Eaton CEAG AT-S+ Series Mounting And Operating Instructions
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Eaton CEAG AT-S+ Series Mounting And Operating Instructions

Eaton CEAG AT-S+ Series Mounting And Operating Instructions

Automatic test system
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CEAG Automatic Test System AT-S
+
Mounting and Operating Instructions
Target group part 1: Qualified electrician acc. to DIN VDE 0105, part 1
Target group part 2: Electrical instructed persons

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  • Page 1 CEAG Automatic Test System AT-S Mounting and Operating Instructions Target group part 1: Qualified electrician acc. to DIN VDE 0105, part 1 Target group part 2: Electrical instructed persons...

  • Page 2: Table Of Contents

    Contents Contents 1 IMPORTANT NOTE / GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 Description of Symbols .
  • Page 3 Contents 6 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6.1 Safety Notes .

  • Page 4: Important Note / General Information

    1 Important Note / General Information 1 Important Note / General Information occur with the supply and intallation of CEAG emergency lighting systems and luminaires on the basis of other stan- dards and regulations which are mandatory in complete installation packages in conjunction with CEAG products. 1.1 Description of Symbols You must also comply with all statutes, standards and Important safety notes are marked with symbols in these...

  • Page 5: Inteded Use

    2 Safety The System must be in a proper and safe condition when WARNING! using it. System has to be checked for intactness before using it. When planning a lighting system with a AT-S system Adhere to the information of the instructions completely! you first establish wether the proposed electrical installations satisfy local environmental conditions .

  • Page 6: Technical Data

    3. Technical Data 3. Technical Data 3.1 Data Sheet for AT-S Interior side view, left Front view, open Interior side view, right Type of system AT-S Construction Sheet steel cabinet with partial viewing window in the door Height 2050 mm Width 800 mm Depth...

  • Page 7: Data Sheet For At-S C16

    3. Technical Data 3.2 Data Sheet for AT-S Interior side view, left Front view, open Interior side view, right Type of system AT-S Construction Sheet steel cabinet with partial viewing window in the door Height 1800 mm Width 600 mm Depth 400 mm Weight...

  • Page 8: Data Sheet For At-S + C4

    3. Technical Data 3.3 Data Sheet for AT-S Interior side view, left Front view, open Interior side view, right Type of system AT-S Construction Sheet steel cabinet with partial viewing window in the door Height 800 mm Width 600 mm Depth 250 mm Weight...

  • Page 9: Data Sheet For At-S C0

    3. Technical Data 3.4 Data Sheet for AT-S Interior side view, left Front view, open Interior side view, right Type of system AT-S Construction Sheet steel cabinet with partial viewing window in the door Height 600 mm Width 400 mm Depth 250 mm Weight...

  • Page 10: Data Sheet For At-S + Su4

    3. Technical Data 3.5 Data Sheet for AT-S Type of system AT-S Construction Surface-mounted plastic distribu- tor housing of thermoplastic with transparent viewing door Height 583 mm Width 295 mm Depth 129 mm Weight approx. 8.2 kg Insulation class* Degree of protection IP 65 Colour Grey (RAL 7032)

  • Page 11: Sou2

    3. Technical Data 3.8 Data Sheet for AT-S SOU2 Type of system AT-S SOU2 Construction Surface-mounted plastic distribu- tor housing of thermoplastic with transparent viewing door Height 583 mm Width 295 mm Depth 129 mm Weight approx. 7.8 kg Insulation class* Degree of protection IP 65 Colour...

  • Page 12: Construction And Function

    4. Construction and Function 4. Construction and Function 4.1 Example of Control Cabinet-Construction (AT-S C30) Cable infeed from above Triple deck tension spring installation termi- nal with neutral wire disconnect terminal Lütze mounting system Control unit CU S DC/DC converter.2 AC module Circuit switching modules 30 x SU-S...

  • Page 13: Product Description

    4. Construction and Function 4.2 Product Description 4.3 Operation Modes The AT-S automatic test system is a symbiosis of STAR Different system configurations are used depending on and CEWA GUARD technology, and now also enables the requirements of the site. These standardised configu- the monitoring and specification of switching mode of rations have names like the connected emergency lighting in networks using an...

