GESTRA SRL 6-60 Original Installation & Operating Manual

Monitoring logic unit
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E n g l i s h
Monitoring Logic Unit
SRL 6-60
Original Installation &
Operating Manual
819698-00

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Summary of Contents for GESTRA SRL 6-60

  • Page 1 Monitoring Logic Unit SRL 6-60 Original Installation & Operating Manual 819698-00 E n g l i s h...
  • Page 2: Table Of Contents

    Dimensions of field housing .........................18 Installation ..............................19 Installation steps ............................20 Interfaces and cable entry of the SRL 6-60 ....................21 Electrical connection safety notes ........................22 Connecting the valve limit switches ......................22 Connecting external pilot lamps to the relay output terminal ..............22 Wiring diagram for the SRL-6-60 monitoring logic unit ................23...
  • Page 3 Common faults during use ........................45 What to do in the event of system malfunctions..................45 Check installation and function .........................45 Taking out of service/Disassembly .......................46 Disposal .................................46 Returning decontaminated devices ......................46 EU Declaration of Conformity ........................47 SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 4: Content Of This Manual

    The SRL 6-60 monitoring logic unit features the XV102 compact unit from the Eaton company. This, together with the WAGO I/O system 750, makes up the SRL 6-60 monitoring logic unit. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 5: How To Use This Manual

    How to use this Manual This Installation & Operating Manual describes the correct use of the SRL 6-60 monitoring logic unit. It applies to all persons who integrate this equipment in control systems, install, bring into service, operate, maintain and dispose of this equipment. Anyone carrying out the above-mentioned activities must have read this Installation &...
  • Page 6: Types Of Warning

    Warning of a dangerous situation that may possibly result in death or serious injury. CAUTION Warning of a situation that may result in minor or moderate injury. ATTENTION Warning of a situation that results in damage to property or the environment. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 7: Specialist Terms/Abbreviations

    The purging process must be initiated by valve actuation within this time. The start of the purge time is also sent to the URS 60 / URS 61 safety control unit, where it runs parallel to the purge time. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 8: Usage For The Intended Purpose

    Usage for the intended purpose The SRL 6-60 monitoring logic unit may only be used in connection with external safety level limiters for low water (LW) or high water (HW) and the URS 60 or URS 61 safety control unit for monitoring the separate purging of the connecting pipes to the level pot.
  • Page 9: Applicable Directives And Standards

    Usage for the intended purpose Applicable directives and standards The SRL 6-60 monitoring logic unit has been tested and approved for use in the scope governed by the following directives and standards: Directives: Directive 2014/30/EU EMC Directive ■ ■ Directive 2014/35/EU Low Voltage Directive ■...
  • Page 10: Basic Safety Notes

    Check that the system is not carrying live voltage before commencing work. ■ ■ Faulty equipment is a risk to system safety. Only replace faulty equipment with identical equipment from GESTRA AG. Required personnel qualifications Activity Personnel...
  • Page 11: Function

    A monitoring logic unit is required for each level pot. For purging, the connecting pipes are individually shut off and reopened in succession, and the level pot is drained. The SRL 6-60 monitoring logic unit monitors compliance with the set times and the sequence of valve operations.
  • Page 12 ■ ■ 1 x URS 60 or URS 61 safety control unit ■ ■ The SRL 6-60 monitoring logic unit monitors the following times: Interval time ■ ■ This is the interval at which, depending on the operating mode (e.g. 24 h/72 h operation), the con- necting pipes must be flushed.
  • Page 13: Functional Description Of The Srl 6-60

    Function Functional description of the SRL 6-60 The SRL 6-60 monitoring logic unit transmits the data telegram “Alert signal SRL 6-60” to the URS 60 / URS 61 safety control unit in 1s cycles. The SRL 6-60 monitoring logic unit generates the time base for the purging intervals and monitors compliance with these: When the interval has elapsed, the standby time starts and the interval is reset to its initial value.
  • Page 14: Configuring And Operating The Srl 6-60

    The configuration can only be changed if you log in with a password. This prevents parameters and settings from being changed by unauthorised persons. Operation, see page 27 The SRL 6-60 is operated and configured on the device itself using the colour touchscreen display. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 15: Technical Data

