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Gas Analysis
Sample gas probes
GAS 222.35 AMEX
Installation and Operation Instructions
Original instructions
BE460058
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
08/2019
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com
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Table of Contents
Related Manuals for Buhler GAS 222.35 AMEX
Summary of Contents for Buhler GAS 222.35 AMEX
- Page 1 Gas Analysis Sample gas probes GAS 222.35 AMEX Installation and Operation Instructions Original instructions BE460058 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 08/2019 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com...
- Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.
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Page 3: Table Of Contents
GAS 222.35 AMEX Table of Contents Introduction............................................. 2 Intended Use......................................... 2 Type Plate.......................................... 2 Scope of Delivery........................................ 2 Ordering instructions ...................................... 3 Product Description...................................... 3 Safety instructions......................................... 4 Important advice ......................................... 4 General Hazard Warnings .................................... 5 Transport and storage ........................................ 7 4 Installation and connection ...................................... -
Page 4: Introduction
GAS 222.35 AMEX 1 Introduction 1.1 Intended Use The sample gas probe is intended for installation into gas analysis systems in commercial applications. Sample gas probes are among the main components in a gas conditioning system. – Therefore also note the related drawing in the data sheet in the appendix. -
Page 5: Ordering Instructions
GAS 222.35 AMEX 1.4 Ordering instructions The item number is a code for the configuration of your unit. Please use the following model key: 4622235 1 6 6 X 3 X 0 0 X 9 X 9 9 9 Product Characteristics... -
Page 6: Safety Instructions
GAS 222.35 AMEX 2 Safety instructions 2.1 Important advice This unit may only be used if: – the product is being used under the conditions described in the operating- and installation instructions, used according to the nameplate and for applications for which it is intended. any unauthorized modifications to the device will void the war- ranty provided by Bühler Technologies GmbH,... -
Page 7: General Hazard Warnings
GAS 222.35 AMEX 2.2 General Hazard Warnings The maximum surface temperature of the probes solely varies by operating conditions (steam temperature, sample gas inlet temperature, ambient temperature, fluid flow rate). For use in explosive areas please particularly note the related hazard warn- ings. - Page 8 GAS 222.35 AMEX DANGER Use in explosive areas Flammable gasses and dust could ignite or explode. Avoid the following hazard sources: Application area! Never operate the gas probe outside the specifications. Extracting gases or gas mixtures which are also explosive in the absence of air is prohibited.
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Page 9: Transport And Storage
GAS 222.35 AMEX 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. They must be stored in a covered, dry and dust-free room at a temperature between -20 °C to 50 °C (-4 °F to 122 °F). -
Page 10: Installation And Connection
GAS 222.35 AMEX 4 Installation and connection 4.1 Installation site requirements Sample gas probes are intended for flange mounting. – Installation site and installation position are determined based on requirements specific to the application. – If necessary, the connection piece should be slightly tilted toward the centre of the channel. -
Page 11: Connecting The Gas Line
GAS 222.35 AMEX 4.5 Connecting the Gas Line The sample gas line must be carefully and properly connected using a suitable fitting. This table provides an overview of the sample gas probe connections: Probe Reservoir Ball valve Control valve GAS 222... -
Page 12: Connecting The Calibrating Gas Line (Optional)
GAS 222.35 AMEX WARNING Gas emanation Sample gas can be harmful to the health! Check the lines for leaks. 4.5.3 Connecting the calibrating gas line (optional) Connecting the calibrating gas line requires a Ø6 mm or Ø1/4” pipe fitting. If the calibrating gas connection was ordered with check valve, a Ø6 mm or Ø1/4” pipe can be connected directly to the check valve. -
Page 13: Heated Pressure Vessel (Optional)
GAS 222.35 AMEX CAUTION Equipment damage Cables damaged Do not damage the cable during installation. Install a strain relief for the cable connec- tion. Secure the cable against twisting and loosening. Please note the temperature res- istance of the cables (> 100 °C/212 °F). - Page 14 GAS 222.35 AMEX DANGER Adiabatic compression during gas blowback (explosion hazard)! Adiabatic compression may cause high gas temperatures and must be checked by the user. Gas blowback may result in high gas temperatures due to adiabatic compression. This can cause flammable gases to ignite spontaneously.
