Nordson Pro-Meter S-Series Customer Product Manual
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Nordson Pro-Meter S-Series Customer Product Manual

Nordson Pro-Meter S-Series Customer Product Manual

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Pro-Meter
S-Series Dispensers
Customer Product Manual
Part 1075653--06
Issued 10/11
NORDSON CORPORATION  AMHERST, OHIO  USA

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  • Page 1 Pro-Meter S-Series Dispensers Customer Product Manual Part 1075653--06 Issued 10/11 NORDSON CORPORATION  AMHERST, OHIO  USA...

  • Page 2: Table Of Contents

    555 Jackson Street Amherst, OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2008. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
  • Page 3 6/09 Add procedure for converting S15 dispenser to 5- and 10-cc output 6/10 Add Dispenser, T/C Pro-Meter S100, ARW 8/11 Add Dispenser, Pro-Meter, S100, HTD, ARW 10/11 Add new proximity plate part numbers. Part 1075653- -06 E 2011 Nordson Corporation...
  • Page 4 Change Record Part 1075653- -06 E 2011 Nordson Corporation...

  • Page 5: Safety

    Wear electrically conductive gloves or a grounding strap connected to the gun handle or other true Use of Nordson equipment in ways other than those described earth ground. Do not wear or carry metallic objects such as in the documentation supplied with the equipment may result in jewelry or tools.

  • Page 6: High-Pressure Fluids

    If you must use halogenated hydrocarbon infection, bacterial growth will flourish. The treatment that solvents, contact your Nordson representative for information doctors recommend for an injection injury to the hand includes about compatible Nordson components.

  • Page 7: Description

    Pro-Meter S-Series Dispensers Description Nine Pro-Meter S-Series dispensing meters are available: See Figure 1. The Pro-Meter S-Series dispensing S15 water-conditioned, 120v and 240v heated meters are designed for high-speed application of S35 water-conditioned, 120v and 240v heated single-component materials. A closed-coupled dispense...

  • Page 8: Theory Of Operation

    Pro-Meter S-Series Dispensers Theory of Operation Refill Phase See Figure 2. During the refill phase, the actuator Positive pressure from the Rhino bulk unloader fills the retracts. The material inlet valve opens. Material flows metering cylinder. As the linear actuator retracts, from the unloader and fills the metering cylinder.

  • Page 9: Specifications

    Maximum Fluid Working Pressure 206 bar (3000 psi) Maximum Continuous Fluid Output Pressure 110 bar (1600 psi) Note: Contact the Nordson Automotive Systems Group Engineering department if higher fluid output pressures are required. Maximum Flow Rate 5 cc/sec 10 cc/sec 20 cc/sec (0.31 in.
  • Page 10 Pro-Meter S-Series Dispensers PRO-METER S 15 and S35 5.288 in. WATER-CONDITIONED DISPENSER (13.43 cm) 6.509 in. 4.060 in. (16.53 cm) (10.31 cm) ALLEN-BRADLEY ULTRA 3000 CABLE CONNECTORS 15 CC: 21.67 in. 1.300 in. 1.300 in. (55.04 cm) (3.3 cm) (3.3 cm) 0.2503...
  • Page 11 Pro-Meter S-Series Dispensers PRO-METER S 15 and S35 5.242 in. HEATED DISPENSERS (13.31 cm) 6.509 in. 4.060 in. (16.5 cm) (10.31 cm) ALLEN-BRADLEY ULTRA 3000 CABLE CONNECTORS 2X 0.250 DOWEL PIN HT 15 CC: 21 in. 1.300 in. 1.300 in.
  • Page 12 Pro-Meter S-Series Dispensers PRO-METER S-100 5.64 in. WATER-CONDITIONED AND (14.31 cm) STAINLESS STEEL DISPENSERS 7 in. 4.56 in. (17.78 cm) (11.58 cm) Water Cond: 1.300 in. 31 in. 1.300 in. (3.3 cm) (78.74 cm) (3.3 cm) 0.2503 0.2501 DOWEL PIN...
  • Page 13 Pro-Meter S-Series Dispensers PRO-METER S-100 5.64 in. HEATED AND STAINLESS (14.31 cm) 7 in. STEEL HEATED DISPENSERS (17.78 cm) 4.56 in. (11.58 cm) Heated: 31.52 in. 1.300 in. 1.300 in. (80 cm) (3.3 cm) (3.3 cm) 0.2503 Stainless 0.2501 DOWEL PIN...