  • Page 14: Overview Over The Components

    4. Construction and Function 4.4 Overview over the Components 4.4.1 Control Module CU-S The terminal blocks on the module simplify assembly and dismantling; the connections are taken out to a 3-tier- installation-terminal with tension spring-connection. (s. fig on page 14) Connection for blocking 5 freely programmable switch and external...
  • Page 15 4. Construction and Function Communication and control Data exchange • with installed S components and V-CG-S-compatible ballasts (using the cables of the final circuits) RS485 bus • suitable for central or decentral configuration of the SU S and SOU S circuit modules.
  • Page 16 4. Construction and Function Control inputs The 24V analog inputs Z1 ... Z4 are to control the external control panels, a programmable trip of operational functions (e. g. bloc / release system, manual reset, etc.) is given. Optional inputs Z1 - Z4 Comments: No function –...

  • Page 17: Dc/Dc Converter.2

    4. Construction and Function 4.4.2 DC/DC Converter.2 This assembly supplies the CU S+ control unit of the auto- matic test system as well as external electrical operating equipment with 24V and 6V DC voltage. AC feed possible only via the AC supply module. Light-emitting diodes 24 V external •...

  • Page 18: Circuit Change-Over Modules Overview (Su/Sou)

    4. Construction and Function 4.4.3 Circuit change-over modules overview (SU/SOU) SU S+ 2 x 6 A with STAR Technology Number of circuits Rated current per circuit Fuse protection per circuit 10 AT Max. inrush peak current 250 A Max. cable diameter circuit outlets flexible 2.5 mm²...
  • Page 19 4. Construction and Function SU S 2 x 6 A Fuses On the front panel of the change-over module there are – per circuit – 2 output fuses 10 AT / 250 V. The nominal current should not exceed 6 A per circuit! Fuse dimensions: 5 mm x 20 mm, sand filled.
  • Page 20 4. Construction and Function SOU S 2 x 4 A ATTENTION! Fuses Only fuses approved by CEAG Notlichtsysteme GmbH On the front panel of the change-over module there are are permitted to use . – per circuit – 2 output fuses 8 AT / 250 V. The nominal current should not exceed 4 A per circuit! Fuse dimensions: 6.3 mm x 32 mm, sand filled.

  • Page 21: F3 Remote Indication

    4. Construction and Function 4.4.4 F3 remote indication Connection of a remote switch Connections are made as per figure (single-line diagram) as well as field installation diagrams and drawings. The CEAG F3 remote switch is powered via the 24-V volt- age supply system of CEAG sytems.

  • Page 22: External Tls-Bus-Module

    4. Construction and Function 4 .4 .5 External TLS-bus-module This module monitors the switching status of buttons for up to two separate stairwell illuminations and transmitts the particular switching status via a RS-485-busline to the controller of the system AT-S In mains operation the circuits of stairlight and emergency light will be operated according to the settings for the controller CU-S...

  • Page 23: External Dls/3Ph-Bus-Module And Ext. Dls/3Ph-Bus-Module Inverse

    4. Construction and Function 4 .4 .6 External DLS/3Ph-bus-module and Application ext . DLS/3Ph-bus-module inverse Two operation modes are available: This electronic monitoring module acts as a (light-)switch (pure) DLS-mode scan and/or for monitoring of the phases of a mains • power supply (e.
  • Page 24 4. Construction and Function Fig.: DLS/3Ph-bus-module Pos. 1: top connection terminal for the (monitoring) inputs Pos. 2: lower connection terminal Pos. 3: Display-LEDs LED 1 ... 8 lights up when circuit is closed, resp. the monitored supply voltage is present LED E lights up when 24 V DC supply voltage is present LED S...

  • Page 25: Webmodule

    4. Construction and Function 4 .4 .7 Webmodule The webmodule is conform to EN 60950-1 and developed, manufactured and tested according to DIN EN ISO 9001. Technical Data Supply voltage 24 V DC Power consumption < 1.5W Connection RJ 45 Insulation class III, Degree of protection acc.

  • Page 26: Bus-Technology According To Rs 485 Or Cg-S-Bus

    4. Construction and Function 4 .4 .8 Bus-Technology according to RS 485 or ATTENTION! CG-S-Bus An RS485 bus is used for data communication with Bus Topology: linear, double terminated (no spur external bus modules (DLS/3PH oder TLS). lines allowed) . The absolutely essential terminating resistors are included in the control cabinet .

  • Page 27: Label Of At-S

    4. Construction and Function RS485-Bus 4.5 Label of AT-S The following technical data is given on the label of the system: Find the label of the system inside the door. MANUAL CEAG AUtoMAtiC tEst systEM At-s 40071860177 (C) December 2016 www.ceag.de...

