Related Manuals for Buhler EGK 10
Summary of Contents for Buhler EGK 10
- Page 1 Sample gas cooler EGK 10 Installation and Operation Instructions Original instructions BE450005 ◦ 05/2015...
- Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay attention particularly to all advises and safety instructions to prevent injuries.
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Page 3: Table Of Contents
Installation and Operation Instructions Sample gas cooler EGK 10 Contents Contents 1 Introduction................................ 2 1.1 Intended Use .............................. 2 1.2 Types ................................ 2 1.3 Scope of delivery ............................ 2 2 Safety instructions .............................. 3 2.1 Important advice ............................ 3 2.2 General hazard warnings.......................... 4 3 Transport and storage ............................ 5 4 Installation and connection .......................... -
Page 4: Introduction
Installation and Operation Instructions Sample gas cooler EGK 10 Introduction 1 Introduction 1.1 Intended Use This unit is intended for industrial use in gas analysis systems. It's an essential component for conditioning the sample gas to protect the analysis instrument from residual moisture in the sample gas. -
Page 5: Safety Instructions
Installation and Operation Instructions Sample gas cooler EGK 10 Safety instructions 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruc- tion, the intended application according to the type plate and the intended use. -
Page 6: General Hazard Warnings
Installation and Operation Instructions Sample gas cooler EGK 10 Safety instructions 2.2 General hazard warnings Installation of the device shall be performed by trained staff only, familiar with the safety require- ments and risks. Check all relevant safety regulations and technical indications for the specific installation place. -
Page 7: Transport And Storage
Installation and Operation Instructions Sample gas cooler EGK 10 Transport and storage 3 Transport and storage The device should be only transported in the original case or in appropriate packing. If the device is not used for some time, protect it against heat and humidity. Store the device in a roofed, dry, and dust free room. -
Page 8: Installation And Connection
Installation and Operation Instructions Sample gas cooler EGK 10 Installation and connection 4 Installation and connection 4.1 Installation site requirements The unit is intended for wall-mounted or table-top use in enclosed areas. Adequate protection from the weather must be provided when used outdoors. -
Page 9: Electrical Connections
Installation and Operation Instructions Sample gas cooler EGK 10 Installation and connection 4.3 Electrical connections WARNING Hazardous electrical voltage The device must be installed by trained staff only. CAUTION Wrong mains voltage Wrong mains voltage may damage the device. Regard the correct mains voltage as given on the type plate. -
Page 10: Operation And Control
Installation and Operation Instructions Sample gas cooler EGK 10 Operation and control 5 Operation and control NOTICE The device must not be operated beyond its specifications. After turning on the power supply the display shows the actual temperature of the cooling block. -
Page 11: Overview Of The Menu Items
Installation and Operation Instructions Sample gas cooler EGK 10 Operation and control 5.1.1 Overview of the menu items Display of current temperature and operating state ____ Display ____ Displayed is the block temperature with a resolution of 0.5 °C / 0.9 °F. By pressing the Enter button brings the Current temperature display to the Main Menu. -
Page 12: Description Of The Menu Functions
Installation and Operation Instructions Sample gas cooler EGK 10 Operation and control 5.2 Description of the menu functions 5.2.1 Main menu Cooler This item allows all relevant settings for the cooler. In the corresponding submenu nominal temperature and alarm limits may be selected. -
Page 13: Maintenance
Installation and Operation Instructions Sample gas cooler EGK 10 Maintenance 6 Maintenance If the cooler is delivered in basic configuration, no special maintenance is necessary. Nevertheless, depending on the configuration different options or accessories may be installed. In this case, follow the maintenance schedule in regular intervals. -
Page 14: Service Und Repair
Installation and Operation Instructions Sample gas cooler EGK 10 Service und repair 7 Service und repair If the device shows irregularities see this chapter for troubleshooting. Repairs on the device must be carried out by Bühler authorized persons only. If you need help or more information call: +49-(0)2102-498955 or your local agent If the device doesn’t work correctly after elimination of failures and turning power on, the device... -
Page 15: Safety Instructions
Installation and Operation Instructions Sample gas cooler EGK 10 Service und repair 7.2 Safety instructions – The device must be operated within its specifications. – All repairs must be carried out by Bühler authorised personnel only. – Only perform modifications, servicing or mounting described in this manual. - Page 16 Installation and Operation Instructions Sample gas cooler EGK 10 Service und repair – Lift off the top cover. – Now all components are accessible. Fig. 4: A100036 EGK 10 Overview 1 Heat exchanger sample gas (filled with 5 Mains connector glycol-based coolant)
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Page 17: Replacing The Fuse Of The Cooler
Installation and Operation Instructions Sample gas cooler EGK 10 Service und repair 7.4 Replacing the fuse of the cooler – Open the device as described in chapter Opening the housing [_page 13]. – The fuse is placed on the PBC beneath a plastic cap. Replace the fuse and push down the plastic cap. -
Page 18: Replacing The Power Supply Board
Installation and Operation Instructions Sample gas cooler EGK 10 Service und repair – Replace the fan and reassemble the device in reverse order. 7.6 Replacing the power supply board – Open the device as described in chapter Opening the housing [_page 13]. -
Page 19: Replacing The Controller Board Mcp1
Installation and Operation Instructions Sample gas cooler EGK 10 Service und repair 7.7 Replacing the controller board MCP1 – Open the device as described in chapter Opening the housing [_page 13]. – Pull the controller board MCP1 of the power supply board. -
Page 20: Replacing The Fuse Of The Peristaltic Pump (Option - Only Housing Version)
Installation and Operation Instructions Sample gas cooler EGK 10 Service und repair – Grease the cooled outside surface external surface with silicone grease. – Reinsert the heat exchanger into the cooling nest with a rotating movement. – Reconnect the gas supply and condensate drain. -
Page 21: Disposal
Installation and Operation Instructions Sample gas cooler EGK 10 Disposal 8 Disposal The refrigerant circuit of the cooler contains R134a refrigerant. The heat exchanger is charged with glycol-based coolant. Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of electronic components and devices during disposal. -
Page 22: Attached Documents
Installation and Operation Instructions Sample gas cooler EGK 10 Attached documents 9 Attached documents – Data sheet: DE/DA 45 0007 – Declaration of conformity: KX 45 0001 – Decontamination statement BE450005 05/2015... - Page 30 RMA - Dekontaminierungserklärung RMA - Decontamination Statement DE/EN Gültig ab / valid since: 2014/11/01 Revision / Revision 1 ersetzt Rev. / replaces Rev. 0 Um eine schnelle und reibungslose Bearbeitung Ihres Anlie- Please complete this return form to ensure your claim is gens zu erreichen, füllen Sie bitte diesen Rücksendeschein processed quickly and efficiently.
- Page 31 RMA - Dekontaminierungserklärung RMA - Decontamination Statement DE/EN Gültig ab / valid since: 2014/11/01 Revision / Revision 1 ersetzt Rev. / replaces Rev. 0 Bitte füllen Sie diese Dekontaminierungserklärung für jedes Please complete this decontamination statement for each einzelne Gerät aus. individual item Gerät / Device RMA-Nr /...