  • Page 14: Installation

    Connect the cord set (12) NOTE: HEATED VERSIONS ONLY: to the controller. Read and understand these procedures before installing a Pro-Meter S-Series dispenser into Connect the Material, a system. Contact a local Nordson representative regarding these procedures if necessary. Air, and Water Lines Installing a Pro-Meter S-Series meter is 1.
  • Page 15 Pro-Meter S-Series Dispensers WATER-CONDITIONED HEATED Figure 7 Typical Connections Part 1075653--06 E 2011 Nordson Corporation...

  • Page 16: Connect A Stainless Steel Dispenser

    Pro-Meter S-Series Dispensers Connect a Stainless Steel Dispenser to the System Air Purge Circuit. See Figures 8 and 9. Stainless Steel dispensers must be connected to the system Air Purge circuit. NEEDLE VALVE REGULATOR J-BOX SUPPLY AIR DUMP CONTAINER Figure 8...
  • Page 17 Pro-Meter S-Series Dispensers Refer to the interconnect drawings provided with the System Documentation and to Rhino SD2/XD2 ARW Air Circuit Module instruction sheet 1077884 for more data. J-BOX SUPPLY GAGE METERING INDICATOR VALVE GAGE PORT REGULATOR ARW DUMP CONTAINER Figure 9...

  • Page 18: Operation

    Refer to the controller manual for more information. system manual that shipped with the system or contact a Nordson representative for information about the 4. Turn off the controller. Refer to the controller manual operation of a specific component.

  • Page 19: Maintenance

    Pro-Meter S-Series Dispensers Maintenance WARNING: Allow only qualified personnel to NOTE: The frequencies listed in Table 4 are only perform the following tasks. Follow the safety guidelines. Always perform preventive maintenance procedures according to your facility maintenance instructions in this document and all other schedule.

  • Page 20: Water Treatment

    Pro-Meter S-Series Dispensers Water Treatment Biocide Water Treatment The temperature conditioning section is constructed of Do not use the following Biocides: the following materials. Always refer to this list if different water, corrosion inhibitors or biocides other than those oxidizers, such as chlorine, bromine, hydrogen listed in the following sections are used.
  • Page 21 Pro-Meter S-Series Dispensers Table 5 Water Types Water Description 1. Distilled No minerals and chemicals Lacks the nutrients necessary to support biological growth and the minerals that wear away at system components Neutral nature reduces interaction with additives used to protect the system...

  • Page 22: Troubleshooting

    Follow the safety problems that you may encounter. If you cannot solve the problem with the information given here, contact your instructions in this document and all other local Nordson representative for help. related documentation. Problem Possible Cause...

  • Page 23: Repair

    Keep the items listed in Table 6 on hand when This section only covers procedures for shop repairs. performing repairs. Depending upon the mounting configuration, it may be possible to make some repairs without removing the Pro-Meter S-Series dispenser from the system. Table 6 Consumable Items Item Part Application...

  • Page 24: Linear Actuator

    Pro-Meter S-Series Dispensers Linear Actuator See Figure 10 and use the following procedure to 5. Install the proximity plate (4) onto the linear replace the linear actuator. actuator (1) and housing flange (9) using the screws (8). Tighten the screws to 10 ft-lb (13.5 Nm).
  • Page 25 Pro-Meter S-Series Dispensers 5 CC PROXIMITY SENSOR SETTING 10 CC PROXIMITY SENSOR SETTING 15 CC PROXIMITY SENSOR SETTING Figure 10 Linear Actuator and Proximity Sensor Repairs Part 1075653--06 E 2011 Nordson Corporation...

  • Page 26: Proximity Sensors

    Pro-Meter S-Series Dispensers Proximity Sensors Adjust the Refill Proximity Sensor Use the following procedure to replace and adjust a proximity sensor. The retract proximity sensor is used in CAUTION: To prevent damage to the proximity this procedure. The procedures for replacing the refill sensor when performimg step 1, do not thread it and extend proximity sensors are typical.
  • Page 27 Pro-Meter S-Series Dispensers TYPICAL FOR EXTEND 10.16--15.24 mm PROXIMITY SENSOR (0.040--0.060) RETRACT PROXIMITY SENSOR NOTE: When setting the gap for (NORAMLLY CLOSED) the retract and extend proximity sensors, push the arm toward ANTI-ROTATE the sensor to remove backlash. ARM STOP PIN...

  • Page 28: Hydraulic Section

    Pro-Meter S-Series Dispensers Hydraulic Section Replace the Inlet Valve See Figure 12 and use the following procedure to WARNING: Depressurize the dispense system replace the inlet valve. before making any repairs to the hydraulic section. NOTE: Depending upon the mounting configuration,...
  • Page 29 Pro-Meter S-Series Dispensers Figure 12 Inlet and Outlet Valve Repair Part 1075653--06 E 2011 Nordson Corporation...