    Capacitive 5.7” touchscreen display with LED backlight ■ ■ Resolution: 640 x 480 pixels (WVGA) ■ ■ Brightness: 250 Cd/m ■ ■ Size (field of view): 110 mm x 65 mm ■ ■ SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 16: Factory Settings

    (W x H x D) 180 x 254 x 165 mm ■ ■ Weight Approx. 2.1 kg ■ ■ Factory settings The SRL 6-60 monitoring logic unit is delivered ex-works with the following settings: Baud rate: 50 kBit/s ■ ■ see table below ■ ■...
  • Page 17: Name Plate/Identification

    T 50°C (122°F) Data interface In/Out: CAN-Bus Admissible ambi- ent temperature Mat.Nr.: 393158 marking Disposal Münchener Str. 77 xxxxxxxxxxxx information Manufacturer 28215 Bremen GERMANY Fig. 7 Serial number SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 18: Dimensions Of Field Housing

    Dimensions of field housing t = 165 mm 180 mm Fig. 8 SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 19: Installation

    Installation Install the SRL 6-60 monitoring logic unit as close as possible to the external level pot. The field housing of the monitoring logic unit is intended for wall mounting. The four holes can be ac- cessed by removing the upper part of the housing.
  • Page 20: Installation Steps

    Connect the external pilot lamps as shown in the wiring diagram, see page 23. Tighten the cable gland securely to ensure it is adequately sealed. Screw the housing lid firmly back on, making sure the seal is correctly seated. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 21: Interfaces And Cable Entry Of The Srl 6-60

    M12 CAN bus socket, 5-pole, A-coded M12 CAN bus connector, 5-pole, A-coded M12 cable gland, cable entry for connecting external pilot lamps M12 CAN bus socket, 8-pole, connection for valve limit switches Fig. 9 SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 22: Electrical Connection Safety Notes

    Check that the system is not carrying live voltage before commencing work. ■ ■ DANGER Incorrectly connecting the SRL 6-60 monitoring logic unit or any associated components is a danger to system safety. Connect the monitoring logic unit and all associated components as shown in the ■...
  • Page 23: Wiring Diagram For The Srl-6-60 Monitoring Logic Unit

    Level electrode Valve limit switches * CAN bus Boiler Valves: D = steam E = water F = flow * The limit switches are shown in their normal operating position. Fig. 10 SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 24: Connecting The Can Bus System

    - 0 V 120 Ω + 24 V CH = CAN High 24V DC CL = CAN Low Ω S = Shield – 100 - 240 V AC Terminating resistor Fig. 11 SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 25: Important Notes On Connecting The Can Bus System

    If non pre-wired control cables are used, you must wire the CAN bus connector and couplings as shown in the wiring diagram Fig. 12. Connector Coupling Fig. 12 Shield + 24 V Power supply - 0 V Power supply CAN High data line CAN Low data line SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 26: Configuring The Urs 60/ Urs 61 Safety Control Units

    Configuring the URS 60/ URS 61 safety control units Before bringing the SRL 6-60 monitoring logic unit into service, you must configure the required limiter functions on the URS 60 / URS 61 safety control unit. To do this, also read the Installation & Operating Manual of the safety control unit you are using.
  • Page 27: Operation And Navigation

    Operation and navigation The SRL 6-60 monitoring logic unit is operated using the colour touchscreen display. User interface (showing interval as an example) The user interface of the SRL 6-60 is divided into three areas: Header with date/time and device status...
  • Page 28: Colour Coding Of Input And Status Fields

    Confirm the password. Close the “Login User” menu. Enter the required settings. Note the time limit If you do not enter anything for 60 seconds, you will be logged off again. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 29: Start, Operation, Alarm And Test

    (E or D). During operation, the standby time always ■ ■ starts when the interval has elapsed. The in- terval is immediately reset to the initial value (e.g. 24 h). SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 30: Brief Description Of The Standby Time

    The purge time is limited to max. 5 minutes. ■ ■ The status of the level electrode is displayed ■ ■ dynamically by the graphics. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 31: Purging