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Page 15: Operation And Control
GAS 222.35 AMEX 5 Operation and Control NOTICE The device must not be operated beyond its specifications. NOTICE The weather hood must be closed during operation! WARNING Housing or component damage Never exceed the maximum working pressure and temperature range of the drive. -
Page 16: Maintenance
GAS 222.35 AMEX 6 Maintenance – Damaged parts must be replaced immediately. – Regularly check the function of the electrical protection. During maintenance, remember: – The equipment must be maintained by a professional familiar with the safety requirements and risks. -
Page 17: Maintaining The Filter Element
GAS 222.35 AMEX DANGER Explosion hazard due to ignition of dust When using the device in a dusty environment, routinely clean dust from all compon- ents. The ignition temperature resp. smouldering temperature of flammable dusts resp. dust layers present must be considerably higher than the maximum surface temperature of the device (observe applicable standards and statutory regulations). -
Page 18: Blowback Of The In-Situ Filter (Within The Process Stream)
GAS 222.35 AMEX 6.2 Blowback of the in-situ filter (within the process stream) DANGER Adiabatic compression during gas blowback (explosion hazard)! Adiabatic compression may cause high gas temperatures and must be checked by the user. Gas blowback may result in high gas temperatures due to adiabatic compression. This can cause flammable gases to ignite spontaneously. -
Page 19: Maintenance Schedule
GAS 222.35 AMEX 6.3 Maintenance Schedule NOTICE When using the probe in explosive areas the maintenance schedule must be observed! Maintenance schedule for normal ambient conditions: Component Interval in operating Work to be performed To be performed by hours Entire probe every 8000 h –... -
Page 20: Service And Repair
GAS 222.35 AMEX 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent... -
Page 21: Spare Parts And Accessories
GAS 222.35 AMEX 7.2 Spare Parts and Accessories Please also specify the model and serial number when ordering parts. Upgrade and expansion parts can be found in our catalog. Available spare parts: Item no. Description 90 091 05 Measuring outlet seal... -
Page 22: Disposal
GAS 222.35 AMEX 8 Disposal Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices during disposal. 20 Bühler Technologies GmbH BE460058 ◦ 08/2019... -
Page 23: Appendices
GAS 222.35 AMEX 9 Appendices 9.1 Technical Data Gas Probe Technical Data Self-regulating temperature: 125 °C (T3)/70 °C (T4) Ambient temperature: -20 to +80 °C Ambient temperature with accessories: Component Ambient temperature range Compressed air valve: -10 °C < T <... -
Page 24: Connection Diagram Heated Pressure Vessel
GAS 222.35 AMEX 9.3 Connection diagram heated pressure vessel Heater Operating voltage 115-230 V AC 200 W 9.4 Flow diagram Bühler Technologies GmbH BE460058 ◦ 08/2019... -
Page 25: Dimensions
GAS 222.35 AMEX 9.5 Dimensions BE460058 ◦ 08/2019 Bühler Technologies GmbH... -
Page 26: List Of Chemical Resistance
GAS 222.35 AMEX 9.6 List of chemical resistance Materials of your device in contact with media are printed on the type plate. Formula Medium Concentration Teflon® FFKM Viton® PTFE COCH Acetone Benzol Chlorine 10 % wet Chlorine 97 % Ethane... -
Page 27: User Book (Please Make Copies)
GAS 222.35 AMEX 9.7 User book (Please make copies) Maintained on Unit no. Operating hours Remarks Signature BE460058 ◦ 08/2019 Bühler Technologies GmbH... -
Page 28: Attached Documents
GAS 222.35 AMEX 10 Attached Documents – Certificate of Compliance: CSA 1728394 – Accessories Data Sheet 461099 – RMA - Decontamination Statement Bühler Technologies GmbH BE460058 ◦ 08/2019... - Page 29 Certificate of Compliance 1728394 231516 Certificate: Master Contract: 2361506 November 18, 2010 Project: Date Issued: Issued to: Bühler Technologies GmbH Harkortstr. 29 Ratingen, D-40880 Germany Attention: Christopher Sungergeld The products listed below are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and US or with adjacent indicator 'US' for US only or without either indicator for Canada only.