  • Page 30: Remove The Gland And Plunger Assemblies

    Pro-Meter S-Series Dispensers Remove the Gland Install the Gland and Plunger Assemblies and Plunger Assemblies NOTE: The following procedure requires the use of an NOTE: The following procedure requires the use of an arbor press and a 3/16-in. spanner wrench.
  • Page 31 Pro-Meter S-Series Dispensers Figure 13 Plunger and Gland Assembly Repairs Part 1075653--06 E 2011 Nordson Corporation...

  • Page 32: Rebuild The Packing Gland

    Pro-Meter S-Series Dispensers Rebuild the Packing Gland NOTE: This procedure requires the use of either a 4. Coat the bore (8) of the packing gland housing with hydraulic or an arbor press to remove the internal parts O-ring lubricant (9).
  • Page 33 Pro-Meter S-Series Dispensers SCRAPER RING SHARP EDGE DOWN BRASS SEAL RETAINER SLIGHTLY PACKING GLAND HOUSING BELOW PACKING GLAND HOUSING Figure 14 Replacing the Internal Parts of the Packing Gland Part 1075653--06 E 2011 Nordson Corporation...

  • Page 34: Replace The Thermostat

    Pro-Meter S-Series Dispensers Replace the Thermostat Replace a Heater Cartridge 1. See Figure 16. Remove the screws (14) securing 1. See Figure 15. Remove the screws (1) securing the the bottom cover (1) to the heater box (12) and side cover (2) to the heater box (6).
  • Page 35 Pro-Meter S-Series Dispensers WIRE ROUTING FOR HEATER CARTRIDGES AND RTD 120 VOLT CIRCUIT 240 VOLT CIRCUIT TYPICAL CRIMP TYPICAL CRIMP CONNECTORS CONNECTORS HEATER CARTRIDGE HEATER CATRIDGE HEATER CARTRIDGE HEATER CATRIDGE HEATER CATRIDGE HEATER CARTRIDGE HEATER CARTRIDGE HEATER CATRIDGE WIRE 2...

  • Page 36: Parts

    Pro-Meter S-Series Dispensers Parts Standard Dispensers See Figures 17 and 18. Refer to the parts list that begins To order parts, call the Nordson Customer Service on page 34. Center or your local Nordson representative. Figure 17 S15, S35, and S100 Standard Dispenser Parts...
  • Page 37 Pro-Meter S-Series Dispensers S35 and S100 PART OF 29 THESE PARTS ARE APPLICATION-SPECIFIC. THESE PARTS ARE INCLUDED WITH GUN OR MANIFOL Figure 18 S15, S35, and S100 Standard Dispenser Parts (Continued) Part 1075653--06 E 2011 Nordson Corporation...
  • Page 38 Pro-Meter S-Series Dispensers Item Part Part Part Part Description Note — 1084783 Dispenser, T/C Pro-Meter S15 1084793 Dispenser, T/C Pro-Meter S35 1084784 Dispenser, T/C Pro-Meter S100 1101916 Dispenser, T/C Pro-Meter S100, ARW 1070117 1070117 1068803 1068803 S Screw, stop, plunger...
  • Page 39 Pro-Meter S-Series Dispensers Item Part Part Part Part Description Note — 1084783 Dispenser, T/C Pro-Meter S15 1084793 Dispenser, T/C Pro-Meter S35 1084784 Dispenser, T/C Pro-Meter S100 1101916 Dispenser, T/C Pro-Meter S100, ARW -- -- -- -- -- -- -- --...

  • Page 40: S15 120/240 Volt Heated Dispensers

    Pro-Meter S-Series Dispensers S15 120/240 Volt Heated Dispensers See Figures 19 and 20. Refer to the parts list that on page 38. PART OF 9 PART OF 9 THESE PARTS ARE APPLICATION SPECIFIC. THESE PARTS ARE INCLUDED WITH GUN OR MANIFOLD...
  • Page 41 Pro-Meter S-Series Dispensers Figure 20 S15 120/240 Volt Heated Dispenser Parts (Continued) Part 1075653--06 E 2011 Nordson Corporation...
  • Page 42 Pro-Meter S-Series Dispensers Item Part Part Description Note 1083509 Dispenser, assembly, Pro-Meter S15, 120V — 1083540 Dispenser, assembly, Pro-Meter S15, 240V 1073676 1073676 S Actuator, linear 1073373 1073373 S Plate, mount 982006 982006 S Screw, socket, M8 x 20 1600421...
  • Page 43 Pro-Meter S-Series Dispensers Item Part Part Description Note 1083509 Dispenser, assembly, Pro-Meter S15, 120V — 1083540 Dispenser, assembly, Pro-Meter S15, 240V 1078561 1078561 S Thermostat, open on rise, 190 deg, 10 amp 983520 983520 S Washer, lock, M, internal, M3...

