Rockwell Automation SA500 Series Instruction Manual
  1. Manuals
  2. Brands
  3. Rockwell Automation Manuals
  4. Power Supply
  5. SA500 Series
  6. Instruction manual
Rockwell Automation SA500 Series Instruction Manual

Rockwell Automation SA500 Series Instruction Manual

Ac power modules
Hide thumbs Also See for SA500 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
Rockwell Automation SA500 Series Instruction Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SA500 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Rockwell Automation SA500 Series

Summary of Contents for Rockwell Automation SA500 Series

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 Distributed Power System SA500 AC Power Modules 615055-1R (14 Amp) 615055-1S (28 Amp) 615055-1T (35 Amp) 615055-1V (48 Amp) Instruction Manual S-3018-1 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 Failure to observe this precaution could result in damage to, or destruction of, the equipment. The information in this user’s manual is subject to change without notice. AutoMax™ is a trademark of Rockwell Automation. ©1998 Rockwell International Corporation Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 4: Table Of Contents

    ONTENTS Chapter 1 Introduction Distributed Power System (DPS) Overview ............ 1-2 SA500 Drive Overview ..................1-3 Related Publications ..................1-4 Chapter 2 Power Module Mechanical Description LED Indicators ....................2-3 Power Module Faceplate Connectors ............. 2-6 2.2.1 Fiber-Optic Ports ................... 2-7 2.2.2 Rail Ports....................
  • Page 5 Appendix E Status of Data in the AutoMax Rack After a STOP_ALL Command or STOP_ALL Fault ............. E-1 Appendix F PMI Regulator Block Diagram.................. F-1 Appendix G Power Circuitry Block Diagram ................G-1 Appendix H Compliance with Electromagnetic Compatibility Standards ........H-1 Appendix I SA500 Power Module Output Current Overload Ratings ...........I-1 Index...
  • Page 6 List of Figures Figure 1.1 – SA500 Drive Hardware Configuration ..........1-2 Figure 2.1 – SA500 Power Module With Cover and Without Cover ......2-2 Figure 2.2 – Power Module External Connectors ............. 2-6 Figure 2.3 – Location of Rail Fuse on PMI Regulator PC Board ......2-8 Figure 2.4 –...
  • Page 7 SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 8 List of Tables Table 1.1 – SA500 Power Modules ................1-1 Table 1.2 – SA500 Documentation (Binder S-3002) ..........1-4 Table 4.1 – Recommended Motor Wire Sizes ............4-4 Table 4.2 – Rail I/O Instruction Manuals..............4-8 Table 4.3 – Standard Resolver Connections ............4-10 Table 4.4 –...
  • Page 9 SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 10: Chapter 1 Introduction

    HAPTER Introduction The AutoMax Distributed Power System SA500 AC Power Modules provide AC power to, and control of, brushless motors and squirrel-cage induction motors from 1–15HP. Each Power Module contains the Power Module Interface (PMI) Regulator printed circuit board and the inverter used to convert DC power to AC power for the motor. Depending upon their power requirements, up to six Power Modules can be daisy-chained together and operated from one SA500 DC Bus Supply, which provides the Power Modules a nominal 325 VDC input power.

  • Page 11: Distributed Power System (Dps) Overview

    AC Line Universal Drive Controller Module SA500 DC Bus SA500 Supply Power Module AutoMax Rack Fiber-Optic Link (up to 750 m) Resolver Drive I/O Motor Resolver Feedback Digital Rail Analog Rail Figure 1.1 – SA500 Drive Hardware Configuration 1.1 Distributed Power System (DPS) Overview The SA500 is a member of the AutoMax Distributed Power System (DPS) family of drives.

  • Page 12: Sa500 Drive Overview

    1.2 SA500 Drive Overview An SA500 drive consists of a DC Bus Supply and a Power Module which supplies three-phase AC power to an induction motor or a permanent magnet brushless motor. The SA500 DC Bus Supply rectifies three-phase 230 VAC power to provide a constant DC voltage for the Power Module.

  • Page 13: Related Publications

    1.3 Related Publications This instruction manual provides a description of the SA500 Power Module hardware. Installation guidelines are also provided. Note that this instruction manual does not describe specific applications of the standard hardware or software. For more information, refer to the instruction manuals contained in the SA500 drive binder, S-3002, as listed in table 1.2.