- Page 30 1728394 231516 Certificate: Master Contract: 2361506 November 18, 2010 Project: Date Issued: APPLICABLE REQUIREMENTS CAN/CSA C22.2 No. 0-M91 (R2001) - General Requirements - Canadian Electrical Code, Part II CSA Std C22.2 No. 142-M1987 Process Control Equipment CSA Std C22.2 No. 213-M1987 Non-Incendive Electrical Equipment for Use in Class I, Division 2 Hazardous Locations UL Std No.
- Page 31 Accessories for Sample Gas Probe GAS 222 § Downstream filters § Sample tubes § Capacitive vessel § In-situ filters § Cal gas connections § Pneumatic actuators § Extensions § Adapter flanges § 3/2-way-solenoid valves § Blowback controllers Page 2 - 4 Page 8 Page 5 - 7 For general information, see data sheet “Sample gas probes GAS 222”...
- Page 32 Sample tubes, in-situ filters and extensions § Various materials § Various dimensions § Heated or nonheated extensions Sample tube T max. Material Length Part No.: 1.4571 462220010300 600°C 300 mm X X X X X X X X X X X X X X 1.4571 500 mm...
- Page 33 Sample tubes, in-situ filters and extensions § Various materials § Various dimensions § Heated or nonheated extensions In-situ filter Material T max. Length Pore size Part No.: stainless steel 600°C 237 mm 5 µm 46222303 stainless steel 237 mm 0.5 µm 46222303F* 600°C Hastelloy...
- Page 34 Sample tubes, in-situ filters and extensions § Various materials § Various dimensions § Heated or nonheated extensions Protection shield Part No.: for in-situ filter 03 462223034 for in-situ filter 04 462223044 Extensions Material Mains voltage Length G3/4 nonheated 1.4571 4622230320200 X X X X X X X X X X X X...
- Page 35 Entnahmerohre / tubes Verlängerungen / extensions ø Unbeheizt / unheated var. G3/4 Тyp var. G3/4 G3/4 0,2-2 m G3/4 var. 21,3 G3/4 G1/2 0,25-1,5m G1/2 var. G3/4 var. G3/4 var. G3/4 ø 02-0,5 24 G3/4 36 Beheizt / heated 02-1,0 1000 24 G3/4 36 Тyp ø...
- Page 36 Blowback § With ball valve or solenoid valve § Heated or nonheated § Manuell or automatic contro Ambient Capacitive vessel Part No.: temperature PAV 01 46222PAV Accessories for capacitive vessel ball valve 46222PAVKH 2/2-way-MV 24VDC* -10 ... +55°C 46222PAVMV1 2/2-way-MV 110V 50Hz -10 ...
- Page 37 Details: A) Blowback Ordering note for capacitive vessel: For attachment to GAS 222.11 / 30 / 35-U, a support is required. Ordering note for pneumatic actuator: If a blowback controller is required, only actuator P/N 46222030 is possible. We advise the installation of a position indicator switch to control the pneumatic actuator. Integrated blowback controller in the probe controller In addition to the stand-alone blowback controller (RRS), an integrated blowback controller is optionally available...
- Page 39 Downstream filter elements and further options Downstream filter Part no.: Material O-Rings Pore size 46222026 Ceramics Viton 3 µm X X X X X X X X X X X X X X Ceramics 3 µm 46222026P X X X X X X X X X X X X X X...
- Page 40 RMA-Formular und Erklärung über Dekontaminierung RMA-Form and explanation for decontamination RMA-Nr./ RMA-No. Die RMA-Nummer bekommen Sie von Ihrem Ansprechpartner im Vertrieb oder Service./ You may obtain the RMA number from your sales or service representative. Zu diesem Rücksendeschein gehört eine Dekontaminierungserklärung. Die gesetzlichen Vorschriften schreiben vor, dass Sie uns diese Dekontaminierungserklärung ausgefüllt und unterschrieben zurücksenden müssen.
- Page 41 Dekontaminierungserklärung DE000011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 01/2019 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: service@buehler-technologies.com Internet: www.buehler-technologies.com...