  • Page 28: Example Of Installation

    4. Construction and Function 4.6 Example of Installation LNLNLNLNLNLNLNLNPEPE *=3PH DLS/3PH-BUS-Modul address 9 8 7 RS485 X X X +++- - - SEA BSEA B XB1 B2 S1S2 S3 S4 C014 12 24223432 C1 44 54 24VDC Test 24V extern 24V intern 6V intern AC- Versorgung...
  • Page 29 4. Construction and Function T1 T1XK1 K1X K2K2 T2T2 X NN PEPE max.10A max.10A address TLS-BUS-Modul T1 K1 K2 T2 9 8 7 RS485 X X X +++- - - SEA BSEA B XB1 B2 AC power source for safety service AC power source, general General lighting Emergency lighting...

  • Page 30: Transport, Packaging And Storage

    5 Transport, Packaging and Storage 5 Transport, Packaging and Storage 5.2 Transport inspection 5.1 Safety Notes Check delivery on receipt for completeness and for transport damages, immediately. If external damage is WARNING! RISK OF INJURY detected do not accept the delivery, except under protest. There is a risk of injury when transporting or loading 5.3 Packaging due to falling parts .

  • Page 31: Installation

    6 Installation 6 Installation Activation caused by installation failures . • Activation caused by external actions . • Activation caused by capacitive leakages . • 6.1 Safety Notes When designing and executing, it is important to use the right RCD . Please attend to the following when using RCDs in the network supplies of systems: WARNING! RISK OF INJURY Improper mounting and installation can cause...

  • Page 32: Installation

    6 Installation 6.3 Installation Isolate all connecting cables and lock them out (e. g. by • removing all fuses and proper securing of the mains supply distribution board using warning signage and/or locks). Run the connecting cables to the control cabinet posi- •...

  • Page 33: Connection To Mains Of Substations At-S S

    6 Installation 6.4.2 Connection to mains of substations AT-S ATTENTION! AT S S substations are supplied from the power supply of their associated AT-S system (pos. 2). An outgoing Never fit or remove SU S modules in the On distributor (part no. 400 71 347 160) can be used for three condition! Deactivate a SU S module at the CU-S sinlge-phase supplies or one three-phase supply.

  • Page 34: Dls/3Ph-Bus-Module

    6 Installation 6.6.1 DLS/3Ph-Bus-Module 6.6.2 TLS-Bus-Module If possible these modules should be installed direct in If possible these modules should be installed direct in the sub-distribution boards which supply the associated the sub-distribution boards which supply the associated circuits (for the general lighting or stairwell lighting). This circuits (for the general lighting or stairwell lighting).

  • Page 35: Ceag 3-Phase Monitors With 24V Current Loop

    6 Installation 6.6.3 CEAG 3-phase monitors with 24V current loop The connection in the AT-S control cabinet is made at the 3-tier terminal block (S3 and S4) for external connections. Schematic of a CEAG 3-phase monitor with a 24V control loop for emergency lighting request with differential loop monitoring for...

  • Page 36: Commissioning And Other Work

    7 Commissioning and other work 7 Commissioning and other work Disconnect the connecting cables for the mains supply. • Link the connections L and N of the switch cabinet • at the terminals of the mains supply or outgoing 7.1 Checking all connections distributors.

  • Page 37: Checking / Replacing Of Fuses

    7 Commissioning and other work 7.4 Checking / replacing of fuses 7.5 Checking and replacing internal modules The fuses for the mains power supply are located in the Before a control or exchange of internal modules the related load disconnectors. system must be released by activating the corresponding The final circuits are also fused in the SU S modules, and...

  • Page 38: Operating

    8 Operating 8 Operating 8.2 General information about operating A AT-S system is operated at several different levels. First, 8.1 Safety Notes a distinction must be made between: operating and monitoring the system during opera- • tion (test mode or normal operation). WARNING! RISK OF INJURY! and setting up the system with the requirements •...

  • Page 39: Controls And Displays On The Modules

    8 Operating 8.3 Controls and displays on the modules 8.3.1 Control module CU-S The operation of the control module is described in detail All of the modules in the switch cabinet have LEDs that in the following pages. indicate the operational status of the assigned functions. Red LEDs indicate that the assigned function is in fault or 8.3.2 DC/DC Converter that a malfunction has occured.