  • Page 14: Chapter 2 Power Module Mechanical Description

    HAPTER Power Module Mechanical Description Power Modules of all four ratings are the same size, consisting of a sheet metal enclosure, cooling fans, heatsink, a power supply PC board, inverter power devices, and the PMI Regulator PC board. A DC-to-DC converter supplies power to the PMI and to Hall-effect devices used for current feedback.

  • Page 15: Figure 2.1 - Sa500 Power Module With Cover And Without Cover

    PWR OK COMM OK P.M. FLT EXT FLT RAIL FLT FDBK OK AUX IN1 AUX IN2 AUX IN3 AUX IN4 AUX IN5 AUX OUT RE-BOOT COMM LINK RAIL PORT 0 RAIL PORT 1 RESOLVER FEEDBACK DRIVE I/O WITH COVER ON WITH COVER REMOVED Figure 2.1 –...

  • Page 16: Led Indicators

    2.1 LED Indicators The LEDs on the faceplate of the Power Module indicate the status of the PMI, inverter, fiber-optic link, rail I/O, resolver feedback signal, and drive I/O. The status of the LEDs is also reported in the UDC module’s dual port memory. See the SA500 Drive Configuration and Programming instruction manual (S-3044) for a complete description of the following status bits.
  • Page 17 EXT FLT (red) - When lit, this LED indicates that one of the following external fault conditions has occurred: • Overcurrent fault Corresponding UDC location: Register 202/1202, bit 1 • User-programmed fault Corresponding UDC location: Register 101/1101, bit 2 • Overspeed fault Corresponding UDC location: Register 202/1202, bit 10 RAIL FLT (red) -...
  • Page 18 AUX IN1 (green) - When lit, this LED indicates the presence of a 115 volt signal on this input (pin C). This LED is used for M-contactor feedback when the programmer has configured an output contactor between the Power Module and the motor. The use of an M-contactor is optional.

  • Page 19: Power Module Faceplate Connectors

    2.2 Power Module Faceplate Connectors The following sections describe the Power Module faceplate connectors. Figure 2.2 shows the external connections to the Power Module. PWR OK AutoMax COMM OK P.M. FLT EXT FLT RAIL FLT FDBK OK AUX IN1 AUX IN2 AUX IN3 AUX IN4 AUX IN5...

  • Page 20: Fiber-Optic Ports

    2.2.1 Fiber-Optic Ports Transmit (XTM) and receive (RCV) ports are provided on the faceplate of the Power Module for connection to the fiber-optic link with the UDC module in the AutoMax rack. The Power Module is shipped with dust caps covering the fiber-optic ports. To prevent dust accumulation and the resulting loss of signal integrity, the dust caps should not be removed until the fiber-optic cables are installed, and should be replaced if the cables are disconnected.

  • Page 21: Resolver Feedback Connector

    RIGHT SIDE VIEW POWER RAIL FUSE Figure 2.3 – Location of Rail Fuse on PMI Regulator PC Board 2.2.3 Resolver Feedback Connector The faceplate connector labeled “RESOLVER FEEDBACK” is used to connect the resolver to the Power Module. This connector will also accept a signal from an analog tachometer or other analog field device as long as the signal is within the correct voltage range.

  • Page 22: Figure 2.4 - Resolver Feedback Connector Pinout

    ATTENTION: For brushless motor applications, changing any resolver wiring, breaking the resolver coupling, replacing the resolver, or replacing the motor and resolver for any reason requires that the shaft alignment test be performed again. Resolver wiring changes always affect shaft alignment.

  • Page 23: Drive I/O Connector

    312K 1.04M +15 V ANALOG - TO A/D SUBSYSTEM – ANALOG+ 5600 pF 1.04M AGND 312K -15 V THESE COMPONENTS THIS CONNECTION ANALOG SHIELD AGND ARE ON THE PMI IS MADE WITH THE REGULATOR DC/DC CONVERTER .33 µF .33 µF AGND DGND DGND...

  • Page 24: Figure 2.6 - Drive I/O Connector Pinout

    If any of these events occurs, the PMI will wait for 100 msec and then turn off the MCR output. If the RPI signal is removed, the MCR output will be turned off and gate power will be removed under hardware control within approximately 0.5 second to provide an additional level of protection.

  • Page 25: Figure 2.8 - Run Permissive Input (Rpi) Circuit

    Figure 2.8 – Run Permissive Input (RPI) Circuit 2-12 SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 26: Chapter 3 Power Module Electrical Description

    HAPTER Power Module Electrical Description DC input voltage to the Power Module is supplied by a DC bus, normally the SA500 DC Bus Supply. The inverter bridge in the Power Module converts the constant potential DC voltage from the DC bus to three-phase AC power for the motor. The inverter bridge consists of six bi-polar transistors.

