Stoelting 513588R1 Owner's Manual

Soft serve counter model gravity freezer

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OPTIMA 111
OWNER'S MANUAL
Manual No. 513588R1
Nov. 2004

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Summary of Contents for Stoelting 513588R1

  • Page 1 OPTIMA 111 OWNER'S MANUAL Manual No. 513588R1 Nov. 2004...
  • Page 3 Need Parts or Service? We stock the parts you need. Our Technicians are factory trained and are certified in the Stoelting Technicare program. CALL Distributor: _________________________ Phone No.: _________________________ Model No.: _______________________ Serial No.: _______________________ Purchase Date: ____________________ Start-Up Date:____________________...
  • Page 5 MODEL OPTIMA - STOELTING SOFT SERVE COUNTER MODEL GRAVITY FREEZER This manual provides basic information about the freezer. Instructions and suggestions are given covering its operation and care. The illustrations and specifications are not binding in detail. We reserve the right to make changes to the freezer without notice, and without incurring any obligation to modify or provide new parts for freezers built prior to date of change.
  • Page 7: Table Of Contents

    SECTION 1. INTRODUCTION 1.1 Description... 1.2 Specifications ... 2. INSTALLATION INSTRUCTIONS 2.1 Safety Precautions ... 2.2 Shipment and Transit... 2.3 Freezer Installation ... 2.4 Floor Stand Installation ... 2.5 Installing Permanent Wiring ... 3. INITIAL SET-UP AND OPERATION 3.1 Operator's Safety Precautions ... 3.2 Operating Controls and Indicators...
  • Page 8 FIGURE TITLE Model Optima 111 Freezer ... 1 Specifications ... 1 Warning Label Locations ... 3 Leveling ... 4 Space and Ventilation Requirements ... 4 Electrical Plug ... 4 Installing Tray and Cover ... 4 Floor Stand ... 5 Power Cord Connection ... 5 Controls ...
  • Page 9: Description

    SECTION 1 DESCRIPTION AND SPECIFICATIONS 1.1 DESCRIPTION The Stoelting Optima 111 counter freezer is gravity fed. The freezer is equipped with fully automatic controls to provide a uniform product. The freezer is designed to operate with almost any type of commercial soft serve or non-dairy mixer available, including ice milk, ice cream, yogurt, and frozen dietary desserts.
  • Page 10 MODEL OPTIMA 111 COUNTER MODEL GRAVITY FREEZER DIMENSIONS: Freezer: 19-11/16" (50 cm) wide x 31-5/8" (80.3 cm) deep x 37-7/16" (95 cm) high Crated: 28-3/4" (73 cm) wide x 38-3/4" (98.4 cm) deep x 43" (109.2 cm) high WEIGHT: Freezer: 310 lbs. (140.6 kg) ELECTRICAL: Description O111...
  • Page 11: Installation Instructions

    If danger, warning or caution labels are needed, indicate the part number, type of label, location of label, and quantity required along with your address and mail to: ATTENTION: Customer Service - Commercial Products Division Figure 3. Warning Label Locations STOELTING, INC. 502 Hwy. 67 Kiel, Wisconsin 53042...
  • Page 12: Shipment And Transit

    10 days and request inspection. The customer must place claim for damages and/or shortages in shipment with the carrier. Stoelting, Inc. cannot make any claims against the carrier. 2.3 FREEZER INSTALLATION...
  • Page 13: Floor Stand Installation

    2.4 FLOOR STAND INSTALLATION To install the 0111 onto the floor stand, follow the steps outlined below: A. Uncrate the floor stand and place in an upright posi- tion. NOTE Detailed instructions are included with each floor stand. B. Place a spirit level across the top of the stand to check for level condition, side to side and front to back.
  • Page 15: Initial Setup And Operation

    3.1 OPERATOR'S SAFETY PRECAUTIONS SAFE OPERATION IS NO ACCIDENT; Observe these rules: A. Know the freezer. Read and understand the Operating Instructions. B. Notice all warning labels on the freezer. C. Wear proper clothing. Avoid loose fitting gar- ments, and remove watches, rings or jewelry which could cause a serious accident.
  • Page 16: Sanitizing