  • Page 44: S35 120/240 Volt Heated Dispensers

    Pro-Meter S-Series Dispensers S35 120/240 Volt Heated Dispensers See Figures21 and 22. Refer to the parts list that begins on page 42. PART OF 9 THESE PARTS ARE APPLICATION SPECIFIC. THESE PARTS ARE INCLUDED WITH GUN OR MANIFO Figure 21...
  • Page 45 Pro-Meter S-Series Dispensers Figure 22 S35 120/240 Volt Heated Dispenser Parts (Continued) Part 1075653--06 E 2011 Nordson Corporation...
  • Page 46 Pro-Meter S-Series Dispensers Item Part Part Description Note 1082522 Dispenser, assembly, Pro-Meter S35, 120V — 1082523 Dispenser, assembly, Pro-Meter S35, 240V 1073675 1073675 S Actuator, linear 1070791 1070791 S Plate, mount 982006 982006 S Screw, socket, M8 x 20 1600422...
  • Page 47 Pro-Meter S-Series Dispensers Item Part Part Description Note 1082522 Dispenser, assembly, Pro-Meter S35, 120V — 1082523 Dispenser, assembly, Pro-Meter S35, 240V 1078561 1078561 S Thermostat, open on rise, 190 deg, 10 amp 983520 983520 S Washer, lock, M, internal, M3...

  • Page 48: S100 120/240 Volt Heated Dispensers

    Pro-Meter S-Series Dispensers S100 120/240 Volt Heated Dispensers See Figures 23 and 24. Refer to the parts list that begins on page 46. PART OF 9 THESE PARTS ARE APPLICATION SPECIFIC. THESE PARTS ARE INCLUDED WITH GUN OR MANIFO Figure 23...
  • Page 49 Pro-Meter S-Series Dispensers Figure 24 S100 120/240 Volt Heated Dispenser Parts (Continued) Part 1075653--06 E 2011 Nordson Corporation...
  • Page 50 Pro-Meter S-Series Dispensers Item Part Part Part Part Description Note — Dispenser, assembly, 1082524 Pro-Meter S100, 120V Dispenser, assembly, 1082525 Pro-Meter S100, 240V 1600415 Dispenser, Pro-Meter, S100, HTD, 120V, ARW 1600416 Dispenser, Pro-Meter, S100, HTD, 240V, ARW 1073678 1073678 1073678...
  • Page 51 Pro-Meter S-Series Dispensers Item Part Part Part Part Description Note — Dispenser, assembly, Pro-Meter S100, 1082524 120V Dispenser, assembly, Pro-Meter S100, 1082525 240V 1600415 Dispenser, Pro-Meter, S100, HTD, 120V, ARW 1600416 Dispenser, Pro-Meter, S100, HTD, 240V, ARW 982392 982392 982392...

  • Page 52: Kits

    Pro-Meter S-Series Dispensers Kits The following kits are available for a remote-mount outlet valve. Packing Glands Part Description 1080997 Kit, Plunger rod packing gland complete, 15 cc & 35 cc meter 1080998 Kit, Plunger rod packing gland Internal components only, 15 cc & 35 cc meter...

  • Page 53: Application-Specific Components

    Transducer, 3000 psi 1084753 Transducer, 1000 psi 1084754 Transducer, 500 psi Tools Keep the applicable tools on hand to aid in repairing the Pro-Meter S-Series dispensers: Part Description 1080991 Removal Arbor, packing gland internal parts, 0.75-inch plunger 1070474 Insertion tool, packing gland internal parts, 0.75-inch plunger 1080990 Removal Arbor, packing gland internal parts, 1.25-inch plunger...
  • Page 54 Pro-Meter S-Series Dispensers Notes: Part 1075653--06 E 2011 Nordson Corporation...
  • Page 55 PIN 2 PIN 2 ”SMC” RTD (4 WIRE) 24VDC COM PIN 3 PIN 3 AIR SWIRL 24VDC COM PROPORTIONAL VALVE SIGNAL PIN 4 PIN 4 ”FESTO” CONNECTOR PIN--OUT + 24VDC Pro-Meter S-Series J-Block Schematic Part 1075653--06 E 2011 Nordson Corporation...

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