  • Page 27: Dc-To-Dc Converter

    The PMI will automatically request its operating system from the UDC module as soon as communications are established over the fiber-optic link. After the operating system has been downloaded from the UDC module (a process that takes approximately 0.5 seconds), the PMI Regulator will send a feedback message. The UDC module will respond with a command message and configuration data.

  • Page 28: Figure 3.2 - Resolver Data Format (14-Bit Mode)

    bits resolver data revolution counter Figure 3.2 – Resolver Data Format (14-Bit Mode) The PMI produces a nominal 26 volt rms 2381 Hertz sine wave reference output signal which is capable of driving a 500 ohm load. The stator signals (sine and cosine) are input through a matched isolation transformer pair.

  • Page 29: Figure 3.4 - External Strobe Input Circuit Timing Diagram

    24 V NOM EXT. STROBE INPUT RESOLVER POSITION LATCH COMMAND - 250 mSEC TYP. - 300 mSEC MIN. - 1000 mSEC MIN. Figure 3.4 – External Strobe Input Circuit Timing Diagram Strobe input detection is enabled by setting bits 8 and/or 9 in UDC register 101/1101. The resolver position can be sampled on the strobe input's rising edge, falling edge, or both.

  • Page 30: Chapter 4 Installation Guidelines

    HAPTER Installation Guidelines ATTENTION: Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
  • Page 31 Step 1. Mount the Power Module. Power Modules are designed to be mounted vertically on a flat surface using M5 or #10 screws. The holes in the top flanges are key-hole shaped and the lower hole is U-shaped to facilitate mounting.

  • Page 32: Figure 4.1 - Power Module Mounting Dimensions

    Figure 4.1 – Power Module Mounting Dimensions Installation Guidelines Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 33 ATTENTION: To avoid the danger of an electrical shock or burn, only qualified personnel should install or service this equipment. Disconnect all power before working on this equipment. Dangerous voltages may exist after power is removed. Check the DC Bus Supply voltages each time power is removed before servicing.

  • Page 34: Figure 4.2 - Dc Bus Supply Wiring

    Figure 4.2 – DC Bus Supply Wiring Installation Guidelines Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 35: Fiber-Optic Connection

    4.3 Fiber-Optic Connection ATTENTION: Turn off, lock out, and tag power to both the rack containing the UDC module and to its corresponding PMI hardware before viewing the fiber-optic cable or transmitter under magnification. Viewing a powered fiber-optic transmitter or connected cable under magnification may result in damage to the eye.

  • Page 36: Figure 4.3 - Terminal Block Connections For Drive I/O

    Cable No. 612401-T RPI (HI) RPI (LO) AUX IN 1 (HI) AUX IN 1 (LO) AUX IN 2 (HI) AUX IN 2 (LO) AUX IN 3 (HI) AUX IN 3 (LO) AUX IN 4 (HI) AUX IN 4 (LO) AUX IN 5 (HI) AUX IN 5 (LO) MCR (HI) WIRE...

  • Page 37: Rail Port Connection

    4.5 Rail Port Connection Analog and digital I/O rails are connected to the Power Module using an I/O Interconnect Cable (M/N 45C5). Refer to the appropriate instruction manual for the installation and wiring procedures for your equipment. See table 4.2. Table 4.2 –...

  • Page 38: Figure 4.4 - Terminal Block Connections For Resolver And Analog Input

    Cable No. 612426-S ANALOG INPUT (–) ANALOG INPUT SHIELD ANALOG REFERENCE OUT RESOLVER REFERENCE OUT (–) SINE INPUT SINE INPUT (–) COSINE INPUT (–) COSINE INPUT EXT. TRIGGER EXT. TRIGGER (–) WIRE WIRE NUMBER COLOR ANALOG CLEAR DRAIN (SHIELD) RESOLVER WHT/BRN WHT/RED WHT/ORG...

  • Page 39: Resolver Input Connections

    4.6.1 Resolver Input Connections The resolver input connections are shown in table 4.3. Note that Distributed Power Systems are designed to be used with the standard resolvers listed in this table 4.3 and in Appendix A. Table 4.3 – Standard Resolver Connections Resolver Resolver &...

