Spellman PTV Series Instruction Manual
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Spellman PTV Series Instruction Manual

High voltage power supply
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High Voltage Power Supply
SPELLMAN
HIGH VOLTAGE ELECTRONICS
CORPORATION
475 Wireless Blvd.
Hauppauge, New York, 11788
+1(631) 630-3000*FAX: +1(631) 435-1620*
E-mail:
sales@spellmanhv.com
Website: www.spellmanhv.com
PTV MANUAL
PTV SERIES
MODEL :
SERIAL# :
DATE :
R
118013-001 Rev B

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  • Page 1 PTV SERIES High Voltage Power Supply MODEL : SERIAL# : DATE : SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION 475 Wireless Blvd. Hauppauge, New York, 11788 +1(631) 630-3000*FAX: +1(631) 435-1620* E-mail: sales@spellmanhv.com Website: www.spellmanhv.com PTV MANUAL 118013-001 Rev B...
  • Page 2 UL/CUL recognized, File E148969 (up to 5kV only). Corporate Headquarters www.spellmanhv.com 128007-001 REV. H Hauppauge, New York USA Spellman High Voltage is an ISO 9001:2008 and ISO 14001:2004 registered company +1-631-630-3000 FAX: +1-631-435-1620 e-mail: sales@spellmanhv.com Copyright © 2002 Spellman High Voltage Electronics Corp.
  • Page 3 Collector w/1kΩ pull up to +5Vdc, transistor on =OVP Signal Return Signal Return Corporate Headquarters www.spellmanhv.com 128007-001 REV. H Hauppauge, New York USA Spellman High Voltage is an ISO 9001:2008 and ISO 14001:2004 registered company +1-631-630-3000 FAX: +1-631-435-1620 e-mail: sales@spellmanhv.com Copyright © 2002 Spellman High Voltage Electronics Corp.
  • Page 4 CAUTION notes in the text indicate procedures to be followed to avoid possible damage to equipment. Copyright © 2000, Spellman High Voltage Electronics Corporation. All Rights Reserved. This information contained in this publication is derived in part from proprietary and patent data. This information has...
  • Page 5 WICHTIGE SICHERHEITSHINWEISE SICHERHEIT DIESES HOCHSPANNUNGSNETZTEIL ERZEUGT LEBENSGEFÄHRLICHE HOCHSPANNUNG. SEIN SIE SEHR VORSICHTIG BEI DER ARBEIT MIT DIESEM GERÄT. Das Hochspannungsnetzteil muß immer geerdet sein. Berühren Sie die Stecker des Netzteiles nur, wenn das Gerät ausgeschaltet ist und die elektrischen Kapazitäten des Netzteiles und der angeschlossenen Last entladen sind. Die internen Kapazitäten des Hochspannungsnetzteiles benötigen ca.
  • Page 6 PRECAUTIONS IMPORTANTES POUR VOTRE SECURITE CONSIGNES DE SÉCURITÉ ETTE ALIMENTATION GÉNÈRE DES TENSIONS QUI SONT DANGEUREUSES ET PEUVENT ÊTRE FATALES OYEZ EXTRÊMENT VIGILANTS LORSQUE VOUS UTILISEZ CET ÉQUIPEMENT Les alimentations haute tension doivent toujours être mises à la masse. Ne touchez pas les connectiques sans que l’équipement soit éteint et que la capacité à la fois de la charge et de l’alimentation soient déchargées.
  • Page 7 IMPORTANTI PRECAUZIONI DI SICUREZZA SICUREZZA QUESTO ALIMENTATORE GENERA TENSIONI CHE SONO PERICOLOSE E POTREBBERO ESSERE MORTALI. PONI ESTREMA CAUTELA QUANDO OPERI CON QUESO APPARECCHIO. Gli alimentatori ad alta tensione devono sempre essere collegati ad un impianto di terra. Non toccare le connessioni a meno che l’apparecchio sia stato spento e la capacità interna del carico e dell’alimentatore stesso siano scariche.

  • Page 8: Table Of Contents

    Table of Contents PAGE 1. INTRODUCTION Description of the PTV Series ................1 PTV Specifications ....................1 Standard Features....................2 Options.........................2 Interpreting the Model Number ................2 2. INSPECTION & INSTALLATION Initial Inspection ....................3 Mechanical Installation..................3 3. OPERATING INSTRUCTIONS Operation ......................5 Standard Features....................6 4. PRINCIPLES OF OPERATION AC to DC Rectifier and Associated Circuits ............10...
  • Page 9 8. FACTORY SERVICE Warranty Repairs ....................17 Factory Service Procedures .................17 Ordering Options and Modifications ..............17 Shipping Instructions ...................17 APPENDIX Specification Controls (Custom Models Only) PTV MANUAL 118012-001 REV B...

  • Page 10: Introduction

    0-10VDC corresponding to 0-100% of output 1.2. Consult Spellman Sales Department for higher voltage. power capabilities of the PTV series (up to 600W peak). 1-10VDC corresponding to 0-100% of output The standard warranty applies to the PTV modules. current. Consult factory about the warranty for custom PTV (Other scale factors available).

  • Page 11: Standard Features

    For price and retrofit arrangements, contact the Spellman Sales Department. 1.3 Standard Features CODE DISCRIPTION The PTV series incorporates several standard features • Floating Ground designed to optimize user operation. • 220VAC Single Phase Input Slow Start: Provides a gradual increase in high voltage output until the maximum set point is reached.

