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Ultimate Flip Lever
Cut Down Instructions
Tools Required:
•
Pencil/Marker
•
Tape Measure
•
Chop Saw
•
Flathead Screwdriver
•
Phillips Screwdriver
STEP 1: INITIAL PREPARATION
X
a. Measure the length of the door panel (X) and the length of
the astragal (Y) on the narrow edge.
Astragal
™
•
All cuts should be from the top of the astragal.
•
Ultimate Flip Lever Astragals can be cut down a maximum of 7".
•
Bolts should be in the retracted position before beginning.
b. Round the length of the door panel (X) and the length of the
astragal (Y) down to the closest inch. Subtract the rounded
length of the door panel from the rounded length of the astragal
to determine your index number.
Example:
To determine index number:
Y
• If the length of the astragal is 79-1/4", round it down to
79".
• If the length of the door panel is 73-3/4", round it down to
73".
• 79" - 73" = 6 is the index number.
Notes:
8817 West Market Street
Colfax, NC 27235 | 800.334.2006
www.enduraproducts.com
Optional Parts:
Tail Cap
c. If present, remove the trim strip
from the astragal body.
Rev. Date: 05.07.2018
©2017 Endura Products, Inc.
Innovation protected under patents and patents pending in
U.S. and Canada. See www.EnduraPatents.com.
1
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Summary of Contents for Endura Ultimate Flip Lever Astragal
- Page 1 Measure the length of the door panel (X) and the length of from the astragal body. the astragal (Y) on the narrow edge. Rev. Date: 05.07.2018 ©2017 Endura Products, Inc. Innovation protected under patents and patents pending in U.S. and Canada. See www.EnduraPatents.com.
- Page 2 STEP 1 (CONT.): INITIAL PREPARATION c. Remove the orange securing pin from the upper bolt d. Rotate the bolt head out of the channel in the astragal and e. Remove the U-clip from the astragal body sleeve. Slide the bolt sleeve out of the astragal. slide the bolt assembly out of the astragal.
- Page 3 STEP 2: REMOVE THE FLIP LEVER ASSEMBLY Flip Lever Assembly Lower Drive Channel Upper Drive Channel Upper Flip Lower Flip Spring Spring Lever Lug Lever Lug Pivot Bracket Notches Center Mounting Screw a. Disengage the spring from the spring b. Engage the flip lever into the locked position to c.
- Page 4 STEP 2 (CONT.): REMOVE THE FLIP LEVER ASSEMBLY d. Remove the flip lever assembly from the astragal body by lifting e. Make a mark on the astragal body f. Remove the lower flush bolt and the lower it straight up from the astragal body. As you remove the flip lever where the lower flip lever lug aligns with drive bar from the astragal body.
- Page 5 STEP 3: CUT ASTRAGAL TO SIZE IF YOU DO HAVE A TAIL CAP AVAILABLE: X-9/16" X-9/16" Cut Flush a. Starting at the bottom of the astragal and measuring along the wide side, measure and mark (X- 9/16").Cut the b. Insert the tail cap onto the narrow side of the astragal flush at this location.
- Page 6 STEP 4: REINSTALL THE FLIP LEVER ASSEMBLY (ONLY IF INDEX NUMBER IS GREATER THAN 4) a. Reinstall the lower drive back into the astragal b. Reinstall the lower bolt into the astragal body, c. Slide the upper drive bar into the astragal body body.
- Page 7 STEP 4 (CONT.): REINSTALL THE FLIP LEVER ASSEMBLY (ONLY IF INDEX NUMBER IS GREATER THAN 4) g. Once properly seated, the flip lever assembly will rest h. Lift up the spring bracket and move it towards the top of the astragal the evenly on the drive channels.
- Page 8 STEP 5 (CONT.): REINSTALL THE BOLTS *Body darkened for contrast Neither row of holes align with astragal body *Body darkened for contrast Holes align Bolt may be up to 1/4" inset d. Slide the upper bolt sleeve into the astragal body e.
- Page 9 STEP 6: CONFIRM FLIP LEVER OPERATION Trim is hidden Upper Bolt for clarity Lower Bolt a. Reinsert the presized trim strip between the bottom bolt and the flip lever b. Operate the flip lever and ensure the bolts move between engaged and assembly.
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