical services can be used in the network simultaneously. Read data record “RDREC”: For reading access to a data record, the slot, index and length of the data record must be entered. At step 7 and when using the SFB 52 the Logical Address of the slot is to be entered instead of the slot.
  • Page 27: External Connections

    7. External connections 7.1 Power supply +24V to X11, current consumption approx. 150mA bridge (contact) Thyro-S: see chapter 3.1 Thyro-a: see chapter 3.2 TPM: see chapter 3.3 X1 - X8 to the power controllers supply 24V DC (approx. 150mA) The foregoing circuit diagram shows the connection of the bus module...
  • Page 28: Operating Elements And Terminal Blocks

    7.2 Operating elements and terminal blocks This chapter describes the available terminal blocks, plug connectors and operating elements. Configuration of the 7 pin connector of slots X1 to X8: Switched ground potential. All pins 1 of slots X1 – X8 are connected. Ground Switchable ground potential.
  • Page 29: Interfaces

    8. Interfaces 8.1 System interface The bus module is connected with the relevant system interfaces of the power controllers via X1 to X8 (four-wire, 2x2 twisted, shared shielding). The transmission rate is 38,400 Bd. The asynchronous characters are transferred with 8bit, no parity, one stop bit. The protocol begins with STX, followed by an identifier, the data, and is concluded with a check sum.
  • Page 30: Connection Diagrams Thyro-a

    9. Connection diagrams Thyro-A Fig. 2 Connection diagram Thyro-A bus setpoint is analog input is active active setpoint *blank bus setpoint/ bus setpoint/ bus setpoint/ analog input analog input analog input setpoint 1 setpoint 2 setpoint 8 group switching bus setpoint/analog input bus setpoint/ bus setpoint/ bus setpoint/...
  • Page 31: Connection Diagrams Thyro-s

    10. Connection diagrams Thyro-S Fig. 3 Connection diagram Thyro-S bus setpoint is analog input is active active setpoint *blank bus setpoint/ bus setpoint/ bus setpoint/ analog input analog input analog input setpoint 1 setpoint 2 setpoint 8 ON/OFF ON/OFF ON/OFF group switching bus setpoint/analog input bus setpoint/...
  • Page 32: Connection Diagrams Thyro-step Controller

    11. Connection diagrams TSC Fig. 4 Connection diagram TSC bus setpoint is analog input is active active setpoint *blank bus setpoint/ bus setpoint/ bus setpoint/ analog input analog input analog input setpoint 1 setpoint 2 setpoint 8 group switching bus setpoint/analog input bus setpoint/ bus setpoint/ bus setpoint/...
  • Page 33: Specific Notes

    24 hour service hotline is on hand, tel.: +49 (0)2902 763-100. 13. Technical Data Power supply 24V DC 150mA Connection options for up to 8 AEG power controllers of series Thyro-S, Thyro-A and the TPM series Function control Assembly DIN rail Ambient temperature maximum 55°C...
  • Page 34: Dimension Drawings

    14. Dimension drawings 55 mm height incl. cover 15. Accessories and options Ready-made bus module-side shielded cable. A set of cable consists of 4 connection cables for connecting 4 power controllers. Order number 2000 000 848 Bus module connection cable for 4 controllers, 2.5 m long Order number 2000 000 849 Bus module connection cable for 4 controllers, 1.5 m long 16.
  • Page 35 In detail ProfiNet IEC 61158 IEC 61784 Built-in device (VDE0160) EN 50 178 Storage temperature (D) -25°C - +55°C Transport temperature -25°C - +70°C Operating temperature (better B) -10°C - +55°C Humidity class EN 50 178 tab. 7 (EN 60 721) Degree of contamination EN 50 178 tab.
  • Page 36: Appendix A Acyclic Parameter Tables