  • Page 12: Inspection & Installation

    2.2 Mechanical Installation procedures are recommended. For safe The PTV series module power supplies are operation, please follow the step-by-step designed for installation into existing or newly procedures described in Chapter 3, Operating developed OEM equipment. The power supply Instructions.
  • Page 13 .750 6-32 Threaded Inserts (16 Places) .500" TYP 8.00" TYP .500" TYP 1.50" Heatsink Danger Label IEC 320 TYPE Signal Input Conn. AC Connector Molex: 03-09-2091 .50" .50" Line Filter / Fuse (9 Position Plug) 115VAC Input (220VAC Optional) All Mounting Dimensions Pin No.

  • Page 14: Operating Instructions

    Chapter 3 Operating Instructions For initial turn-on, program the voltage and 3.1 Operation current for zero output. Connect the enable/disable signal to disable. WARNING The input power cable may now be connected to THIS EQUIPMENT GENERATES the AC power line. DANGEROUS VOLTAGES THAT MAY BE Enable the power supply via the enable/disable FATAL.

  • Page 15: Standard Features

    See Figure 3.4 for Spellman application engineers are available to assist in recommended interface circuits. interface circuitry design. All interface cables should be WARNING properly shielded.
  • Page 16 10 MEG 0-10VDC = 0-100% OUTPUT PS COMMON VOLTAGE CONTROL 10 MEG 0-10VDC = 0-100% OUTPUT PS COMMON CURRENT CONTROL Figure 3.2A Remote Programming Via Voltage Source ____________________________________________________________________________________ 100 OHM +10.35V FULLY COUNTER-CLOCKWISE = 0 FULLY CLOCKWISE = 100% OUTPUT >...
  • Page 17 10k OHM VOLTAGE MONITOR 0-10VDC = 0-100% OUTPUT VOLTAGE PS COMMON 10k OHM CURRENT MONITOR 0-10VDC = 0-100% OUTPUT CURRENT PS COMMON Figure 3.3 Remote Monitoring ____________________________________________________________________________________ 10k OHM NOT TO BE USED FOR SAFETY INTERLOCK OR SAFETY RELATED HV SHUTDOWN OPEN = HV ON CLOSED = HV OFF THE LOGIC FOR HV ON CAN BE INVERTED...
  • Page 18 TRANSISTOR ON = 1k OHM OVP LATCHED LED ON = POWER SUPPLY ON (NO OVP) PS COMMON NOTE: NOT TO BE USED FOR SAFETY INDICATION FOR THE PRESENCE (OR LACK THERE OF) OF HIGH VOLTAGE Figure 3.5 OVP / Power Supply On Indicator PTV MANUAL 118012-001 REV B...

  • Page 19: Principles Of Operation

    35-65KHz depending on model. Control of the resonant circuit output is done by The PTV series can operate from 115VAC +/- 10% or the low voltage control circuits, and are isolated by an 220VAC +/- 10%. (Alternate input voltage ranges can be isolated pulse transformer.

  • Page 20: Control Circuits

    4.5 Options regulators generate +/- 15V and 10VDC. Due to the variations of models and options provided in the PTV series, details of actual circuits used may differ slightly from above descriptions. Consult Spellman’s Engineering Department for questions regarding the principles of operations for the PTV series.

  • Page 21: Options

    5.3 No Slow Start Spellman welcomes the opportunity to tailor units to fit The no slow start option causes the output voltage of the your requirements or to develop new products for your power supply to rise (within 50 msec) to the rated voltage applications.
  • Page 22 Possible FG termination circuits To internal high voltage return circuits. Shipped with external jumper. Pin 2 internally connected to power supply chassis. CR1- Polarity dependent on IMPORTANT: Power dissipation output voltage polarity. Zener in CR1 should not exceed 1W. voltage is 15V standard. Up This can be accomplished by to 50V is available.

  • Page 23: Maintenance

    Spellman Customer Service Department. Test equipment, including an oscilloscope, a high impedance voltmeter, WARNING and a high voltage divider such as the Spellman HVD- 100 or HVD-200, is needed for performance tests. All THIS POWER SUPPLY GENERATES VOLTAGES test components must be rated for operating voltage.

  • Page 24: Replacement Parts

    Chapter 7 EPLACEMENT ARTS Each Spellman power supply has an identification label 7.1 Replacement Parts on the rear of the chassis that bears its model and serial Pellman provides parts and assemblies for its high number. voltage power supplies but recommends that only qualified personnel perform the repair.

  • Page 25: Recommended Spare Parts

    7.3 Recommended Spare Parts PTV200 DESCRIPTION PART NUMBER Fuse, 4A, 250V Slow Blow 105721-045 Diode, SB140 105402-011 Diode Bridge KBU65 105404-031 Diode Bridge, EDF1AM 105404-025 Diode, 1N4744 105403-060 Transistor, 2N4401 105405-087 IC, CD4093BCN 105407-061 IC. LF444ACN 105407-163 IC, SG3525AN 105407-097 IC, TLO82CP 105407-027 Voltage Regulator, LM340-15...

  • Page 26: Warranty Repairs

    Follow received at the Spellman Repair Center. In the event that the return procedures described in Section 8.2. repair work is extensive, Spellman will call to seek customer shall pay for shipping to and from Spellman.
  • Page 27 The buyer’s sole remedy for a claimed breach of this warranty, and Spellman’s sole liability is limited, at Spellman’s discretion, to a refund of the purchase price or the repair or replacement of the power supply at Spellman’s cost. The buyer will be responsible for shipping charges to and from Spellman’s plant. The buyer will not be entitled to make claim for, or recover, any anticipatory profits, or incidental, special or consequential damages resulting from, or in any way relating to, an alleged breach of this warranty.

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