  • Page 40: Operating The Cu S + Control Module

    8 Operating 8.4 Operating the CU S control module The control module can be programmed to assign func- tions to the 3 right-hand function buttons F1 ... F3; e. g. the first button F 1 can be assigned the function manual reset.
  • Page 41 8 Operating The <ok> key is used to confirm a selection. Pressing the menu key exits the corresponding menu item and the changes are not stored in the controller´s nonvolatile memory; the controller software usually returns to the next higher menu. The <ESC>...
  • Page 42 8 Operating If password protection is activated, • Main menu Test & status menu then only the main screen and the main menu options “1 Test and Status Menu” and “2 Block ,Reset” are acces- 1 .1 sible without entering a password. Start functiontest Test &...
  • Page 43 8 Operating Block, Reset DLS-/TLS setup Memory card 4 .1 2 .1 7 .1 Search DLS/TLS . . . Block device Search logbook 4 .2 2 .2 7 .2 Text assignment Release device Erase logbook 4 .3 2 .3 7 .3 TLS times Manual reset...

  • Page 44: Menu 1: "Test & Status Menu

    8 Operating 8.4.1 Menu 1: “Test & Status Menu”  <ok> queried and shown on the display following Overview: Start functiontest the function test lead time of 0 s to 900 Menu 1.1: Request in view of the of station Sum failure info Main menu s, settable in the basic settings/function...
  • Page 45 8 Operating Overview: Main menu Submenu 1.5 depends on the device DLS+3Phase monit. 1 <ok> Start functiontest Test & status menu (DLS/3PhW or TLS) that is being addressed 1 2 3 4 5 L1 L2 L3 Menu 1.5: Sum failure info Block &...

  • Page 46: Menu 2: "Block, Reset

    8 Operating 8 .4 .2 Menu 2: “Block, reset” <ok> initiates the function: <ok> Overview: This device Block device Release device All functions are cancelled; Menu 2.1: all devices Main menu Manual reset all outputs will be isolated! Device address Test &...

  • Page 47: Menu 3: "Basic Settings

    8 Operating 8 .4 .3 Menu 3: “Basic settings” Overview:  Use the  keys to toggle between  <ok> The currently selected Language Main menu “Language: National language” Menu 3.1: language is displayed Date & time Functiontest and “Language: english” Test &...
  • Page 48 8 Operating Overview: Activating / deactivating the “Manual  <ok> Manual reset Date & time reset” option Menu 3.5: Main menu deactivated Functiontest (see Menu 2.3 “Manual reset”) Test & status menu Delay time mains return  Toggle between “activated” and “de- Block,reset Manual reset Basic settings...
  • Page 49 8 Operating Overview: Select the system or fault messages which Buzzer setup Manual reset  <ok> activate the buzzer in the switch cabinet. Selective EmgcyOper. Main menu Ready Menu 3.8: Relay setup A standard setting according to DIN VDE Mains failure S3/S4 Test &...
  • Page 50 8 Operating Overview: <ok> <Menu> finishes the entry and the Buzzer setup Search substation ... Menu 3.11: following display appears: Display setup Main menu Group no.: Timer setup Substation Device addresse:01 Test & status menu Substation setup Block,reset S1/S2-mode: Slave Version Z410C etc.
  • Page 51 8 Operating Overview: This option can be used to assign functions <ok> Option input Substation setup Connection to BMS Menu 3.14: to the option inputs (Z1 ... Z4 on the control Main menu No function Function keys module); the functions are executed as Switch Test &...
  • Page 52 8 Operating  <ok> Password: Function keys Overview:  Select the “deactivated” or “acti- Optional inputs Menu 3.16: deactivated vated” setting with keys Main menu Serialnumber & type Password (6 digits) Password protection Test & status menu etc. Block,reset When “activated” is selected the pass- Basic settings DLS/TLS Setup word prompt also appears:...

  • Page 53: Menu 4: "Dls/Tls Setup

    8 Operating 8.4.4 Menu 4: “DLS/TLS setup” Overview:  <ok>: The search result is accepted; Menu 4.1: Search DLS/TLS ... Find address: Text assignment the parameters will be used by the <ok> Search result Main menu TLS times CU S for the controller Test &...

  • Page 54: Menu 5: "Circuit Setup

    8 Operating 8.4.5 Menu 5: “Circuit setup” Menu 5.1:  Successive selection of the installed NID07 00 00 C2 62 11 Overview: Deactivate module Search ext. modules  <ok> modules with  Module Main menu Text assignment Numbering is consecutive. Type: SOU S+ 2x4A DLS/TLS-Assignment Test &...
  • Page 55 8 Operating Overview: Menu 5.4:  Select line 1, 2, 3 or the input fields in Module number Deactivate module line 1 with  Search ext. modules <ok> Maintained light (Mains) Main menu Text assignment  Successive selection of module and Maintained light (Emer.) Test &...