    5 minutes. Any sanitizer must be used only in accordance with the manufacturer's instructions. NOTE Stoelting, Inc. has found that STERA-SHEEN GREEN LABEL SANITIZER AND CLEANER does an effective job of properly sanitizing and cleaning a soft serve freezer. We therefore include a sample with each new freezer.
  • Page 17: Freeze Down And Operation

    CAUTION PROLONGED CONTACT OF SANITIZER WITH FREEZER MAY CAUSE CORROSION OF STAIN- LESS STEEL PARTS. In general, sanitizing may be conducted as follows: A. Push the mix inlet regulator into hopper with air inlet (long) tube toward the front of the freezer (Fig.11).
  • Page 18: Mix Information

    G. After about 6 to 10 minutes the freezer will shut OFF and the green lens will illuminate. The product is ready to serve. Freeze down time may be longer for some frozen diet dessert mixes. High ambient temperatures may extend freeze down time. H.
  • Page 19: Cleaning The Freezer

    3.7 CLEANING THE FREEZER NOTE The frequency of cleaning the freezer and freezer parts must comply with local health regulations. After the mix has been removed from the freezer, the freezer must be cleaned. To clean the freezer, refer to the following steps: A.
  • Page 20: Cleaning The Freezer Parts

    F. Remove the auger assembly from the freezer (Fig. 22). Pull the auger out of the freezer barrel slowly. As the auger is being pulled out, carefully remove each of the plastic flights with springs. Figure 22. Auger Shaft Removal G.
  • Page 21: Routine Cleaning

    A. Assemble all "O" Rings onto parts dry, without lubri- cation. Then apply a thin film of sanitary lubrication to exposed surfaces of the "O" Rings. Apply a thin film of sanitary lubricant to metal part of rear seal. Also apply a thin film of sanitary lubricant inside and outside of the front auger support bushing.
  • Page 22: Preventive Maintenance

    3.13 PREVENTIVE MAINTENANCE It is recommended that a maintenance schedule be fol- lowed to keep the freezer clean and operating properly. A. Cleaning and Sanitizing Information Soft serve freezers require special consideration when it comes to food safety and proper cleaning and sanitizing.
  • Page 23 3. SANITIZING – After the machine has been cleaned and contains no milkstone, the machine is reassembled. Then a FDA-approved sanitizing solution is run through the machine to kill bacteria. The machine is then ready for food preparation. As a recommended cleaner and sanitizer for your frozen dessert machine, STERA-SHEEN has proven to be one of the best daily maintenance products for: ·...
  • Page 24: Extended Storage

    D. MONTHLY CAUTION THE FREEZER HAS AN AIR COOLED CON- DENSER AND MUST HAVE PROPER AIR CIRCU- LATION. DO NOT PLACE RIGHT SIDE OF FREEZER ANY CLOSER THAN 3 INCHES FROM THE WALL. FAILURE TO CLEAN THE CON- DENSER FILTER ON A REGULAR BASIS MAY RESULT IN SERIOUS FREEZER DAMAGE AND COULD VOID FREEZER WARRANTY.
  • Page 25: Troubleshooting Charts

    g i l a l f . r u i t c t e l g i l o l f a l f v i f . f f i a f . t f g i l n i l i l i SECTION 4 TROUBLESHOOTING CHARTS...
  • Page 26 r i f a t l t e l l a i y t i t l e t l e p i l n i l t e l t e l t e l " . r " F °...
  • Page 27: Error Code System

    CODE *Refer to Page 17 for Troubleshooting. Flashing CLEAN light is not an error. It indicates the freezer is in the CLEAN mode. To exit, turn the OFF-ON switch to the OFF position. ERROR CODE SYSTEM P.T.F. LIGHT FLASHES Sequence of one Sequence of two Sequence of three Sequence of four...
  • Page 29: Replacement Parts

    5.1 HOW TO ORDER PARTS To assure receipt of the proper replacement parts, supply your dealer or distributor with the following information: Part Number 208401 208135 208381 208467 324107 324105 324106 324108 324141 324584 368140 508135 508048 Common Wearable Parts 381804 694255 624598...
  • Page 41 Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance appearing within...

This manual is also suitable for:

Optima 111

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