  • Page 40: Resolver Calibration

    4.6.1.1 Resolver Calibration The resolver input can be used with X1 and X2 resolvers with cable distances as shown in table 4.4. The PMI contains circuitry to synchronize the reference waveform to within 10 degrees of the returning waveforms. This synchronization corrects for any phase shift which can occur between the reference and stator signal (i.e., stator signals lagging the reference) due to unbalanced wire impedance.

  • Page 41: Resolver Alignment

    Balance Calibration The balance calibration procedure is initiated by setting UDC register 101/1101, bit 6 (RES_CAL@) after turning the drive on. The procedure takes from a few seconds to one minute to complete. It must be performed while the resolver is rotating at 5 RPM minimum speed (speed does not have to be constant).

  • Page 42: Resolver Feedback Precautions

    The result of the resolver alignment test is written to the reserved tunable RES_ALN% by the PMI. The value in the variable represents the offset. See the SA500 Drive Configuration and Programming instruction manual (S-3044) for more information about the RES_ALN% tunable variable. The alignment test is commanded by the programmer by setting bit 1 in register 100/1100.

  • Page 43: Analog Input

    Resolver Restrictions The PMI cannot discriminate between X1 and X2 resolvers. It only detects electrical rotations. One mechanical rotation is equivalent to one electrical rotation for an X1 resolver and two electrical rotations for an X2 resolver. The practical limit of electrical speed that the module can detect is dependent both upon the resolver selected and upon the resolution selected during drive parameter configuration.

  • Page 44: Figure 4.5 - Typical Motor Operation In The Constant Torque And Constant Power Regions

    Constant Torque Constant Power Operating Range Operating Range Pt. 1 Rated Motor Torque Pt. 2 Pt. 3 Pt. 4 Pt. 5 Pt. 6 Rated Motor Pt. 7 Voltage Pt. 8 Pt. 9 Pt. 10 Motor Speed Figure 4.5 – Typical Motor Operation in the Constant Torque and Constant Power Regions Constant power capability is only available for applications using induction motors with Vector - Speed Loop Enhanced regulators.
  • Page 45 Table 4.5 – STATOR_IZ Tunable Values Reference Speed Reference Tunable Where the Iz Point (in counts) Current Value is Saved STATOR_IZ0E2% 1023 STATOR_IZ1E2% (at maximum speed) 1125 STATOR_IZ2E2% 1227 STATOR_IZ3E2% 1329 STATOR_IZ4E2% 1635 STATOR_IZ5E2% 1941 STATOR_IZ6E2% 2247 STATOR_IZ7E2% 2859 STATOR_IZ8E2% 4095 STATOR_IZ9E2% 1.

  • Page 46: Power Module Replacement

    Step 14. Set the application’s Speed Reference equal to 1023 (reference point 2, STATOR_IZ1E2%). Do not change the value in reference point 1, STATOR_IZ0E2%. Step 15. Start the drive. The motor should come up to speed and go into stable run. Record the motor voltage.
  • Page 47 Step 3. Disconnect the DC Bus Supply wires from the Power Module’s POS, NEG, and GND terminals. Disconnect the motor leads from the U, V, and W terminals on the Power Module. Step 4. Remove the screws that attach the Power Module to its mounting surface. Step 5.

  • Page 48: Chapter 5 Diagnostics And Troubleshooting

    HAPTER Diagnostics and Troubleshooting The PMI monitors the Power Module for numerous fault and warning conditions. Faults cause the Power Module transistor gate firing signals to be turned off and bring the motor to a coast-to-rest stop. Warnings indicate problems in the Power Module and PMI, but do not shut down the drive.
  • Page 49 Vcc Power Supply Undervoltage (Bit 3) LED indicator: P.M. FLT Bit 3 will be set if the input to the +5V supply for the PMI Regulator drops below the necessary voltage required to maintain regulation. Error code 1019 will also be displayed in the error log of the UDC task in which the fault occurred.

  • Page 50: Power Module Warnings (Udc Register 203/1203)

    UDC Run Fault (Bit 14) LED indicator: N/A Bit 14 will be set if the UDC task stops while the minor loop is running in the PMI Regulator. Error code 1014 will also be displayed in the error log of the UDC task in which the fault occurred.

  • Page 51: Power Module Failure

    PMI Communication Warning (Bit 15) Bit 15 will be set if a fiber-optic communication error is detected between the PMI and the UDC module. Communication errors in two consecutive messages will cause a drive fault. 5.3 Power Module Failure The SA500 Power Module has no user-serviceable parts with the exception of the rail fuse described in section 2.2.2.