  • Page 56: Menu 6 "Luminaire Setup

    8 Operating 8.4.6 Menu 6 “Luminaire setup”  Select line 1 or the input fields in line Overview:  <ok> Module8 circuit:2  Add / remove 1 with  Menu 6.1: Luminaire search ...5...10...15...20 Main menu Text assignments  Successive selection of module and -—————————- Test &...
  • Page 57 8 Operating Overview:  Select the input fields in line 1 with Add / remove  <ok> Module8 circuit:2  Luminaire search Select input field with  Menu 6.4: Main menu ...5..10..15..2 Text assignments  The displays and input options depend s.Stromkreis DLS/TLS Test &...

  • Page 58: Menu 7 "Logbooksetup

    8 Operating 8.4.7 Menu 7 “Logbooksetup”  <ok>  Select the log book entries with  Overview: 11.05.12 12:30:00 Search logbook Menu 7 .1: – Line 1: displays date and time for the Erase logbook Event Main menu Save configuration displayed event Line 3 Test &...

  • Page 59: Failures

    9 Failures should be around 95% to achieve a good screen. At 60% Failures and below there is no guarantee of reliable immunity. As a basic rule: Stop device with the main switch when failures occur • which can cause damage to persons, to property and/or to operational safety.

  • Page 60: Maintenance / Checking

    10 Maintenance / Checking 10 Maintenance / Checking Maintenance and repair work at the Automatic Test System can be done by the customer service of CEAG Notlichtsysteme GmbH at any time . (s . enclosed Customer Service Order) . 10.1 Safety Notes Our customer service locations can be found all over Germany, see the enclosed map „Addresses: CEAG WARNING! RISK OF INJURY!

  • Page 61: Enabling Of End Circuits With Maintenance Work

    10 Maintenance / Checking 10.3 Enabling of end circuits with maintenance work Block the system via the control unit (figure). (menu item 8.4.2) <ok> <ok> initiates the function: This device Block device Release device All functions are cancelled; Menu 2.1: all devices Manual reset all outputs will be isolated!

  • Page 62: Appendix

    Appendix Appendix Appendix A: Overview of terminal assignments System: AT S C..., AT S S... MANUAL CEAG AUtoMAtiC tEst systEM At-s 40071860177 (C) December 2016 www.ceag.de...

  • Page 63: Appendix B: Vde Requirements For Telecommunication Contacts And Buzzers

    Appendix Appendix B: VDE requirements for telecommunication contacts and buzzers Default setting AT-S Notes / Comments Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Designation Buzzer C0/14/12 C0/24/22 C0/34/32 C1/44 C1/54 Ready for operation means: AT-S blocked and external power source for Ready for operation safety purposes ready for operation when detected via Z1 - Z4.

  • Page 64: Appendix C: Location Plan For The Luminaires

    Appendix Appendix C: Location plan for the luminaires MANUAL CEAG AUtoMAtiC tEst systEM At-s 40071860177 (C) December 2016 www.ceag.de...

  • Page 65: Appendix D: Installation Example Monitoring Modules

    Appendix Appendix D: Installation example monitoring modules V-CG-S 4 – 400 W V-CG-SE 4 – 400 W Monitoring Module Monitoring Module with Control Input UV-A positive logic inverted logic MANUAL CEAG AUtoMAtiC tEst systEM At-s 40071860177 (C) December 2016 www.ceag.de...
  • Page 66 Appendix V-CG-SB Monitoring module V-CG-SUW Monitoring module with DALI control input with change over unit Switch-/dimming unit e.g. day light sensor external DALI-controller incl. DALI-EVG incl. DALI-EVG max. 1m! incl. DALI-EVG 230V UV-A Requirements for connecting of electronic control Likewise, for all LED control gears a confirmation gears in fluorescent lamps or electronic control gears according to EN 61000-3-2 Point 7 .3 a .) is also man- for LEDs to AT-S...

  • Page 67: Appendix E: Ceag Central Customer Service

    Appendix Appendix E: MANUAL CEAG AUtoMAtiC tEst systEM At-s 40071860177 (C) December 2016 www.ceag.de...
  • Page 68 At Eaton, we’re energized by the challenge of powering a world that demands more. With over 100 years experience in electrical power management, we have the expertise to see beyond today. From groundbreaking products to turnkey design and engineering services, critical industries around the globe count on Eaton.

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