    The purging process ends after all valves have signalled a return to their initial position. Configuring the SRL 6-60 monitoring logic unit Please set the type of system (steam boiler or hot water boiler) during the configuration of the SRL 6-60 monitoring logic unit, see page 41.
  • Page 32: Stop

    Cancelling the locking of the safety circuit Interrupting the safety circuit shuts it off and locks it for heating. This lock therefore has to be cancelled after the purging process. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 33: Special Function

    If the URS 60 / URS 61 safety control unit receives the message “Start Purge” from a second SRL 6-60 monitoring logic unit during the purge time of the first monitoring logic unit, this results in the immediate interruption of the safety circuit Display on the URS 60 / URS 61 safety control unit The yellow LED 1 lights up.
  • Page 34: Testing The Purging Process To Check The Event Chain

    Test is flashing When the purge time has elapsed, the safety circuit is shut off and locked. 10 seconds later, the safety circuit is automat- ically switched back on and can be unlocked. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 35: Monitoring

    The interval time starts again from this point. ■ ■ It must be synchronised with the desired time ■ ■ once more by initiating the purging process. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 36: Settings

    Set the required baud rate see page 38. Description of options: Open the Setup menu, see page 40 Configuring the SRL 6-60. Login with password, see page 28 Return to home screen, see page 42 SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 37: Setting The Date/Time

    ■ ■ lower the figures << / >> - 10 / + 10 ■ ■ < / > - 1 / + 1 ■ ■ Cancel ■ ■ Apply setting ■ ■ SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 38: Setting The Baud Rate

    After the reboot, switch the Code Status LEDs SRL 6-60 monitoring logic unit off again. switch Open the lid of the housing. Make a note of the node ID set on the code switch. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 39 = 122 ■ ■ Example for unit 2 SRL6-60_2 = 124 ■ ■ for unit 3 SRL6-60_3 = 120 ■ ■ Close the housing lid and switch the supply voltage back on. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 40: Configuring The Srl 6-60 Monitoring Logic Unit

    LW = safety low level limiter HW = safety high level limiter System type ■ ■ The set type of system, e.g. steam boiler, is displayed below the function. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 41: Login With A Password

    This ensures that the different electrodes are clearly immersed or exposed. Perform a reboot. When you have selected the safety control unit and level electrode, the SRL 6-60 monitoring logic unit needs to be restarted. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 42: Setting The Interval And Standby Time

    Number keys ■ ■ << Delete the last digit ■ ■ Cancel ■ ■ Save your setting ■ ■ Ending configuration Close the “Setup” menu and return to the home screen. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 43: Viewing Messages

    ■ ■ Low level alarm ■ ■ Electrode offline ■ ■ Test run of SRL 6-60 ■ ■ Description of options: Scroll through the list. Show information on the selected message. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 44 Viewing messages View the last 512 messages. Historical Back to the display of current mes- Current sages. Back to the home screen. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 45: System Malfunctions

    In the event of malfunctions or faults that cannot be remedied with the aid of this Installation & Operating Manual, please contact our service centre or authorised agent in your country. SRL 6-60 - Installation & Operating Manual - 819698-00...
  • Page 46: Taking Out Of Service/Disassembly

    An alarm is triggered when the CAN bus cable is interrupted. Disposal Dispose of the SRL 6-60 monitoring logic unit in accordance with statutory waste disposal provisions. Returning decontaminated devices Products that come into contact with hazardous media must be drained and decontami- nated before being returned or sent back to GESTRA AG.
  • Page 47: Eu Declaration Of Conformity

    EU Declaration of Conformity We hereby declare that the SRL 6-60 monitoring logic unit conforms to the following European Directives: Directive 2014/30/EU EMC Directive ■ ■ Directive 2014/35/EU Low Voltage Directive ■ ■ Please see our Declaration of Conformity for details on the conformity of our equipment with European Directives.
  • Page 48 You can find our authorised agents around the world at: www.gestra.com GESTRA AG Münchener Strasse 77 28215 Bremen Germany Phone +49 421 3503-0 +49 421 3503-393 E-mail info@de.gestra.com www.gestra.com 819698-00/08-2019cm (808946-00) · GESTRA AG · Bremen · Printed in Germany...

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