  • Page 52: Appendix A Technical Specifications

    PPENDIX Technical Specifications SA500 Power Module Part Numbers and Ratings Maximum Output Current (RMS) Continuous RMS Part Number Current Rating (55° C) (0.5 seconds) 615055-1R 14 A 17.5 A (125%) 615055-1S 28 A 35 a (125%) 615055-1T 35 A 70 A (200%) 615055-1V 48 A 106 A (220%)
  • Page 53 Maximum Power Dissipation • 14 A 120 W 615055-1R • 28 A 180 W 615055-1S • 35 A 275 W 615055-1T • 48 A 300 W 615055-1V Power Module DC-to-DC Converter • Internally powered via DC Bus Supply DC Output to PMI Regulator •...
  • Page 54 Resolver Input Specifications (Continued) • External strobe input: • Input signal: 24 volt positive pulse • Maximum pulse frequency: 1 kHz • Minimum pulse width: 300 µsec • Typical transport delay: 250 µsec Resulting Effective Resolver & Drive I/O Accuracy Resolver Resolver Max.
  • Page 55 Digital Input Specifications (Continued) • Isolation: input to input: 150 VAC • Input current at 115V 60 Hz: 23.5 mA • Maximum input delay @50 Hz: 35 msec • Maximum input delay @60 Hz: 26 msec Digital Output Specifications • Number of outputs: 2 •...

  • Page 56: Appendix B Brushless Industrial Motor Data And Curves

    PPENDIX Brushless Industrial Motor Data and Curves Torque Torque 1 HP 2 HP (in-lb) (in-lb) 95.0 200% 200% 63.0 31.5 CONTINUOUS CONTINUOUS OPERATING OPERATING RANGE RANGE (RPM) (RPM) 2000 2400 2000 2500 Torque Torque 3 HP 4 HP (in-lb) (in-lb) 200% 200% 189.0...
  • Page 57 Torque 15 HP (in-lb) 1200 200% 1080 CONTINUOUS OPERATING RANGE (RPM) 1750 2400 Inertia Model Base Speed Torque Number (RPM) (in-lb) (lb-in-S B14H3050 2000 31.5 0.012 B14H3060 2000 0.021 B14H3070 2000 94.5 0.031 B14H3080 2000 0.041 P21M0309 1750 0.0895 P21M0310 1750 0.1268 P21M0311...
  • Page 58 Brushless Servo Motor Curves DM-25/S-2005 DM-35/S-3007 TORQUE TORQUE TORQUE TORQUE (lb-in) (Nm) (lb-in) (Nm) 1000 2000 3000 4000 5000 6000 1000 2000 3000 4000 5000 SPEED (R.P.M.) SPEED (R.P.M.) DM-25/S-3016 DM-25/S-4030 TORQUE TORQUE TORQUE TORQUE (lb-in) (Nm) (lb-in) (Nm) 1000 2000 3000 4000...
  • Page 59 Brushless Servo Motor Curves DM-50/S-6100 DM-100/S-6200 TORQUE TORQUE TORQUE TORQUE (lb-in) (Nm) (lb-in) (Nm) 1000 2000 3000 1000 1500 2000 2500 3000 SPEED (R.P.M.) SPEED (R.P.M.) DM-150/S-6300 DM-100/S-8350 TORQUE TORQUE TORQUE TORQUE (lb-in) (Nm) (lb-in) (Nm) 1000 2000 3000 1000 1500 2000 SPEED (R.P.M.)
  • Page 60 Table B.1 – Brushless Servo Motor - Engineering Data Motor Frame S-2005 S-3007 S-3016 S-4030 S-4050 S-4075 S-6100 S-6200 S-6300 S-8350 S-8500 S-2005-K S-3007-N S-3016-N S-4030-P S-4050-P S-4075-R S-6100-Q S-6200-Q S-6300-Q S-8350-S S-8500-S Motor Model No. -R00AD -R00AD -R00AD -R00AD -R00AD -R00AD -R00AD...
  • Page 61 SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 62: Appendix C Custom Dc Bus Supplies

