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Models
GP5136-5100 & GP5145-5100
Contents:
Installation Instructions:
Pump Specifications:
Kits/Torque Specs:
Recommended Maintenance:
Exploded View/Parts List:
Trouble Shooting:
Repair Instructions:
Dimensions:
Warranty Information
Triplex Ceramic
Plunger Pump
Operating Instructions/
Manual
page 2
pages 3-4
page 5
page 5
pages 6-7
page 8
pages 9-10
page 11
back page
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Summary of Contents for Giant GP5136-5100
- Page 1 Triplex Ceramic Plunger Pump Operating Instructions/ Manual Models GP5136-5100 & GP5145-5100 Contents: Installation Instructions: page 2 Pump Specifications: pages 3-4 Kits/Torque Specs: page 5 Recommended Maintenance: page 5 Exploded View/Parts List: pages 6-7 Trouble Shooting: page 8 Repair Instructions: pages 9-10...
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Page 2: Installation Instructions
50 hours of operation, then at seconds to drain the water before exposure to regular intervals of 500 hours or less depending freezing temperatures. on operating conditions. NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600... -
Page 3: Special Note
Fluid End Material ................Nickel-plated spherodical Cast Iron Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above. GP5136-5100 Horsepower Requirements 1000 PSI 1500 PSI 2000 PSI 2320 26.0... - Page 4 S p e c i f i c a t i o n s Model GP5145-5100 Volume .................. 43.5 GPM ..........164.6 LPM Discharge Pressure ............1450 PSI ..........100 Bar Crankshaft Speed ......................... 750 RPM Inlet Pressure ........... -4.35 to 145 PSI ........ -0.3 to 10 Bar Plunger Diameter ..............
- Page 5 GP5136-5100 and GP5145-5100 Pumps Repair Kits Plunger Packing Kits Valve Assembly Kits GP5136-5100 (p/n 09597) Inlet Valve Kit (p/n 09231-0100) Item Part # Description Qty. Item Part # Description Qty. 07303 O-Ring 12055 O-Ring 13286 O-Ring 13304-0100 Inlet Valve Assy.
- Page 6 Exploded View - GP5136-5100 and GP5145-5100 Pumps...
- Page 7 GP5136-5100 and GP5145-5100 Pumps Spare PARTS LIST ITEMPART DESCRIPTION QTY. ITEMPART DESCRIPTION QTY. 13266 Crankcase 37A 07910 O-Ring (GP5136-5100 Only) 13000 Oil Filler Plug Assembly 07142-0100 Pressure Ring (GP5136-5100) 07841-0100 Oil Sight Glass Assy. 13292 Pressure Ring (GP5145-5100) 13267 Crankcase Cover...
- Page 8 Excessive leakage Excessive vacuum Reduce inlet vacuum Cracked plungers Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of Oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount...
- Page 9 1. Loosen the eight inner hexagon screws (49) and pull of the valve casing (43) to the front. Pull seal sleeves (35) out of the guides in the crankcase and over the plunger pipes (29B). Remove sleeve support ring (41), sleeves (40) and grooved rings ( GP5136-5100 only) (36). Replace worn parts as necessary.
- Page 10 Repair Instructions - GP5136-5100 and GP5145-5100 Pumps To Disassemble Gear End 1. Loosen inner hexagon screws (49) for the valve casing (43) with an allen wrench. Carefully remove valve casing from the crankcase (1). 2. Drain oil from the crankcase (1) by removing drain plug (12) with a 3/4" wrench.
- Page 11 Pump Dimensions - GP5136-5100 and GP5145-5100 Pumps - Inches (mm)
- Page 12 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A.
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