    17. Appendix A 1. Acyclic parameter table Thyro-S; Thyro-A; -C01; -C02; -C03; -C05 Table A: Thyro-S.., Thyro-A.., Thyro-A-C01; -C02; -C03; -C05 controller parameters slot 1-8 Controller parameter Index Symbol Name Data type Value range Combo-opt. I_TYP Controller type current 0… U_TYP Controller supply voltage 0…1000...
  • Page 37 Unit R / W Default Note Index type type type H RLP1 r/w * TAKT S1.1-2 ˚el r/w * 60˚el R201 period r/w * 6 period R201 period 6 period period r/w* 50 period R201 period r/w * 3 period R201 period 50 period...
  • Page 38 2. Acyclic parameter table Thyro-C07 Table B: Thyro-C07 controller parameters slot 1-8 Controller parameter Symbol Name Data Value Combo-opt. type range I_TYP Controller type current 0… U_TYP Controller supply voltage 0…1000 P_TYP Controller type output power 0… BETR Operating mode 0…3 reserved, TAKT, VAR, QTM Phase angle of 1st half wave...
  • Page 39 unit R / W Default Note Index type type type H RLP1 r/w * TAKT S1.1-2 °el r/w * 60°el R201 r/w * period 6 period period r/w* 50 period R201 period r/w * 3 period R201 period 50 period period 0 period °el...
  • Page 40 3. Acyclic parameter table Thyro-Power Manager Table C: TPM parameters slot 1-8 Controller parameter Symbol Name Data Value Combo-opt. type range W1_TYP Type value transformer 1 1...65535 W2_TYP Type value transformer 2 1...65535 W3_TYP Type value transformer 3 1...65535 W_CTRL Transformer setting 0...65535 bit coded...
  • Page 41 Unit R / W Default Note Index r/w * R309 r/w * 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 3473 4541 r/w * 5118 R310 r/w * 5118 R310 r/w * 5118 R310 16399 °C 1709...
  • Page 42 4. Acyclic parameter table Thyro-Step Controller Table D: TSC parameters slot 1-8 Controller parameter Symbol Name Data Value range Combo-opt. type W1_TYP Type value transformer 1 1...65535 W2_TYP Type value transformer 2 1...65535 W3_TYP Type value transformer 3 1...65535 W_CTRL Transformer setting 0...65535 U_TYP...
  • Page 43 Unit R / W Default Note Index r/w * R309 r/w * r/w * 2978 r/w * 5956 r/w * 8934 r/w * 11912 r/w * 14890 r/w * 17868 r/w * 20846 r/w * 23824 r/w * 26802 r/w * 29780 20/4096mA 20/4096mA...
  • Page 44 5. Acyclic parameter table Thyro-Measurement Unit Table D: TMU parameters slot 1-8 Controller parameter Symbol Name Data Value range Combo-opt. type W1_TYP Type value transformer 1 1...65535 W2_TYP Type value transformer 2 1...65535 W3_TYP Type value transformer 3 1...65535 W_CTRL Transformer setting 0...65535 bit coded...
  • Page 45 Unit R / W Default Note Index r/w * R309 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 3473 4541 r/w * 5118 R310 r/w * 5118 R310 r/w * 5118 R310 16399 °C 4096=100% 1709...
  • Page 46 6. Acyclic parameter table Thyro Input-Output Unit Table F: TIO parameters slot 1-8 Controller parameter Symbol Name Data Value range Combo-opt. type W1_TYP Type value transformer 1 1...65535 W2_TYP Type value transformer 2 1...65535 W3_TYP Type value transformer 3 1...65535 W_CTRL Transformer setting 0...65535...
  • Page 47 Unit R / W Default Note Index r/w * R309 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 4096=10V 1/819 3473 4541 r/w * 5118 R310 r/w * 5118 R310 r/w * 5118 R310 16399 °C 4096=100% 1709...
  • Page 48 59581 Warstein-Belecke Deutschland Tel.: +49(0)2902 763 -520 / -290 Fax: +49(0)2902 763 -1201 www.aegpowercontrollers.com www.aegps.com Betriebsanleitung/Operating Instructions 8000029997 BAL, en 07/10; printed in Germany, subject to change without notice AEG is a registered trademark used under license from AB Electrolux...

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