    PPENDIX Custom DC Bus Supplies The Auxiliary DC Bus Disconnect Panel can be used to facilitate the use of custom DC bus supplies. This panel supplies the necessary capacitance for the Power Module so that bus inductance, normally a concern in applications in which the DC bus supply is not near the Power Module, does not have an adverse affect on Power Module operation.
  • Page 63 SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 64 PPENDIX UDC Register Cross-Reference Description Register Drive I/O control 101/1101 Drive I/O status 201/1101 Resolver scan position data 215/1215 Resolver strobe position 216/1216 Enable external strobe 101/1101 Enable external strobe falling edge 101/1101 External strobe detected 201/1201 External strobe level 201/1201 Enable resolver balance calibration test 101/1101...
  • Page 65 Register PWR OK LED PMI power supply fault 202/1202 OK LED Watchdog time-out COMM OK LED Communication lost 202/1202 PM FLT LED Overtemperature 202/1202 Vcc supply undervoltage 202/1202 EXT FLT LED Instantaneous overcurrent 202/1202 Overspeed fault 202/1202 Application program control 101/1101 RAIL FLT LED Rail communication error...

  • Page 66: Stop_All Command Or Stop_All Fault

    PPENDIX Status of Data in the AutoMax Rack After a STOP_ALL Command or STOP_ALL Fault AutoMax Processor UDC Module PMI Processor LOCAL tunable variables retained retained retained LOCAL variables retained reset to 0 COMMON memory variables non-volatile are retained; others are reset to 0 I/O variables inputs retained and see below...
  • Page 67 SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 68 PPENDIX PMI Regulator Block Diagram PMI Regulator Block Diagram Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 69 SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 70 PPENDIX Power Circuitry Block Diagram Power Devices DC BUS SUPPLY – 4PIN Optional Contactor Resolver Feedback Motor Analog Input Power Circuitry Block Diagram Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 71 SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 72 Note that the conformity of the SA500 DC Bus Supplies and AC Power Modules to the above standards does not guarantee that the entire installation will be in conformance. For a copy of the Declaration of Conformity, contact your local Rockwell Automation sales office.
  • Page 73 H.3 Installing the Equipment The equipment must be mounted inside a steel cabinet. The cabinet door must be grounded to the main cabinet. Any accessory plates attached to the cabinet door must be grounded to the same point on the cabinet as the door. The cabinet must also have floor pans with the cutouts for cable entries kept to an absolute minimum.
  • Page 74 H.4.4 Rail Ports The two rail Rail Ports must not be used for CE applications. As an alternative, digital I/O can be configured using either the digital I/O on the Resolver and Drive I/O Module or the Allen-Bradley Remote I/O Interface Module (M/N 57C443) and Allen-Bradley I/O.
  • Page 75 Figure H.1 – Typical SA500 Wiring Example for CE Requirements SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 76 PPENDIX SA500 Power Module Output Current Overload Ratings Figure I.1 – P/N 615055-1R (14 Amp Continuous Current) SA500 Power Module Output Current Overload Ratings Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 77 Figure I.2 – P/N 615055-1S (28 Amp Continuous Current) SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 78 Figure I.3 – P/N 615055-1T (35 Amp Continuous Current) SA500 Power Module Output Current Overload Ratings Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 79 Figure I.4 – P/N 615055-1V (48 Amp Continuous Current) SA500 Power Modules Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 80: Index

    NDEX Analog input Electrical description, 3-1 to 3-4 circuit, 2-10 External strobe input circuit, 3-3 to 3-4 See also Installation guidelines timing diagram, 3-4 specifications, A-3 terminal block connections, 4-9 AutoMax rack status of data, E-1 Faceplate connectors, 2-6 to 2-12 Auxiliary input circuit, 2-11 Faults, 5-1 to 5-3 communication lost, 5-3...
  • Page 81 data format (14-bit mode), 3-3 feedback connection, 4-8 to 4-14 LED indicators, 2-3 to 2-5 feedback connector, 2-8 to 2-9 feedback precautions, 4-13 to 4-14 gain calibration, 4-11 input connections, 4-10 to 4-14 interface, 3-2 to 3-4 Mechanical description, 2-1 to 2-12 loss of feedback, 4-13 Mounting dimensions See Installation guidelines maximum safe operating speed, 4-13...
  • Page 82 Use this form to give us your comments concerning this publication or to report an error that you have found. For convenience, you may attach copies of the pages with your comments. After you have completed this form, please return it to: Rockwell Automation RGA (Technical Publications) 25001 Tungsten Road Cleveland, Ohio 44117 Fax: 216.266.7120...
  • Page 83 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 84 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 85 Rockwell Automation / 24703 Euclid Avenue / Cleveland, Ohio 44117 / (216) 266-7000 Printed in U.S.A. S-3018-1 August 1998 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 86 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

Table of Contents